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Sony XM-5150GSX Service Manual

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SERVICE MANUAL

Ver 1.0 2001. 12
AUDIO POWER SPECIFICATIONS
POWER OUTPUT AND TOTAL HARMONIC DISTORTION
40 watts/150 watts per channel minimum continuous average power into
4 ohms, 5channels driven from 50 Hz to 20 kHz/20 Hz to 300 Hz
(subwoofer) with no more than 0.04% total harmonic distortion per Car
Audio Ad Hoc Committee Standards.
Other Specifications
Circuit system
OTL (output transformerless) circuit
Pulse power supply
Inputs
RCA pin jacks
Outputs
Speaker terminals
2 – 8 Ω (stereo)
Speaker impedance
4 – 8 Ω (when used as a bridging amplifier)
80 watts × 4 + 300 watts × 1 (at 4 Ω)
Maximum outputs
Rated outputs (supply voltage at 14.4 V)
40 watts × 4 (50 Hz – 20 kHz, 0.04%
5 Speakers:
THD, at 4 Ω) + 150 watts × 1 (20 –
300 Hz, 0.04% THD, at 4 Ω)
60 watts × 4 (50 Hz – 20 kHz, 0.1%
THD, at 2 Ω) + 180 watts × 1 (20 –
300 Hz, 0.1% THD, at 2 Ω)
120 watts × 2 (50 Hz – 20 kHz, 0.1%
3 Speakers:
THD, at 4 Ω) + 150 watts × 1 (20 –
300 Hz, 0.04% THD, at 4 Ω)
Frequency response
5 Hz – 50 kHz (
0.005% or less (at 1 kHz, 4 Ω)
Harmonic distortion
Sony Corporation
9-873-437-01
2001L0400-1
e Vehicle Company
© 2001. 12
Published by Sony Engineering Corporation
XM-5150GSX
SPECIFICATIONS
+0
dB)
–3
Input level adjustment range
0.2 – 6.0 V (RCA pin jacks)
High-pass filter
50 – 300 Hz, –12 dB/oct
Low-pass filter
50 – 300 Hz, –12 dB/oct
Power requirements
12 V DC car battery
(negative ground)
Power supply voltage
10.5 – 16 V
Current drain
at rated output : 42 A
Remote input : 1.0 mA
Approx. 358 × 50 × 264 mm
Dimensions
(w/h/d) (14
1/8
projecting parts and controls
Mass
Approx. 3.5 kg (7 lb. 11 oz.) not incl. accessories
Supplied accessories
Mounting screws (4)
Design and specifications are subject to change without
notice.
STEREO POWER AMPLIFIER
US Model
Canadian Model
× 2 × 10
in.) not incl.
1/2
1

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  Summary of Contents for Sony XM-5150GSX

  • Page 1: Service Manual

    300 Hz, 0.04% THD, at 4 Ω) notice. Frequency response 5 Hz – 50 kHz ( –3 0.005% or less (at 1 kHz, 4 Ω) Harmonic distortion STEREO POWER AMPLIFIER Sony Corporation 9-873-437-01 2001L0400-1 e Vehicle Company © 2001. 12 Published by Sony Engineering Corporation...
  • Page 2: Table Of Contents

    NE REMPLACER CES COMPOSANTS QUE PAR DES PIÈCES REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE SONY DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR OU DANS LES SUPPLÉMENTS PUBLIÉS PAR SONY.
  • Page 3: General

    XM-5150GSX SECTION 1 GENERAL This section is extracted from instruction manual.
  • Page 4: Connections

    XM-5150GSX...
  • Page 5 XM-5150GSX...
  • Page 6: Disassembly

    XM-5150GSX SECTION 2 DISASSEMBLY Note : Follow the disassembly procedure in the numerical order given. 2-1. PLATE, BOTTOM 3 BTP 3x6 2 BTP 3x6 1 BTP 3x6 4 P 2.6x2.8 5 plate, bottom 7 sheet, insulating 2-2. AMP BOARD SECTION 1 B.TT.
  • Page 7: Amp Board, Hpf Board, Lpf Board

    XM-5150GSX 2-3. AMP BOARD, HPF BOARD, LPF BOARD 4 BVTT 3x5 7 BVTT 3x5 6 HPF board 9 LPF board 5 CNP806 0 AMP board 2 P 3x8 8 CNP807 3 panel (5ch), front 1 P 3x8 2-4. LED BOARD...
  • Page 8: Electrical Adjustment

    XM-5150GSX SECTION 3 ELECTRICAL ADJUSTMENT Bias Adjustment Adjustment Location : Note : The Bias adjustment should be performed only if any of – AMP BOARD (COMPONENT SIDE) – Q106, Q107, Q206, Q207, Q306, Q307, Q406, Q407, Q506, Q507, Q509 and Q510 are replaced.
  • Page 9: Diagrams

    XM-5150GSX SECTION 4 DIAGRAMS 4-1. BLOCK DIAGRAM LINE AMP LINE PRE AMP IC804 (1/2) SWITCH LEVEL SHIFT IC801 (1/2) Q116 CN804 IC802 (2/2) RV802-1 DIFFERENTIAL DRIVE POWER Q101 Q103 Q107 RV802-2 VR101 BIAS OVERLOAD Q108 BIAS RV802 Q105 RV801-1 DIFFERENTIAL...
  • Page 10: Printed Wiring Boards -Hpf, Lpf, Led Section

    XM-5150GSX 4-2. PRINTED WIRING BOARDS — HPF, LPF, LED SECTION — • Refer to page 15 for Common Note on Printed Wiring Boards. (Page 14) AMP BOARD CNP807 (Page 14) AMP BOARD CNP806 LPF BOARD HPF BOARD R861 IC805 CNJ807...
  • Page 11: Schematic Diagram -Hpf, Lpf, Led Section

    XM-5150GSX 4-3. SCHEMATIC DIAGRAM — HPF, LPF, LED SECTION — • Refer to page 15 for Common Note on Schematic Diagrams. CNJ806 JR24 CNJ806 IC804 R109 R851 R857 S851 C109 C110 R853 IC802 R116 R861 C106 IC805 RV802 RV802 RV801...
  • Page 12: Schematic Diagram -Amp Section (1/2)

    XM-5150GSX 4-4. SCHEMATIC DIAGRAM — AMP SECTION (1/2) — • Refer to page 15 for Common Note on Schematic Diagrams. R126 C116 R120 R123 IC801 C101 CNP806 CNP806 R101 C105 Q103 R106 R136 Q101 R132 Q107 R102 VR101 C102 R107...
  • Page 13: Schematic Diagram -Amp Section (2/2)

    XM-5150GSX 4-5. SCHEMATIC DIAGRAM — AMP SECTION (2/2) — • Refer to page 15 for IC Block Diagram and Common Note on Schematic Diagrams. (Page 12) R826 R827 R830 Q804 Q806 Q807 R932 Q805 R821 R822 R825 R820 Q914 D921...
  • Page 14: Printed Wiring Board -Amp Section

    XM-5150GSX 4-6. PRINTED WIRING BOARD — AMP SECTION — • Refer to page 15 for Semiconductor Location and Common Note on Printed Wiring Boards. AMP BOARD R929 R930 R428 R915 Q405 Q406 R916 D908 Q407 D907 D802 C953 R427 C952...
  • Page 15 XM-5150GSX • Semiconductor Location (AMP SECTION) THIS NOTE IS COMMON FOR PRINTED WIRING Ref. No. Location Ref. No. Location BOARDS AND SCHEMATIC DIAGRAMS. (In addition to this, the necessary note is D506 Q202 E-12 printed in each block.) D507 Q203...
  • Page 16: Exploded Views

    XM-5150GSX SECTION 5 EXPLODED VIEWS NOTE: • The mechanical parts with no reference • Color Indication of Appearance Parts The components identified by mark 0 or dotted line with mark number in the exploded views are not supplied. Example : 0 are critical for safety.
  • Page 17: Amp Board Section

    XM-5150GSX 5-2. AMP BOARD SECTION Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark * 51 A-3326-994-A AMP BOARD, COMPLETE * 62 3-225-076-01 BRACKET (5CH.VR3) * 52 3-225-067-02 HEAT SINK (SUB 2) 3-225-075-11 PANEL (5CH), FRONT 3-225-183-01 SCREW (+PSW.TT.3XL)
  • Page 18: Electrical Parts List

    XM-5150GSX SECTION 6 ELECTRICAL PARTS LIST NOTE: • Due to standardization, replacements in • Items marked “*” are not stocked since The components identified by mark 0 or dotted line with mark the parts list may be different from the they are seldom required for routine service.
  • Page 19 XM-5150GSX Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark C804 1-126-049-11 ELECT 22uF C942 1-162-964-11 CERAMIC CHIP 0.001uF C805 1-162-962-11 CERAMIC CHIP 470PF C943 1-162-964-11 CERAMIC CHIP 0.001uF C806 1-126-044-11 ELECT C948 1-162-970-11 CERAMIC CHIP 0.01uF...
  • Page 20 XM-5150GSX Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark D918 8-719-079-01 DIODE FRH10A15 JR35 1-216-864-11 METAL CHIP 1/16W D919 8-719-016-74 DIODE 1SS352 JR36 1-216-864-11 METAL CHIP 1/16W D920 8-719-016-74 DIODE 1SS352 JR40 1-216-864-11 METAL CHIP 1/16W...
  • Page 21 XM-5150GSX Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark Q407 8-729-924-78 FET IRF540 R126 1-216-813-11 METAL CHIP 1/16W Q408 8-729-200-13 TRANSISTOR 2SC2712-Y R127 1-216-835-11 METAL CHIP 1/16W Q416 8-729-203-48 TRANSISTOR 2SC3327-A R128 1-216-833-11 METAL CHIP 1/16W...
  • Page 22 XM-5150GSX Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R310 1-216-825-11 METAL CHIP 2.2K 1/16W R431 1-216-845-11 METAL CHIP 100K 1/16W R311 1-216-825-11 METAL CHIP 2.2K 1/16W R432 1-216-809-11 METAL CHIP 1/16W R313 1-216-833-11 METAL CHIP...
  • Page 23 XM-5150GSX Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R811 1-216-833-11 METAL CHIP 1/16W R921 1-216-833-11 METAL CHIP 1/16W R812 1-216-829-11 METAL CHIP 4.7K 1/16W R922 1-216-817-11 METAL CHIP 1/16W R813 1-208-510-61 RES-CHIP 1/8W R923 1-216-833-11 METAL CHIP...
  • Page 24 XM-5150GSX Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark A-3326-995-A HPF BOARD, COMPLETE R858 1-216-833-11 METAL CHIP 1/16W R859 1-216-845-11 METAL CHIP 100K 1/16W ******************** R860 1-216-833-11 METAL CHIP 1/16W 3-225-076-01 BRACKET (5CH.VR3) R861 1-216-821-11 METAL CHIP...
  • Page 25 XM-5150GSX Ref. No. Part No. Description Remark JR38 1-216-864-11 METAL CHIP 1/16W < RESISTOR > R507 1-216-833-11 METAL CHIP 1/16W R509 1-216-833-11 METAL CHIP 1/16W R510 1-216-827-11 METAL CHIP 3.3K 1/16W R511 1-216-827-11 METAL CHIP 3.3K 1/16W < VARIABLE RESISTOR >...
  • Page 26 XM-5150GSX REVISION HISTORY Clicking the version allows you to jump to the revised page. Also, clicking the version at the upper right on the revised page allows you to jump to the next revised page. Ver. Date Description of Revision...