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Summary of Contents for Kipor ID6000
- Page 1 WUXI KIPOR POWER CO., LTD. DIGITAL DIESEL GENERATOR SET ID6000...
- Page 3 PREFACE Thank you for purchasing our generators. This manual covers operation and maintenance of ID6000 generator. All information in this publication is based on the latest product information available at the time of approval for printing. We reserve the right to make changes at any time without notice and without incurring any obligation.
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Page 4: Table Of Contents
CONTENTS 1. SAFETY INSTRUCTIONS 2. SAFETY LABEL LOCATIONS 3. COMPONENT IDENTIFICATION 4. PRE-OPERATION CHECK 5. STARTING THE ENGINE 6. GENERATOR USE 7. STOPPING THE ENGINE 8. MAINTENANCE 9. TRANSPORTING/STORAGE 10. TROUBLESHOOTING 11. SPECIFICATIONS 12. ELECTRICAL WIRING DIAGRAM 13. APPENDIX... -
Page 5: Safety Instructions
2. The choice of the electric cable 1. SAFETY INSTRUCTION The choice of the electric cable depends on the allowable current of the cable and the distance between the load and the generator. And the cable section should be big enough. The generators are designed to give safe and dependable WARNING If the current in the cable is bigger than the allowable current, it will become over... - Page 6 Ensure safe operation 13. APPENDIX Gasoline is extremely flammable and explosive under WARNING certain conditions. Refuel in a well ventilated area with the engine stopped. 1. Modified coefficient table of ambient condition power Keep away from cigarette, smoke and sparks when refueling the generator, Always refuel in a well-ventilated location.
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Page 7: Safety Label Locations
12.2 Single voltage 2. SAFETY LABEL LOCATION These lables warn you potential hazards that can cause serious injury. Read the labels and safety notes and precautions described in manual carefully. Fuel use sticker Hook sticker Low oil pressure warning sticker Operation warning sticker Battery power warning Generator parameter sticker... -
Page 8: Component Identification
3. COMPONENT IDENTIFICATION 12. ELECTRIC DIAGRAM 1. Profile drawing 12.1 Dual voltage Boom Fuel filler Muffler exhaust pipe Maintenance door Starter motor Cover plate of fuel filler Handle Diesel filterr Panel Module Battery Air filter Side door Air filter sticker 1. - Page 9 2.1 Elements and function Digital diesel generator consists of alternator, AC inverter, electric regulator, electric control system, harness and output/input units. Model ID6000 The functions of each units are listed as follow: 2.2 Alternator: Rated frequency (Hz) Alternator adopts permanent magnet generator, consisting of stator, rotor and shell. The Rated output (kVA) rotor without bearings adopts one piece design with engine£¨...
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Page 10: Trouble Shooting
10. TROUBLE SHOOTING Output indicator lamp (Green) Overload alarm lamp (Red) Low oil level alarm lamp (Red) Over speed alarm lamp (Red) 1. Socket When the engine will not start: 2. Breaker 3. LCD monitor Is there fuel in the tank? Refill the fuel tank. - Page 11 1. For example LCD-230V 9. TRANSPORTING/STORAGE 1---Genset output voltage (V); 2---Genset current with load (A); 3---Genset frequency (Hz); 4---Genset running time Code Parameter 5---Battery voltage. Shift the parameters by the button l spillage when transporting or during temporary storage, the genera-tor should be secured upright in its normal operating position, When transporting the generator: 2.
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Page 12: Pre-Operation Check
4. Pump maintenance: WARNING engine stopped Do not dismantle the pump randomly. Please contact KIPOR dealer if special tools are required for pump replace and clean. 1. Check the engine oil level Using nondetergent oil or 2-stroke engine oil could shorten WARNING the engine's service life. -
Page 13: Starting The Engine
For enviroment protection, we recommend that the waste CAUTION oil should be kept in seal containers and send to the repair Dipstick agency and recycling center. Do not drain the oil to the ground Upper level or rubbish. Oil filler 2. - Page 14 a. Open side door, unscrew the dipstick. b. Drain the dirty oil to a container Cover plate of fuel filler Tank cap c. Refill the recommended oil to the oil filler level and check it Tank cap Upper level d. screw the dipstick and close the side door Oil level indicator Filter net Oil capacity: KD186FGETi...
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Page 15: Maintenance
NOTE: (1) "O" means normal maintenance interval (2) "O(2)" means generator used in dirty area. Please shorten the maintenance interval (3) "O(3)" means maintenance and repair should taken by KIPOR dealer unless professionals are available. Please refer to the maintenance manual. - Page 16 3. Turn the breaker to "ON", connect with the loads. 7. STOPPING THE ENGINE To stop the engine in an emergency, turn the engine switch to the OFF position. Breaker IN NORMAL USE: 1. Turn the breaker to "OFF". Breaker 4.
- Page 17 Battery is easily flammable and vaporized. Keep away from WARNING 6. GENERATOR USE the spark and fire. Charge the battery in the place with good ventilation. Electrolyte contains sulfuric acid which may burn the skin and eyes. Please wear mask and protective clothes. To prevent electrical shock from faulty appliances, the WARNING generator should be earthed.
- Page 18 AC and DC power are used at same time. the generator is in normal; if the red lamp still keeps on, For most equipment, the motor needs the power higher please contact KIPOR dealer. than rated value for starting 6.1 AC applications 3.