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INSTALLATION AND OPERATION INSTRUCTIONS
INFRARED RADIANT POULTRY TUBE HEATER
Single Stage Pull Through System (Negative Pressure)
(Hot Rolled Steel)
CTS 80-30
CTS 100-30
CTS 100-40
CTS 125-40
CTS 125-50
OWNER / INSTALLER: For your safety this manual must be carefully and thoroughly read and understood before
installing, operating or servicing this heater. This heater is intended for use with either Natural Gas or Propane
Gas. It must be installed by a qualified service person or a licensed contractor in accordance with state and local
codes. In the absence of these codes, the installation must conform to the National Fuel Gas Code ANSI Z223.1
(latest edition), also known as NFPA54 or the Natural Gas and Propane Installation Code CSA B149.1 in Canada.
▲WARNING: Improper installation, adjustment, alteration, service, or maintenance can cause property damage,
injury or death. Read the installation, operation and maintenance instructions thoroughly before installing or
servicing this equipment. For assistance or additional information, consult a qualified installer, service agency or
the gas supplier.
INSPECT
INSPECT all combustion air openings into the building and, if necessary, clear as they become blocked by litter,
INSPECT
INSPECT
dust, feathers or other matter.
FOR YOUR SAFETY:
FOR YOUR S
FOR YOUR S
FOR YOUR S
AFETY:
AFETY: Exhaust fans MUST
AFETY:
avoid a high concentration of carbon monoxide. When used without fresh air, this heater may give off carbon
monoxide, an odorless and poisonous gas. CARBON MONOXIDE
carbon monoxide poisoning resemble the flue with headaches, dizziness and nausea. If you experience these
signs, GET FRESH AIR IMMEDIATELY!
GET FRESH AIR IMMEDIATELY! Have the heaters serviced as soon as possible and check the ventilation in
GET FRESH AIR IMMEDIATELY!
GET FRESH AIR IMMEDIATELY!
the house.
These heaters are designed for agricultural applications and may operate with the use of either Natural Gas or
Liquid Propane (LP) Gas. Check the heater's nameplate to determine the correct gas type before proceeding
with installation.
!INSTALLER: This manual is the property of the owner. Please present this manual to the owner when you leave
the job site.
IF YOU SMELL GAS:
! ! ! ! DO NOT
DO NOT try to light any appliance.
DO NOT
DO NOT
! ! ! ! DO NOT
DO NOT touch any electrical switch; DO NOT
DO NOT
DO NOT
telephone in your building.
! ! ! ! IMMEDIATELY
IMMEDIATELY call your gas supplier from a neighbor's
IMMEDIATELY
IMMEDIATELY
telephone. Follow the gas supplier's instructions. If you
cannot reach your gas supplier, call the fire department.
!IMPORTANT:
!IMPORTANT: SAVE THIS MANUAL FOR FUTURE REFERENCE.
!IMPORTANT:
!IMPORTANT:
Post Office Box 36485 (28236) • 305 Doggett Street (28203) • Charlotte, North Carolina
Phone (704) 372-3488 • Fax (704) 332-5843 • www.spaceray.com • email: info@spaceray.com
Models:
MUST
MUST be operating on an appropriate cycle when heaters are operating to
MUST
CARBON MONOXIDE POISONING MAY LEAD TO DEATH
CARBON MONOXIDE
CARBON MONOXIDE
FOR YOUR SAFETY
FOR YOUR SAFETY
FOR YOUR SAFETY
FOR YOUR SAFETY
DO NOT
DO NOT use any
DO NOT
SAVE THIS MANUAL FOR FUTURE REFERENCE.
SAVE THIS MANUAL FOR FUTURE REFERENCE.
SAVE THIS MANUAL FOR FUTURE REFERENCE.
SPACE- - - - RAY
SPACE
SPACE
SPACE
RAY
RAY
RAY
(Aluminized Steel)
CTA 80-30
CTA 100-30
CTA 100-40
CTA 125-40
CTA 125-50
POISONING MAY LEAD TO DEATH. Early signs of
POISONING MAY LEAD TO DEATH
POISONING MAY LEAD TO DEATH
DO NOT
DO NOT store or use gasoline or other
DO NOT
DO NOT
store or use gasoline or other
store or use gasoline or other
store or use gasoline or other
flammable vapors and li
flammable vapors and liquids in the vicinity of
flammable vapors and li
flammable vapors and li
quids in the vicinity of
quids in the vicinity of
quids in the vicinity of
this or any other appliance.
this or any other appliance.
this or any other appliance.
this or any other appliance.
Form 43343050
Jan 2014
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Table of Contents
Related Manuals for Space-Ray CTS 80-30
Summary of Contents for Space-Ray CTS 80-30
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Page 1: Installation And Operation Instructions
INSTALLATION AND OPERATION INSTRUCTIONS INFRARED RADIANT POULTRY TUBE HEATER Single Stage Pull Through System (Negative Pressure) Models: (Hot Rolled Steel) (Aluminized Steel) CTS 80-30 CTA 80-30 CTS 100-30 CTA 100-30 CTS 100-40 CTA 100-40 CTS 125-40 CTA 125-40 CTS 125-50... -
Page 2: Table Of Contents
TABLE OF CONTENTS SECTION DESCRIPTION PAGE 1.0) Safety ..............................2 2.0) Installer Responsibility ........................2 3.0) General Information........................... 2 4.0) Minimum Clearances to Combustibles ................... 4 5.0) Specifications............................5 6.0) Packing List ............................6 6.1) Accessory Packages .......................... 7 7.0) Typical Layouts ........................... -
Page 3: Safety
1.0) SAFETY This heater is a self-contained infrared radiant tube heater designed for use in poultry applications. Safety information required during installation and operation of this heater is provided in this manual and the labels on the product. The installation, service and maintenance of this heater must be performed by a contractor qualified in the installation and service of gas fired heating equipment. - Page 4 Although these heaters may be used in many applications other than space heating (e.g., process heating), Space-Ray will not recognize the warranty for any use other than space heating. This heater is not an explosion proof heater. Where the possibility of exposure to volatile and low flash point This heater is not an explosion proof heater.
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Page 5: Minimum Clearances To Combustibles
4.0) MINIMUM CLEARANCES TO COMBUSTIBLES Install the warnings card (ordered separately) and complete the blank spaces using the clearances from combustibles table below. See Section 26 for a printed copy of the warnings card. Minimum clearances to combustibles shall be measured from the outer surfaces as shown in the following diagram: Horizontal 45°... -
Page 6: Specifications
5.0) SPECIFICATIONS Minimum * Minimum * Minimum * Minimum * Orifice Size Orifice Size Mounting Height Mounting Height Orifice Size Orifice Size Mounting Height Mounting Height Btu/hr Btu/hr Btu/hr Btu/hr Flue Restrictor Flue Restrictor Plate Flue Restrictor Flue Restrictor Plate Plate Plate @ @ @ @... -
Page 7: Packing List
6.0) PACKING LIST A. A. A. A. CTS/CTA CTS/CTA Control/Draft Induce Control/Draft Inducer Package r Package CTS/CTA CTS/CTA Control/Draft Induce Control/Draft Induce r Package r Package Part Description Part Description Part Description Part Description Control Box Assembly ..........................1 Draft Inducer & Junction Box Assembly ....................1 Flue Restrictor Plate (See Section 5.0) for plate I.D. -
Page 8: Accessory Packages
6.1) ACCESSORY PACKAGES A. A. A. A. U U U U - - - - Bend Package, Part #4 Bend Package, Part #43208020 3208020 (Optional) (Optional) Bend Package, Part #4 Bend Package, Part #4 3208020 3208020 (Optional) (Optional) Contains: U-Bend, #42913020……QTY–1 #10-16 x ½... - Page 9 D. D. D. D. Fresh Air Inlet (Through Fresh Air Inlet (Through Fresh Air Inlet (Through Sidewall) Fresh Air Inlet (Through Sidewall) Sidewall) Package, Part Sidewall) Package, Part Package, Part Package, Part #44129510 4129510 4129510 4129510 (Optional) (Optional) (Optional) (Optional) Contains : a) 4”...
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Page 10: Typical Layouts
7.0) TYPICAL LAYOUTS 30 FT. SYSTEM LEGEND Control Unit 40 FT. SYSTEM Draft Inducer Unit 10Ft. Body Section 180 U- Bend * 40 FT. SYSTEM (with optional U-Bend) 50 FT. SYSTEM NOTES: NOTES: NOTES: NOTES: 1. In all configurations, the control unit must be connected directly to a 10 ft. aluminized steel body section in all systems. -
Page 11: Dimensions - Straight Configuration
8.0) DIMENSIONS – STRAIGHT CONFIGURATION Form 43343050 -10- Jan 2014... -
Page 12: Dimensions - U Configuration
8.1) DIMENSIONS – U CONFIGURATION Form 43343050 Jan 2014 -11-... -
Page 13: Heater Assembly - Overview
8.2) HEATER ASSEMBLY - OVERVIEW Heater Length vs BTU Input Heater Length vs BTU Input Heater Length vs BTU Input Heater Length vs BTU Input Each heater length is fixed to a specific BTU input. They cannot be mixed. Insure that all reflector screws and Each heater length is fixed to a specific BTU input. - Page 14 Form 43343050 Jan 2014 -13-...
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Page 15: Typical Suspension Methods
6. Heaters must not be supported by gas or electric supply lines and must be suspended from a permanent structure with adequate load capacity. Space-Ray recommends that the body sections be suspended using chains with turnbuckles. This will allow slight adjustments after assembly and heater expansion/ contraction during operation. -
Page 16: Assembly Of Tube Sections
10.0) ASSEMBLY OF TUBE SECTIONS During field assembly of the heater body sections, the recommended procedure is as follows: 1. Before hanging heater sections, first determine the actual layout of the system (see Sections 7.0) & 8.0) for details). Consideration must also be taken for flue pipe, fresh air ducting, gas piping, clearances to combustibles, etc. -
Page 17: Assembly Of Extension Sections
10.1) ASSEMBLY OF EXTENSION SECTIONS See typical assembly overview (Section 8.0) for typical complete assembly. Assemble additional extension sections as required for all systems. (See Sections 7.0) and 8.0) for typical layout details.) Join the tube sections together and secure with tube couplings as described below: T T T T he following he following he following... -
Page 18: Adding Reflectors
4. Slide the next tube into the coupling. 5. Make sure both tube ends are butted together. 6. Finish tightening both bolts to 40-60 ft.lbs. torque to ensure a complete seal. 7. Use the two Self-drilling screws through the pre-punched holes to secure the tubes in the coupling. 8. -
Page 19: Adding 180º U-Bend
3. Secure the reflectors as shown in Detail “A” using #10 x 1/2” self-drilling sheet metal screws at each tube support/hanger bracket. 40 FT SYSTEM SHOWN DETAIL “A” DETAIL “B” 10.3) ADDING 180º U-BEND (CTS/ (CTS/A A A A 100 (CTS/ (CTS/ 100- - - - 40 and... -
Page 20: Adding Optional U-Bend Reflector
10.4) ADDING OPTIONAL U-BEND REFLECTOR (CTS/A (CTS/A 100 (CTS/A (CTS/A 100- - - - 40 and 40 and 40 and 40 and CTS/A CTS/A CTS/A 125 CTS/A 125- - - - 40 ONLY) 40 ONLY) 40 ONLY) 40 ONLY) 1. Place the U U U U - - - - Bend Reflector Bend Reflector over the reflectors of each body section with the end resting next to the tube wire Bend Reflector Bend Reflector... -
Page 21: Attaching Control Box Assembly
11.0) ATTACHING CONTROL BOX ASSEMBLY 1. Attach the control box and gasket to end of tube flange and secure with 1/4-20 locknuts. NOTE: NOTE: NOTE: NOTE: The control The control The control The control box must be mounted to a 10 ft. aluminized steel body section regardless of configuration used. box must be mounted to a 10 ft. -
Page 22: Attaching Draft Inducer Assembly
12.0) ATTACHING DRAFT INDUCER ASSEMBLY 1. Slide the draft inducer flange over the end of tube. Rotate the flange until the tightening brackets are in the upright position. Secure the flange by tightening the 1/4-20 screw located on the tightening brackets. 2. -
Page 23: Gas Connections And Regulations
13.0) GAS CONNECTIONS AND REGULATIONS IMPORTANT BEFORE CONNECTING THE GAS TO THE HEATER IMPORTANT BEFORE CONNECTING THE GAS TO THE HEATER IMPORTANT BEFORE CONNECTING THE GAS TO THE HEATER IMPORTANT BEFORE CONNECTING THE GAS TO THE HEATER 1. Connect to the supply tank or manifold in accordance with the latest edition of National Fuel Gas Code (ANSI Z223.1), and local building codes. - Page 24 INCORRECT POSITIONS WRONG WRONG WRONG WRONG US ONLY: US ONLY: Connector MUST be installed in “ US ONLY: US ONLY: Connector MUST be installed in “ Connector MUST be installed in “ Connector MUST be installed in “⊃ ⊃ ⊃ ⊃ ” con ”...
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Page 25: Instructions For Pressure Test Gauge Connection
14.0) INSTRUCTIONS FOR PRESSURE TEST GAUGE CONNECTION SUPPLY PRESSURE SUPPLY PRESSURE SUPPLY PRESSURE SUPPLY PRESSURE 1. The installer will provide a 1/8” N.P.T. tapped plug, accessible for test gauge connection immediately upstream of the gas supply connection to the heater. OUTLET GAS PRESSURE CHECK AND AD OUTLET GAS P RESSURE CHECK AND ADJUSTMENTS (HONEYWELL... - Page 26 OUTLET GAS PRESSURE CHECK AND ADJUSTMENT OUTLET GAS PRESSURE CHECK AND ADJUSTMENTS (WHITE S (WHITE- - - - RODGERS 1 STAGE) GAS RODGERS 1 STAGE) GAS VALVES VALVES OUTLET GAS PRESSURE OUTLET GAS PRESSURE CHECK AND ADJUSTMENT CHECK AND ADJUSTMENT S (WHITE S (WHITE RODGERS 1 STAGE) GAS...
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Page 27: Electrical Connections
15.0) ELECTRICAL CONNECTIONS ELECTRIC SHOCK HAZARD 1. All electric wiring shall conform to the latest edition of the National Electrical Code (ANSI/NFPA No. 70), or the code legally authorized in the locality where the installation is made. 2. The unit must be electrically grounded in accordance with the National Electrical Code (ANSI/NFPA No. 70-latest edition). - Page 28 INTERNAL CONNECTION WIRING DIAGRAM — — — — Direct Spark Ignition INTERNAL CONNECTION WIRING DIAGRAM Direct Spark Ignition INTERNAL CONNECTION WIRING DIAGRAM INTERNAL CONNECTION WIRING DIAGRAM Direct Spark Ignition Direct Spark Ignition Circuit d'origine Schéma de circuit de connexion Connexions client Moteur Lampes témoins d'amorce...
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Page 29: Recommended Thermostat Sensor Location
FIELD CONNECTION FIELD CONNECTION AND THERMOSTAT FIELD CONNECTION FIELD CONNECTION AND THERMOSTAT AND THERMOSTAT WIRING DIAGRAMS AND THERMOSTAT WIRING DIAGRAMS WIRING DIAGRAMS WIRING DIAGRAMS A. A. A. A. LINE VOLTAGE (120V) THERMOSTAT CONNECTIONS LINE VOLTAGE (120V) THERMOSTAT CONNECTIONS LINE VOLTAGE (120V) THERMOSTAT CONNECTIONS – – – – SINGLE HEATER LINE VOLTAGE (120V) THERMOSTAT CONNECTIONS SINGLE HEATER SINGLE HEATER... - Page 30 Figure 1 Figure 2 Form 43343050 Jan 2014 -29-...
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Page 31: Venting
16.0) VENTING CARBON MONOXIDE HAZARD A. A. A. A. BASIC FLUE VENTING BASIC FLUE VENTING — Venting must comply with the latest edition of the National Fuel Gas Code (ANSI BASIC FLUE VENTING BASIC FLUE VENTING Z223.1-latest edition) or the authority having jurisdiction. Other venting references are in the equipment volume of the ASHRAE Handbook. - Page 32 SINGLE HEATER VENTING SINGLE HEATER VENTING SINGLE HEATER VENTING SINGLE HEATER VENTING (HORIZONTAL THROUGH SIDEWALL) (HORIZONTAL THROUGH SIDEWALL) (HORIZONTAL THROUGH SIDEWALL) (HORIZONTAL THROUGH SIDEWALL) When venting the heater horizontally through a combustible outside sidewall, the same requirements listed previously for venting Vertical Through The Roof Vertical Through The Roof Vertical Through The Roof Vertical Through The Roof apply except as follows:...
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Page 33: Air For Combustion
B. B. B. B. INDIRECT VENTING INDIRECT VENTING INDIRECT VENTING INDIRECT VENTING (UNVENTED HEATERS) (UNVENTED HEATERS) (UNVENTED HEATERS) (UNVENTED HEATERS) — This heater requires ventilation in the building to dilute the products of combustion and provide fresh air for efficient combustion. Where unvented heaters are used, gravity or mechanical means shall be provided to supply and exhaust at least 4 CFM per 1,000 Btu/hr input of installed heaters. -
Page 34: Air For Combustion - Through Ceiling
(Field Supplied) (Part No. 30675020) (Part No. 41000020) (Part No. 30504040 (Part No. 30676040) Supplied with heater.) Instructions: 17.2) AIR FOR COMBUSTION – THROUGH CEILING If the heater is installed less than 2 ft. from the ceiling, a flexible transition section must be used to allow for expansion/contraction of straight configuration tube heaters. - Page 35 DO NOT (Part No. 44129000) Step A (Part No. 30675020) Note: This hole location should allow the hose enough room to expand and contract with the heater. (Part No. 30504040) Step B (End View) (Part No. 30676040) Step E Step F Step C Step D (Part No.
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Page 36: Lighting And Shutdown Instructions
18.0) LIGHTING AND SHUTDOWN INSTRUCTIONS 1. Turn on the gas and electrical supply. Rotate the gas valve knob counter-clockwise to the “ON” position. 2. Set the thermostat to call for heat. The blower motor will energize. 3. Ignition should occur after the 30-second air pre-purge. 4. -
Page 37: Control Component Location
20.0) CONTROL COMPONENT LOCATION NOTE: NOTE: Access panel only opens to 90 NOTE: NOTE: Access panel only opens to 90 Access panel only opens to 90° ° ° ° ..Access panel only opens to 90 Form 43343050 -36- Jan 2014... -
Page 38: Cleaning And Annual Maintenance
21.0) CLEANING AND ANNUAL MAINTENANCE ELECTRIC SHOCK & EXPLOSION HAZARD This heater must be cleaned and serviced annually by a qualified contractor before the start of each heating season and at any time excessive accumulation of dust and dirt is observed. Maximum heating efficiency and clean combustion will be maintained by keeping the heater clean. -
Page 39: Troubleshooting Guide
22.0) TROUBLESHOOTING GUIDE Form 43343050 -38- Jan 2014... - Page 40 Form 43343050 Jan 2014 -39-...
- Page 41 Form 43343050 -40- Jan 2014...
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Page 42: Replacing Parts
23.0) REPLACING PARTS ELECTRIC SHOCK & EXPLOSION HAZARD Only use genuine Space-Ray replacement parts. Parts are available from the factory for replacement by a licensed person. Refer to the Replacement Parts Guide in Section 25.0) for all replacement parts. 23.1) REMOVING SPARK ELECTRODE The main burner can be inspected without removing the burner housing from the heat exchanger tube. -
Page 43: Air Switch Pressure Check
3. Remove the burner clamp and screws. 4. Remove the burner and gas valve assembly from the cabinet. 5. Unscrew the burner from the manifold. 6. Check the orifice. If the gas valve is to be replaced, the pipe joint compounds must be resistant to the action of liquefied petroleum gases. -
Page 44: 23.5) Motor And Blower Wheel Check
IGNITION MODULE DIAGNOSTICS IGNITION MODULE DIAGNOSTICS IGNITION MODULE DIAGNOSTICS IGNITION MODULE DIAGNOSTICS (Fenwal #35 (Fenwal #35 (Fenwal #35 (Fenwal #35- - - - 6087J1 6087J1 6087J1- - - - 034 module only) 6087J1 034 module only) 034 module only) 034 module only) The LED LED located on the ignition module will flash ON ON for ¼... -
Page 45: Replacement Parts Guide
25.0) REPLACEMENT PARTS GUIDE DRAFT INDUCER COMPONENTS DRAFT INDUCER COMPONENTS DRAFT INDUCER COMPONENTS DRAFT INDUCER COMPONENTS Item No. Item No. Part No. Part No. Description Description Item No. Item No. Part No. Part No. Description Description 42917050 Draft Inducer Assembly 42928010 Motor Replacement Kit 03723020... - Page 46 Circuit d'origine Schéma de circuit de connexion Connexions client Moteur d'amorce Lampes témoins d'aspiration Bloc de jonction Armoire de commande pressostat Fusible Robinet à gaz Écartement ENGLISH FRANCAIS d'électrode 4,7Êmm Haute tension Plaque à bornes Câble SJO Transformateur (non compris) bobine primaire 120ÊV Vers les autres radiateurs...
- Page 47 Label, Wire Diagram 42875000 Label, Warning 43269000 Label, 24V Supply 43270000 Label, Terminal ID (terminals 1 & 2) 24V Supply 42013000 Label, “Space-Ray” Logo 42848070 Label, “Space-Ray” Nameplate 43344040 Label, Clearance to Combustibles 43344050 Label, Gas Connector Warning 43269090 Label, Caution...
- Page 48 24 VOLT SUPPLY ONLY! CAUTION TERMINAL “ “1” 2” 24V ONLY Moteur Témoin vert Transformateur 24ÊV Témoin rouge pressostat Bloc d'allumage électrode Robinet à gaz Témoin ambre Montage horizontal WARNING: (69cm) (15cm) (104cm) (76cm) (122cm) (30cm) AVERTISSEMENT: WARNING: (69cm) (15cm) (145cm) (76cm) (122cm)
- Page 49 GENERAL IMPRESSION UNITS ONLY. OTHER COMBINATIONS OF 5 FT. AND 10 FT. SECTIONS, AND ONES WITH WITHOUT ELBOW PACKAGE POSSIBLE. PLEASE CONSULT WITH YOUR SPACE-RAY SALES REPRESENTATIVE. WE RESERVE RIGHT ALTER ANY SPECIFICATION WITHOUT NOTICE. Form 43343050 -48- Jan 2014...
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Page 50: Warnings Card
26.0) WARNINGS CARD Copies of this card may be ordered at no charge under part no. 43344990 for installation near the heater. Read the Installation and Operating Instructions thoroughly before installation, operation or service. WARNING FIRE HAZARD Maintain the following clearances: _____ to the side, _____ above and _____below the heater from combustible materials. - Page 51 No Representative is authorized to assume for the manufacturer, any liability except as set forth above. For the name of your nearest distributor in case of claim under this warranty, contact: Space-Ray Poultry Heating Products / Gas-Fired Products, Inc. / 305 Doggett St., P.O. Box 36485 / Charlotte, NC 28236 / Phone: (704) 372-3488 / Fax: (704) 332-5843 / email: info@spaceray.com.
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