Related Manuals for Kipor KDE180XW
Summary of Contents for Kipor KDE180XW
- Page 1 A I R - C O O L E D D I E S E L W E L D E R A N D G E N E R AT O R S E T K D E 18 0 X W K D E 18 0 E W K D E 18 0 T W...
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Page 3: Table Of Contents
CONTENTS Generator Appearance Diagram Generator Appearance Diagram 1.1 EW/XW Series External Appearance Diagram 1.1 EW/XW Series External Appearance Diagram 1.2 TW Series External Appearance Diagram 2. Main Technical Specifications and Data 2.1 Main Technical Specifications and Data 2.2 Basic Parameters 2.3 Overall and Installation Dimensions for the Set 2.4 Electric Wiring Diagrams for All Types of the Set 3. -
Page 4: Main Technical Specifications And Data
Altitude height(m) Environment temperature( ) Relative humidity Main Technical Specifications and Data Set Type 2.2.2 Under the following conditions, the set should output the stipulated power KDE180XW/EW KDE180TW Item and word reliably. Rated frequency (Hz) Altitude height(m) Environment temperature( ) -
Page 5: Electric Wiring Diagrams For All Types Of The Set
2.4 Electric Wiring Diagram for All Types of the Set 2.4.2 KDE180EW type electric wiring diagram 2.4.1 KDE180XW type electric wiring diagram Current Sampling Current Sampling Sampling Winding Black Sampling Black Winding Yellow/Green Yellow/Green Green Yellow White Black Yellow Protector... -
Page 6: Use For Welder And Generator Set
2.4.3 KDE180TW type electric wiring diagram Use for Welder and Generator Set Current Sampling 3.1 Use Essentials and Cautions Sampling In order to ensure that you safely operate the welder and generator set, be sure Winding Black Yellow/Green that you read and understand the operation manual. Especially the attention should be paid to the use main points listed below. -
Page 7: Preparation Before The Start
3.2 Preparation before the Start In order to prevent the electric shock, the welder and generator set should be grounded. Connect the grounding terminal of the generator with the external 3.2.1 Select and treat with combustion oil. grounding device by using a conductor. Please see Fig.2-1 and Fig.2-2. Before Combustion oil tank the start, don't connect the other equipment with the welder and generator set. - Page 8 3.2.2 Filling the Machinery Oil Although there are the low oil pressure alarm system---the stop device. At Lubrication Oil Filling Inlet the time of starting the set, it is necessary to check the oil quantity. If the oil quantity is not sufficient, please add some oil. Discharging the machinery Put the generator set in a level state.
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Page 9: Inspection And Operation Of The Diesel Engine
3.3 Inspection and Operation of the Diesel Engine 3.2.4. Inspection for the welder and generator set 3.3.1 Low oil pressure alarm system/braking device Potentiometer Operation Director Light Voltmeter Our diesel engine possesses the low oil pressure alarm system/braking device. Electric Lock When the oil pressure goes down, the device will automatically brake the diesel engine to avoid the blocking-up of the diesel engine because the oil pressure is Automatic Air Switch... -
Page 10: Starting The Welder And Generator Set
c. Quickly draw out the buffer start handle by two hands. (1) Avoid the overload. While operating (or after the start), don't let the handle fly out of your hand to During the trial run stage, it is necessary to avoid the large load. It uses only avoid that it smashes onto the diesel engine. - Page 11 3.5 Operation Procedure for Starting the Generator Set If the start motor rotates for a long time and the CAUTION voltage of the battery will go down to cause the start motor running hysteresis. When the diesel engine is in operation, always leave the start key in ON position.
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Page 12: How To Operate The Welder And Generator Set
3.6 How to Operate the Welder and Generator Set 3.6.1 Operating the Diesel Engine (1) Preheat the diesel engine for three minutes under the condition without any load. (2) For the diesel engine having the low oil pressure alarm system, it is necessary to check whether the oil pressure signal indicator lights up. -
Page 13: Loading
(7) While the set is in operation, it is necessary to keep good ventilation. The Load 60Hz 50Hz and etc. welder and generator set should not be covered with foreign matter to prevent the Single phase Not exceeding Not exceeding 400W or synchronizing matter from hindering the heat dissipation. KDE180XW/EW/TW 2000/2200W 1000/1200W 250W3 welder... -
Page 14: Breaking The Welder And Generator Set
(8) When the set is used only for the welding separately, the welding cable should 3.8 Braking the Welder and Generator Set be removed or protected. When the set is used only for the welding separately, 3.8.1. Remove the load of the welder and generator set. the air switch should be turned off, or the power supply plug should unplugged to 3.8.2. -
Page 15: Kde180 Set
3.9. KDE180 SET Maintenance of the Welder and Generator Set 3.9.1 The updated AVR technology and IGBT module control technology are applied in KDE180 generators, which ensures stable welding current and 4.1 Regular Maintenance generating voltage. And there won't be any interference between the generating In order to keep that the welder and generator set is in a good state, the regular and generating voltage. - Page 16 4.1.1 Changing engine oil (Every 100Hrs) Every 3 months or 100 hours Clean time Remove the oil filler cap. Remove the drain plug and drain the old oil while the engine is still warm. The plug is located on the bottom of the cylinder block. 4.1.5 Tightening cylinder head bolts (Refer to the manual of diesel engine) Tighten the drain plug and refill with the recommended oil.
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Page 17: Maintenance For A Long Time Storage
4.2 Maintenance for a long time storage Inspection, Repair and Trouble Shooting for the Welder and Generator Set If your generator should be storage in a long time, the following preparation should be made: 5.1 Maintenance and rimedy 4.2.1 Operate the diesel engine about 3 minutes, the stop it. Remedy Cause Oil fuel is not enough... -
Page 18: Appendixes
6.3 The choice of the electric cable Appendixes The choice of the electric cable depends on the allowable current of the cable and the distance between the load and the generator. And the cable section should be big enough. 6.1 List for Tools, Accessories and Fittings with the Machine If the current in the cable is bigger than the allowable current, it will become over Quantity Name... -
Page 19: Modified Coefficient Table Of Ambient Condition Power
6.4 Modified coefficient table of ambient condition power The conditions of generator rated output: Altitude: 0 m Ambient temperature: 25 Relative humidity: 30% Ambient modified coefficient: C (Relative humidity 30%) Ambient temperature ( ) Altitude 0.98 0.96 0.93 0.90 0.93 0.91 0.89 0.87...