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3.9. KDE180 SET
3.9.1 The updated AVR technology and IGBT module control technology are
applied in KDE180 generators, which ensures stable welding current and
generating voltage. And there won't be any interference between the generating
and generating voltage. And there won't be any interference between the
generating and welding condition when they are used simultaneously. The unit
can be applied for welding and generating simultaneously, however, the total load
of the unit cannot surpass the rated load.
The welding current data table:
Weld current(A)
160
Generating power (KW)
Supply little light
3.9.2 Choose the welding current with selection button and a regulating knob
according to the width of work piece and the diameter of the welding rod. When
the small current for thin steel piece is required, first turn the regulating knob to
LOW, and then choose the appropriate small current by regulating the regulation
knob. The regulation range for this work condition is 50-140A. When big current
for thick steel pieces is required, turn the regulating knob to HIGH. Then you can
choose a big current by regulating the regulating knob. Then regulation rage for
this work condition is 80-180A.
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120
100
50
0
1
2
2.5
2.3/3
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4.
Maintenance of the Welder and Generator Set
4.1 Regular Maintenance
In order to keep that the welder and generator set is in a good state, the regular
inspection and maintenance is very important. The set is composed of the diesel
engine, welder generator, control cabinet, frame and so on. For the details about
the inspection and maintenance, please read the operation and maintenance
manual for each assembling section.
Before carrying out maintenance to the set, please turn off the diesel engine. If it is
necessary to run the diesel engine, its surrounding should be in good ventilation to
discharge the gas that contains the poison carbon monoxide.
After using the set, it is necessary to wipe off dirt by using a clean cloth to prevent
the corrosion and remove the sunk materials.
Service period
Daily
First month
regular
check
of 20 Hrs
Item
Check and replenish fuel
Drain fuel from F.O. tank
Check and replenish lube oil
Check for oil leakage
Check and tighten each parts engine
(1st time)
Chang lube oil
Clean oil filter
(Service more frequently when used in dusty areas)
Air cleaner element replacement
Clean fuel filter
Check fuel injection pump
Check fuel injection nozzle
Check fuel pipe
(1st time)
Adjust valve clearance for intake and exhaust valves
Lap intake and exhaust valves
Replace piston rings
Check battery fluid
Check commutator brush and slip ring
" " The chart above indicates which checks to make and when to make them, the mark ( )
indicates that special tools and skills one required, consult your dealer.
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Every 3 months
Every 6 month
Every year
or 100 Hrs
or 500 Hrs
or 1000 Hrs
Tighten head bolts
(2nd and thereafter)
(Replace if necessary)
(Replace)
(Replace)
(Replace if necessary)
(Monthly)
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