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PR electronics 9202 Manual

Pulse isolator
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9 2 0 2
P u l s e i s o l a t o r
N o . 9 2 0 2 V 1 0 5 - U K
P r o d u c t v e r s i o n : 9 2 0 2 - 0 0 3

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Summary of Contents for PR electronics 9202

  • Page 1 9 2 0 2 P u l s e i s o l a t o r N o . 9 2 0 2 V 1 0 5 - U K P r o d u c t v e r s i o n : 9 2 0 2 - 0 0 3...
  • Page 2 PR electronics A/S tilbyder et bredt program af analoge og digitale signalbehandlingsmoduler til industriel automation. Programmet består af Isolatorer, Displays, Ex-barrierer, Temperaturtransmittere, Universaltransmittere mfl. Vi har modulerne, du kan stole på i selv barske miljøer med elektrisk støj, vibrationer og temperaturudsving, og alle produkter opfylder de strengeste internationale standarder.

  • Page 3: Table Of Contents

    Routing diagram ..................19 Routing diagram, Advanced settings (ADV.SET) ......20 Appendix ....................21 IECEx Installation Drawing .............. 22 ATEX Installation Drawing ............... 24 FM Installation Drawing ..............26 INMETRO Installation Drawing ............28 Safety Manual ..................30 9202 - Product Version 9202-003...

  • Page 4: Warning

    General mounting, connection and disconnection of wires. Troubleshooting the module. Repair of the module and replacement of circuit breakers must be done by PR electronics a/s only. WaRning Do not open the front plate of the module as this will cause damage to the connector for the display / programming front PR 4501.
  • Page 5 During calibration and adjustment, the measuring and connection of external voltages must be carried out according to the specifications of this manual. The technician must use tools and instruments that are safe to use. 9202 - Product Version 9202-003...

  • Page 6: How To Dismantle System 9000

    To the extent that the instructions in this manual are not strictly observed, the customer cannot advance a demand against PR electronics A/S that would otherwise exist according to the concluded sales agreement. HoW to DismantlE systEm 9000...

  • Page 7: Advanced Features

    • Monitoring of error events and cable breakage via the individual status relay and/or a collective electronic signal via the power rail. • The 9202 has been designed, developed and certified for use in SIL 2 applications according to the requirements of IEC 61508. technical characteristics • 1 green and 2 yellow/red front LEDs indicate operation status and malfunction. • 2.6 kVAC galvanic isolation between input, output and supply. 9202 - Product Version 9202-003...

  • Page 8: Applications

    Module status N.C. Module status Zone 0, 1, 2, Supply via 20, 21, 22, M1 & power rail Cl. I/II/III, div. 1 Zone 2 / Cl. 1, div. 2, gr. A-D or safe area gr. A-G 9202 - Product Version 9202-003...

  • Page 9: Pr 4501 Display / Programming Front

    • Communications interface for modification of operational parameters in 9202. • When mounted in the process, the display shows process values and module status. technical characteristics • LCD display with 4 lines; Line 1 (H=5.57 mm) shows status for each channel (OK or error). Line 2 (H=3.33 mm) shows output for channel 1 (ON / OFF), line 3 (H=3.33 mm) shows output for channel 2 (ON / OFF), and line 4 shows whether the module is SIL-locked. Static dot = SIL-locked and flashing dot = not SIL- locked. Line 4 also indicates status for relay 1 and relay 2. • In order to protect the configuration against unauthorised changes, access to the menus can be blocked by a password. 9202 - Product Version 9202-003...

  • Page 10: Mounting / Demounting The Pr 4501/4511

    1: Insert the taps of 4501/4511 into the holes at the top of the device. 2: Swing 4501/4511 into place. Demounting of 4501/4511 3: Push the release button on the bottom of 4501/4511 and swing 4501/4511 9202 - Product Version 9202-003...

  • Page 11: Order: 9202B

    DIN rail type ............... DIN EN 60715 / 35 mm Wire size ..............0.13...2.08 mm AWG 26...14 stranded wire Screw terminal torque ........... 0.5 Nm Vibration ..............IEC 60068-2-6 : 2007 Vibration: 2...13.2 Hz ..........±1 mm Vibration: 13.2...100 Hz ........±0.7 g 9202 - Product Version 9202-003...
  • Page 12 Max. switch frequency ......... 5 kHz Min. pulse length ..........> 0,1 ms Max. load, current / voltage....... 80 mA / 30 VDC Voltage drop at 80 mA ......... < 2.5 VDC 9202 - Product Version 9202-003...

  • Page 13: Configuration Of Cable Fault Check

    Configuration, common for both channels Cable fault detection: CA.BR = Yes or CA.SH = Yes 9202 Else: cable fault detection Cable fault detection (CA.BR, CA.SH): Input Event Readout Limit Cable break CA.BR < 0.1 mA Short-circuited cable CA.SH > 6.5 mA 9202 - Product Version 9202-003...

  • Page 14: Function Description

    Hardware / software error Readout at hardware error: Error search Readout Cause Communications test 4501 / 9202 NO.CO Connection error Configuration error or crc EEprom error - check configuration FL.ER mismatch, recovery confi- guration is loaded Invalid recovery configura- Hardware error DE.ER...

  • Page 15: Connections

    Relay, N.C. Relay, N.O. Opto, NPN 11 12 13 14 11 12 13 14 11 12 13 14 Relay, N.C. Relay, N.O. Opto, NPN 11 12 13 14 11 12 13 14 11 12 13 14 9202 - Product Version 9202-003...

  • Page 16: Block Diagram

    DiagRam 9202 - Product Version 9202-003...

  • Page 17: Signal Error And Cable Fault Indications Without Display Front

    9202 - Product Version 9202-003...

  • Page 18: Configuration / Operating The Function Keys

    Documentation for routing diagram. in general When configuring the 9202, you will be guided through all parameters and you can choose the settings which fit the application. For each menu there is a scrolling help text which is automatically shown in line 3 on the display.
  • Page 19 Power rail: In the menu ”RAIL” you can choose if errors in the module are transmitted to the central surveillance in the PR 9410 power control unit. safety integrity level: See Safety Manual for details 9202 - Product Version 9202-003...

  • Page 20: Scrolling Help Texts In Display Line 3

    Set New password [ NEW.PAS ] [16] Select Language [ LANGUA ] [17] Cable short circuit [ I CA.SH ] [ II OFF ] [18] Cable breakage [ I ON ] [ II CA.BR ] 9202 - Product Version 9202-003...

  • Page 21: Routing Diagram

    Line 3 shows status for sensor 2. Line 4 indicates whether the module is SIL-locked. 1.1 = Only if password-protected 1.2 = If password has been set. Line 1 symbols: = OK. Flashing = error ™  Line 2 and 3 symbols: Input frequency > 1 Hz = —  Line 4 symbols: Static dot = SIL-locked Flashing dot = not SIL-locked 9202 - Product Version 9202-003...

  • Page 22: Routing Diagram, Advanced Settings (Adv.set)

    9999 OPEN Verification of SIL configuration 2008 LOCK SETUP EN.SIL NEW.PAS CONFIG SIL.OK Txt 6/4 Txt 14 Txt 16 Txt 13 ....9202 - Product Version 9202-003...

  • Page 23: Appendix

    DRaWing atEx installation DRaWing Fm installation DRaWing inmEtRo installation DRaWing saFEty manUal 9202 - Product Version 9202-003...

  • Page 24: Iecex Installation Drawing

    For Installation in Zone 2 / Division 2 the following must be observed. The 4501 programming module is to be used solely with PR electronics modules. It is important that the module is undamaged and has not been altered or modified in any way. Only 4501 modules free of dust and moisture shall be installed.
  • Page 25 32 V AC / 30 VDC Power max. 500 VA / 60 W 64 VA / 60 W Current max. 2 AAC / 2 ADC 2 AAC / 2 ADC Revision date: Version Revision Prepared by: Page: 2011-11-20 V4 R0 9202 - Product Version 9202-003...

  • Page 26: Atex Installation Drawing

    For Installation in Zone 2 / Division 2 the following must be observed. The 4501 programming module is to be used solely with PR electronics modules. It is important that the module is undamaged and has not been altered or modified in any way. Only 4501 modules free of dust and moisture shall be installed.
  • Page 27 32 VAC / 30 VDC Power max. 500 VA / 60 W 64 VA / 60 W Current max. 2 AAC / 2 ADC 2 AAC / 2ADC Revision date: Version Revision Prepared by: Page: 2011-11-20 V4 R0 9202 - Product Version 9202-003...

  • Page 28: Fm Installation Drawing

    For Installation in Zone 2 / Division 2 the following must be observed. The 4501 programming module is to be used solely with PR electronics modules. It is important that the module is undamaged and has not been altered or modified in any way.
  • Page 29 Warning: Do not mount or remove modules from the Power Rail when an explosive gas mixture is present. Revision date: Version Revision Prepared by: Page: 2011-11-20 V4 R0 9202 - Product Version 9202-003...

  • Page 30: Inmetro Installation Drawing

    Para a instalação de trilho de energia na Zona 2, apenas o trilho de alimentação Rail 9400 fornecido pela Unidade de Controle de Potência 9410 é permitido. Revision date: Version Revision Prepared by: Page: 2013-05-31 V4 R0 9202 - Product Version 9202-003...
  • Page 31 32 V AC / 30 VDC Potência máx.. 500 VA / 60 W 64 VA / 60 W Corrente máx.. 2 AAC / 2 ADC 2 AAC / 2 ADC Revision date: Version Revision Prepared by: Page: 2013-05-31 V4 R0 9202 - Product Version 9202-003...

  • Page 32: Safety Manual

    Safety manual PulSe iSolator 9202 this safety manual is valid for the following product versions: 9202-002 9202-003 Version No. V5R0...
  • Page 33 9202 Pulse Isolator Safety Manual 0. ContentS 1. Observed standards ................2. Acronyms and abbreviations ..............3. Purpose of the product ................4. Assumptions and restrictions for use of the product......4.1 Basic safety specifications ............. 4.2 Associated equipment ..............

  • Page 34: Observed Standards

    Safety Manual 9202 Pulse Isolator 1. observed standards Standard Description Functional Safety of electrical / electronic / programmable IEC 61508 electronic safety-related systems IEC 61508- Part 2: Requirements for electrical / electronic / programmable 2:2000 electronic safety-related systems IEC 61508-...

  • Page 35: Purpose Of The Product

    Error events, including cable breakage, are monitored and signalled via the individual status relay and/or a collective electronic signal via the power rail. The 9202 has been designed, developed and certified for use in SIL 2 applications according to the requirements of IEC 61508.

  • Page 36: Safe Parameterisation

    Safety Manual 9202 Pulse Isolator Safe parameterisation The user is responsible for verifying the correctness of the configuration parameters. (See section 14 Safe parameterisation - user responsibility). Manual override may not be used for safety applications. installation in hazardous areas...

  • Page 37: Hardware And Software Configuration

    12 years, according to IEC 61508. Note : The maximum frequency for Pulse Isolator 9202 with relay output is 20 Hz. The user must calculate the product lifetime with regard to the relay lifetime.

  • Page 38: Documentation For Routing Diagram

    The routing diagram is shown in section 16.2. 13.1 in general When configuring the 9202, you will be guided through all parameters and you can choose the settings which fit the application. For each menu there is a scrolling help text which is automatically shown in line 3 on the display.

  • Page 39: Display Setup

    9202 Pulse Isolator Safety Manual 13.4.1 Display setup Here you can adjust the brightness contrast and the backlight. Setup of tag numbers with 5 alphanumerics. Selection of functional readout in line 2 and 3 of the display - choose between readout of digital output or tag no.

  • Page 40: Safe Parameterisation - User Responsibility

    Safety Manual 9202 Pulse Isolator 14 Safe parameterisation - user responsibility 14.1 Safety-related configuration parameters Parameters Value Description CH1.FUN DIR / INV Direct / inverted channel function CH2.FUN. DIR / INV Direct / inverted channel function PASSW 0 - 9999...

  • Page 41: If Password Is Set

    10 shall be used. 15 fault reaction and restart condition When the 9202 detects a fault the output will go to Safe State, in which the opto output will go to “high impedance” or the relay output will go to “de-energised”.

  • Page 42: User Interface

    Safety Manual 9202 Pulse Isolator 16 user interface 16.1 Scrolling help texts in display line 3 Set correct password [ PASS ] [01] Enter advanced setup [ ADV.SET ] [02] Enable cable short circuit error indication [ CA.SH ] [03] Enable cable breakage error indication? [ CA.BR ]...

  • Page 43: Routing Diagram

    9202 Pulse Isolator Safety Manual 16.2 routing diagram If no key is activated for 1 minute, the display will return to the default state 1.0 without saving configuration changes. 1 Increase value / choose next parameter 2 Decrease value / choose previous parameter 3 Save the chosen value and proceed to the next menu Hold 3 Back to previous menu / return to menu 1.0 without saving...

  • Page 44: Routing Diagram - Advanced Settings (Adv.set)

    Safety Manual 9202 Pulse Isolator 16.3 routing diagram - advanced settings (aDV.Set) DISP, PASS, LANG, RAIL, A.OUT STAT DISP TAG1 TAG2 STAT SETUP CONTRA LIGHT TAGNO TAGNO DISP Txt 6 Txt 9 Txt 10 Txt 11 Txt 11 Txt 12...

  • Page 45: Connections Diagram

    9202 Pulse Isolator Safety Manual 17. Connections diagram Supply and Power rail status relay connections 31 32 33 34 91 92 93 94 95 N.C. Error Gnd. Gnd. +24 V +24 V inputs: NC = no connection NAMUR sensor, Switch,...
  • Page 46 Displays Programmable displays with a wide selection of inputs and outputs for display of temperature, volume and weight, etc. Feature linearization, scaling, and difference measurement functions for programming via PReset software. Ex interfaces Interfaces for analog and digital signals as well as HART signals between sensors / I/P converters / ®...
  • Page 47  www.prelectronics.com  sales-uk@prelectronics.com  www.prelectronics.com  sales-us@prelectronics.com  www.prelectronics.cn  sales-cn@prelectronics.com  www.prelectronics.be  sales-be@prelectronics.com Head office Denmark www.prelectronics.com PR electronics A/S sales-dk@prelectronics.com Lerbakken 10 tel. +45 86 37 26 77 DK-8410 Rønde fax +45 86 37 30 85...

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