Power Steering; Filling & Maintenance - Boston Whaler 230 dauntless User Manual

Section 3 • Systems & Components Overview & Operation
CAUTION
!
Oil and fuel spills can be dangerous and can
subject offenders to severe penalties
Use rags or sponges to soak up fuel or oily waste,
then dispose of them properly ashore. If there is a
large quantity of fuel or oil in the bilge, contact a
knowledgeable marine service to remove it. Never
pump contaminated bilge discharge overboard.

Power Steering

The Verado four-stroke
engine uses an enclosed
hydraulic pump unit.
The pump is electri-
cally operated to provide
hydraulic pressure to
the steering system. The
pump is located in the aft
portside of the bilge and
can be accessed by lifting
the equipment hatch in the
aft cockpit deck.
Filling & Maintenance
The system is virtually maintenance free, aside from
regular fl uid checks and visually inspecting the out-
side of the unit for signs of leaks or damage.
• Remove the pump cover
by pulling up and out on
the locking tabs on the
sides of the unit.
CAUTION
!
Continuous kinking, rubbing and twisting may
weaken hose(s) to a point of rupture. Visually
inspect all hoses for wear and damage.
3-2
• Unscrew the cap
a n d c h e c k t h e
f l u i d l e v e l i n
the reservoir, fill
ONLY with SAE
0W-30 Full Synthetic
Power Steering Fluid if necessary.
• Replace cap and cover
Make a habit of checking the fl uid level before each
trip.
Proper maintenance of this system will ensure worry-
free usage for the life of your boat. Steering system
integrity is imperative when engaging in recreational
water activities. Special care and attention must be
taken to ensure proper performance of the steering
system and should include the following:
• After the fi rst few hours of operation and at
regular intervals, check all fasteners and the
complete steering system for security and
integrity.
• Inspect for corrosion. Any part affected by
corrosion must be replaced.
• When replacing parts, self locking hardware
must be used.
• Check the fl uid level in the helm pump unit.
• Lubricate slides on the engine cylinders.
All steering systems whether mechanical or hydraulic
require regular inspections, periodic adjustment and
occasional replacement may be necessary.
CAUTION
!
Do not cover cracks in the steering cable or
fi ttings with tape or other sealants.This will
create a hazard in which the cable can fail
suddenly without warning.
REFER TO THE ENGINE MANUFACTURER'S MANUAL
IN YOUR OWNER'S MANUAL PACKET FOR COMPLETE
INSTRUCTIONS AND WARRANTY.
R
230 Dauntless