Page 1
Quick Start Guide LIQ-QSG-499AOZ, Rev M July 2017 ™ Rosemount 499AOZ Dissolved Ozone Sensor...
Page 2
Safety information CAUTION! SENSOR/PROCESS APPLICATION COMPATIBILITY The wetted sensor material may not be compatible with process composition and operating conditions. Application compatibility is entirely your responsibility. CAUTION! EQUIPMENT DAMAGE Do not exceed pressure and temperature specifications. Pressure: 65 psig (549 kPa abs) max. Temperature: 32 to 122 °F (0 to 50 °C)
If there is no apparent damage, unpack the container. Be sure all items shown on the packing list are present. If items are missing, notify Rosemount immediately. Product description Figure 1-1: Rosemount 499AOZ Sensor Parts Membrane retainer Membrane assembly O-ring...
Page 6
1 in. NFPT 915240-05 1-1/2 in. NFPT 24091-00 Polycarbonate/poly- Compression fitting 158 °F (70 °C) 90 psig (722 kPa abs) flow ester, 316 stainless for 1/4 in. O.D. tubing cell steel, and silicone or 1/4 in. FNPT Rosemount 499AOZ Dissolved Ozone Sensor...
Page 7
Plan Table 1-2: Other specifications (continued) Maximum tempera- Type Wetted materials Process connection ture Maximum pressure Valved 9390004 for Acrylic, 316 stainless 1/4 in. NFPT (316 150 °F (65 °C) 100 psig (858 kPa rota- use with low steel, and Viton stainless steel) abs) meter...
Page 8
Plan Rosemount 499AOZ Dissolved Ozone Sensor...
Install Install Install the sensor in a flowing sample. Keep the sample flow as constant as possible at a value within the following limits: Sample flow unit Flow limits Flow through 1 to 5 gpm (3.8 to 19 L/min) Open channel 1 ft/sec (0.3 m/sec) Low flow cell 2 to 5 gph (7.6 to 19 L/hr)
Page 10
Install Figure 2-2: Flow through 1-1/2 in. Tee Rosemount 499AOZ Dissolved Ozone Sensor...
Page 11
Install Figure 2-3: Flow through 2 in. Tee Quick Start Guide...
Wire Wire NOTICE For additional wiring information on this product, including sensor combinations not shown here, please refer to the Liquid Transmitter Wiring Diagrams. Figure 3-1: Rosemount 499AOZ-54 Sensor Wiring to Rosemount 1056 and 56 Transmitters Quick Start Guide...
Page 14
Wire Figure 3-2: Rosemount 499AOZ-54-60 and Rosemount 499AOZ-54-VP Sensor Wiring to Rosemount 1056 and 56 Transmitters Rosemount 499AOZ Dissolved Ozone Sensor...
Page 18
Wire Figure 3-6: Rosemount 499AOZ-54-60 and 499AOZ-54-VP Sensor Wiring to Rosemount 1066 Transmitter Figure 3-7: Rosemount 499AOZ-54-VP Sensor Pin-out Diagram (Top View of Connector End of Sensor) Rosemount 499AOZ Dissolved Ozone Sensor...
Page 19
Wire When making a connection through a junction box (PN 23550-00), wire point-to-point. NOTICE Use a wire nut and pigtail (included) when connecting several wires to the same terminal. Quick Start Guide...
Calibrate Zero point calibration Even in the absence of ozone, the Rosemount 499AOZ sensor generates a small signal called the zero current. Failing to correct for the zero current can introduce a bias, particularly if the ozone concentration is small (<0.4 ppm). Zero the sensor when it is first placed in service and every time the fill solution is changed.
Maintenance Maintenance Periodic maintenance and cleaning are required for best performance of the sensor. Generally, the membrane and fill solution should be replaced every four to six months. Sensors installed in harsh or dirty environments require more frequent maintenance. The optimum maintenance frequency is best determined by experience.
Page 24
Place a drop of electrolyte solution on the cathode; then place the membrane assembly over the cathode. Screw the membrane retainer in place. The sensor may require several hours operating at the polarizing voltage to equilibrate after the electrolyte solution has been replenished. Rosemount 499AOZ Dissolved Ozone Sensor...
Accessories Accessories Part number Description 23747-06 Interconnecting cable, VP 6, 2.5 ft (0.8 m) 23747-04 Interconnecting cable, VP 6, 4 ft (1.2 m) 23747-02 Interconnecting cable, VP 6, 10 ft (3.0 m) 23747-07 Interconnecting cable, VP 6, 15 ft (4.6 m) 23747-08 Interconnecting cable, VP 6, 20 ft (6.1 m) 23747-09...
Page 28
Emerson Automation Solutions The Emerson logo is a trademark and service mark of Emerson 1 Pandan Crescent Electric Co. Rosemount is a mark of one of the Emerson family of Singapore 128461 companies. All other marks are the property of their respective Singapore owners.