Ingersoll-Rand 7S30L Operation And Maintenance Manual

Ingersoll-Rand 7S30L Operation And Maintenance Manual

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OPERATION AND MAINTENANCE MANUAL FOR
Models 7S30L, 7S48L and 7S60L Sanders and and 7P24L Polisher are designed for standard duty
sanding and polishing operations in automobile repair shops and in sheet metal fabrication
applications.
Ingersoll–Rand is not responsible for customer modification of tools for applications on which
Ingersoll–Rand was not consulted.
IMPORTANT SAFETY INFORMATION ENCLOSED.
READ THIS MANUAL BEFORE OPERATING TOOL.
IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PLACE THE
INFORMATION IN THIS MANUAL INTO THE HANDS OF THE OPERATOR.
FAILURE TO OBSERVE THE FOLLOWING WARNINGS COULD RESULT IN INJURY.
PLACING TOOL IN SERVICE
Always operate, inspect and maintain this tool in
accordance with American National Standards
Institute Safety Code for Potable Air Tools
(ANSI B186.1)
For safety, top performance, and maximum
durability of parts, operate this tool at 90 psig
(6.2 bar/620 kPa) maximum air pressure at the inlet
with 5/16" (8 mm) inside diameter air supply hose.
Always turn off the air supply and disconnect the
air supply hose before installing, removing or
adjusting any accessory on this tool, or before
performing any maintenance on this tool.
Do not use damaged, frayed or deteriorated air
hoses and fittings.
Be sure all hoses and fittings are the correct size
and are tightly secured. See Dwg. TPD905–1 for a
typical piping arrangement.
Always use clean, dry air at 90 psig maximum air
pressure. Dust, corrosive fumes and/or excessive
moisture can ruin the motor of an air tool.
Do not lubricate tools with flammable or volatile
liquids such as kerosene, diesel or jet fuel.
Do not remove any labels. Replace any damaged
label.
The use of other than genuine Ingersoll–Rand replacement parts may result in safety hazards, decreased tool
performance, and increased maintenance, and may invalidate all warranties.
Repairs should be made only by authorized trained personnel. Consult your nearest Ingersoll–Rand Authorized
Servicenter.
Refer All Communications to the Nearest
Ingersoll–Rand Office or Distributor.
 Ingersoll–Rand Company 2000
Printed in U.S.A.
MODELS, 7S30L, 7S48L
AND 7S60L SANDERS AND
MODEL 7P24L POLISHER
USING THE TOOL
03529385
Always wear eye protection when operating or
performing maintenance on this tool.
Always wear hearing protection when operating
this tool.
Keep hands, loose clothing and long hair away from
rotating end of tool.
Anticipate and be alert for sudden changes in
motion during start up and operation of any power
tool.
Keep body stance balanced and firm. Do not
overreach when operating this tool. High reaction
torques can occur at or below the recommended air
pressure.
Check for excessive speed and vibration before
operating.
Tool shaft may continue to rotate briefly after
throttle is released.
Air powered tools can vibrate in use. Vibration,
repetitive motions or uncomfortable positions may
be harmful to your hands and arms. Stop using any
tool if discomfort, tingling feeling or pain occurs.
Seek medical advice before resuming use.
Use accessories recommended by Ingersoll–Rand.
This tool is not designed for working in explosive
atmospheres.
This tool is not insulated against electric shock.
F
Form P6612
Edition 10
E
August, 2000
P

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Summary of Contents for Ingersoll-Rand 7S30L

  • Page 1 MODELS, 7S30L, 7S48L AND 7S60L SANDERS AND MODEL 7P24L POLISHER Models 7S30L, 7S48L and 7S60L Sanders and and 7P24L Polisher are designed for standard duty sanding and polishing operations in automobile repair shops and in sheet metal fabrication applications. Ingersoll–Rand is not responsible for customer modification of tools for applications on which Ingersoll–Rand was not consulted.
  • Page 2: Warning Label Identification

    WARNING LABEL IDENTIFICATION FAILURE TO OBSERVE THE FOLLOWING WARNINGS COULD RESULT IN INJURY. WARNING WARNING WARNING Always turn off the air sup- Always wear eye protection Always wear hearing ply and disconnect the air when operating or perform- protection when operating supply hose before install- ing maintenance on this this tool.
  • Page 3: Placing Tool In Service

    (Dwg. TPD905–1) No. 28 Grease into the Grease Fitting. HOW TO ORDER A SANDER VERTICAL SANDER WITH LEVER THROTTLE Model Free Speed, rpm Spindle and Back Up Pad 7S30L 3 000 5/8–11, 7” 7S48L 4 800 5/8–11, 7” 7S60L 6 000 5/8–11, 7”...
  • Page 4 7S48L ET 7S60L ET DES POLISSEUSES MODÈLE 7P24L NOTE Les ponceuses Modèles 7S30L, 7S48L et 7S60L et les polisseuses Modèle 7P24L sont destinées aux opérations standard de ponçage et de polissage dans les ateliers de réparations automobiles et dans les applications de tôlerie.
  • Page 5 SIGNIFICATION DES ETIQUETTES D’AVERTISSEMENT ATTENTION LE NON RESPECT DES AVERTISSEMENTS SUIVANTS PEUT CAUSER DES BLESSURES. ATTENTION ATTENTION ATTENTION Couper toujours l’alimentation Porter toujours une Porter toujours des lunettes d’air comprimé et débrancher le protection acoustique de protection pendant flexible d’alimentation avant pendant l’utilisation de cet l’utilisation et l’entretien de d’installer, déposer ou ajuster...
  • Page 6: Mise En Service De L'outil

    6 cm RÉGULIÈREMENT (Plan TPD905–1) graisse Ingersoll Rand No. 28 dans le raccord de graissage. SPÉCIFICATIONS Ponceuse Commande Vitesse libre Broche et plateau d’appui tr/mn 7S30L Levier 3 000 5/8–11, 7” 7S48L Levier 4 800 5/8–11, 7” 7S60L Levier 6 000 5/8–11, 7”...
  • Page 7 PULIDORAS MODELO 7P24L NOTA Las lijadoras 7S30L, 7S48L y 7S60L, y pulidora 7P24L están diseñadas para tareas normales de lijado y pulido en talleres de reparación de automóviles y en la fabricación de chapa metálica. Ingersoll–Rand no aceptará responsabilidad alguna por la modificación de las herramientas efectuada por el cliente para las aplicaciones que no hayan sido consultadas con Ingersoll–Rand.
  • Page 8: Etiquetas De Aviso

    ETIQUETAS DE AVISO AVISO EL HACER CASO OMISO DE LOS AVISOS SIGUIENTES PODRÍA OCASIONAR LESIONES. ADVERTENCIA ADVERTENCIA ADVERTENCIA Cortar siempre el suministro Usar siempre protección ocular Usar siempre protección de aire y desconectar la man- al manejar o realizar opera- para los oídos al manejar guera de suministro de aire ciones de mantenimiento en...
  • Page 9: Especificaciones

    PERIÓDICAMENTE primero) inyecte unos 6 cc de grasa Ingersoll–Rand Nº. 28 (Esq. TPD905–1) en el engrasador. ESPECIFICACIONES Lijadora Regulador Velocidad Husillo y disco soporte en vacío 7S30L Palanca 3 000 5/8–11, 7” 7S48L Palanca 4 800 5/8–11, 7” 7S60L Palanca 6 000 5/8–11, 7”...
  • Page 10 7S48L E 7S60L E POLIDORAS MODELO 7P24L AVISO As Lixadoras Modelos 7S30L, 7S48L e 7S60L e Polidoras Modelo 7P24L são concebidas para operações de lixamento e polimento padrões em aplicações de oficinas de reparação de automóveis e em fabicação de metais laminados.
  • Page 11 IDENTIFICAÇÃO DO RÓTULO DE ADVERTÊNCIA ADVERTÊNCIA O NÃO CUMPRIMENTO DAS SEGUINTES ADVERTÊNCIAS PODE RESULTAR EM FERIMENTOS. ADVERTÊNCIA ADVERTÊNCIA ADVERTÊNCIA Use sempre óculos de Use sempre protecção contra o Desligue sempre a alimentação protecção quando estiver ruído ao operar esta ferramenta. de ar e desconecte a mangueira operando ou executando algum de alimentação de ar antes de...
  • Page 12 COMPRESSOR FERRAMENTA PNEUMÁTICA DRENE REGULARMENTE (Desenho TPD905–1) ESPECIFICAÇÕES Válvula Velocidade Livre Fuso e Lixador Reguladora de Pressão Coxim Traseiro 7S30L Alavanca 3 000 5/8–11, 7” 7S48L 4 800 5/8–11, 7” Alavanca 7S60L 6 000 5/8–11, 7” Alavanca Válvula Velocidade Livre...
  • Page 13 (Dwg. TPA908–6)
  • Page 14 Rotor 7S30L–EU and 7P24L–EU ..7S60L–EU–A40 for Model 7S30L ....7S30–53 Nameplate Kit for all others ....
  • Page 15 Model 7S48L ....7AJ–17 for Model 7S30L ....7S30–A4 Rear Arbor Bearing .
  • Page 16: Maintenance Section

    MAINTENANCE SECTION 4. Using a wrench on the flats of the Gear Case (40), loosen, but do not remove, the Gear Case. Always wear eye protection when operating or performing maintenance on this tool. Always turn off the air supply and disconnect the air Be certain to hold the tool over the workbench to supply hose before installing, removing or adjusting prevent parts from becoming lost.
  • Page 17 MAINTENANCE SECTION Disassembly of the Motor ASSEMBLY 1. If the Bearing Housing Spacer (27) remained with the General Instructions assembled motor, remove it. 1. Always press on the inner ring of a ball–type bearing 2. Remove the Front Rotor Bearing Housing (24) and when installing the bearing on a shaft.
  • Page 18 MAINTENANCE SECTION The clearance between the Front End Plate and the Never install a used Throttle Valve Seat; always Rotor is critical. install a new one. 4. While holding the Front End Plate, gently tap the 2. If the Throttle Valve Seat (4) was removed, use a splined end of the Rotor until you can insert a 0.001”...
  • Page 19 MAINTENANCE SECTION Assembly of the Gear 11. Smear some grease on the internal spline of the Gear Case (40) and insert the assembled Arbor, gearing end 1. If the Planet Gear Bearings (34) were removed, press fast, into the unsplined end of the Gear Case. Make the new Bearings into the Arbor Planet Gears (33) certain the teeth of the Planet Gears mesh with the using a bearing inserting tool (see drawing TPD786)
  • Page 20: Troubleshooting Guide

    MAINTENANCE SECTION TROUBLESHOOTING GUIDE Trouble Probable Cause Solution Low power or low free speed Low air pressure at the Inlet Check the air pressure at the Inlet. The pressure must not exceed 90 psig (6.2 bar/620 kPa). Plugged Inlet Bushing Screen Clean the Screen in a clean, suitable, cleaning solution.

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7s48l7s60l7p24l

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