Airwell SAF024 Service Manual

Saf fixed rpm series

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SAF Fixed RPM Series
REFRIGERANT
SM SAFRPM 1 -A. 0 GB
Indoor Units
SAF024
SAF045
R22
R410A
AUGUST 2009
CONTENTS
Outdoor Units
OU7-24Z
OU10-47T
GC 45
COOLING ONLY
HEAT PUMP

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Summary of Contents for Airwell SAF024

  • Page 1 SAF Fixed RPM Series Indoor Units Outdoor Units SAF024 OU7-24Z OU10-47T SAF045 GC 45 REFRIGERANT COOLING ONLY HEAT PUMP R410A AUGUST 2009 SM SAFRPM 1 -A. 0 GB CONTENTS...
  • Page 2 LIST OF EFFECTIVE PAGES LIST OF EFFECTIVE PAGES Note: Changes in the pages are indicated by a “Revision#” in the footer of each effected page (when none indicates no changes in the relevant page). All pages in the following list represent effected/ non effected pages divided by chapters.
  • Page 3: Table Of Contents

    TABLE OF CONTENTS Table of Contents INTRODUCTION ....................1-1 PRODUCT DATA SHEET ..................2-1 RATING CONDITIONS ..................3-1 OUTLINE DIMENSIONS ..................4-1 PERFORMANCE DATA & PRESSURE CURVES ..........5-1 SOUND LEVEL CHARACTERISTICS ..............6-1 WIRING DIAGRAMS .....................7-1 ELECTRICAL DATA ....................8-1 REFRIGERATION DIAGRAMS ................9-1 10. TUBING CONNECTIONS ..................10-1 11.
  • Page 4: Main Features

    INTRODUCTION General The floor-standing air conditioner of SAF fixed RPM series has some strongpoint, such as modern outlook, excellent quality, amazing price. It comprise RC, RH, models, as follows: • SAF024 R410A • SAF045 R410A • SAF045 R22 Main Features The SAF Fixed RPM series benefits from the most advanced technological innovations, namely: •...
  • Page 5: Introduction

    Flare type interconnecting tubing to be produced on site. For further details please refer to the Owner’s Manual. Accessories Remote Control Inbox Documentation Each unit is supplied with its Owner’s Manual. Matching Table SAF024 SAF045 Indoor Unit Outdoor Unit  OU7-24Z  OU10-47T ...
  • Page 6 PRODUCT DATA SHEET PRODUCT DATA SHEET SAF024 / OU7-24Z R410A Model Indoor Unit SAF024 Model Outdoor Unit OU7-24Z Installation Method of Pipe Flared Characteristics Units Cooling Only Cooling Heating Btu/hr 22690 22690 25080 Capacity 6.65 6.65 7.35 Power input 2.37 2.37...
  • Page 7 PRODUCT DATA SHEET SAF045 / OU10-47T R410A Model Indoor Unit SAF045(FS) Model Outdoor Unit OU10-47T R410A Installation method FLARED Characteristics Units Cooling Heating Btu/hr 41970 47090 Capacity 12.30 13.8 4.38 4.37 Power input 2.81 3.16 Energy efficiency class Power supply V/ Ph /Hz 400/3/50 Rated current...
  • Page 8 PRODUCT DATA SHEET SAF045 / GC 45 R22 Model Indoor Unit SAF045 Model Outdoor Unit GC 45 Installation Method of Pipe Flared Characteristics Units Cooling Only Cooling Heating Btu/hr 43670 43670 52540 Capacity 12.80 12.80 15.40 Power input 4.56 4.56 5.12 EER (Cooling) or COP(Heating) 2.81...
  • Page 9: Rating Conditions

    RATING CONDITIONS RATING CONDITIONS Standard conditions in accordance with ISO 5151, ISO 13253 (for ducted units) and EN 14511. Cooling: Indoor: C DB 19 C WB Outdoor: 35 C DB Heating: Indoor: C DB Outdoor: 7 C DB 6 C WB Operating Limits R410A Indoor...
  • Page 10: Outline Dimensions

    OUTLINE DIMENSIONS OUTLINE DIMENSIONS Indoor Unit: SAF024, SAF045 Model SAF024 485 mm 300 mm 1730 mm SAF045 545 mm 420 mm 1780 mm Outdoor Unit: OU7-24Z R410A SM SAFRPM 1-A.0 GB CONTENTS...
  • Page 11: Outline Dimensions

    OUTLINE DIMENSIONS Outdoor Unit: OU10-47T R410A Outdoor Unit: GC 45 R22 1270 SM SAFRPM 1-A.0 GB CONTENTS...
  • Page 12: Performance Data & Pressure Curves

    PERFORMANCE DATA & PRESSURE CURVES PERFORMANCE DATA SAF024 / OU7-24 Z R410A 5.1.1 Cooling Mode at 7.5m Tubing Connection. 230V : Indoor Fan at High Speed. ENTERING AIR WB/DB ID Coil( ENTERING AIR Data DB OD Coil( 15/21 17/24 19/27...
  • Page 13 PERFORMANCE DATA & PRESSURE CURVES 5.1.2 Heating Mode at 7.5m Tubing Connection. 230V : Indoor Fan at High Speed. ENTERING AIR DB ID COIL( ENTERING WB OD COIL( 3.86 1.83 3.71 1.95 3.56 2.05 4.15 1.88 4.01 1.98 3.86 2.09 4.41 1.90 4.26...
  • Page 14 PERFORMANCE DATA & PRESSURE CURVES SAF045 / OU10-47T R410A 5.2.1 Cooling Mode at 7.5m Tubing Connection. 230V : Indoor Fan at High Speed. ENTERING AIR WB/DB ID Coil( ENTERING AIR Data DB OD Coil( 15/21 17/24 19/27 21/29 23/32 12.96 13.43 13.74 14.07...
  • Page 15 PERFORMANCE DATA & PRESSURE CURVES 5.2.2 Heating Mode at 7.5m Tubing Connection. 230V : Indoor Fan at High Speed. ENTERING AIR DB ID COIL( ENTERING WB OD COIL( 7.25 3.50 6.97 3.72 6.69 3.91 7.80 3.58 7.52 3.78 7.25 3.99 8.28 3.63 8.00...
  • Page 16 PERFORMANCE DATA & PRESSURE CURVES SAF045 / GC 45 R22 5.3.1 Cooling Mode at 7.5m Tubing Connection. 230V : Indoor Fan at High Speed. Entering Air WB/DB ID Coil ( Entering Air DB Data OD Coil ( 15/21 17/24 19/27 21/29 23/32 13.49...
  • Page 17 PERFORMANCE DATA & PRESSURE CURVES 5.3.2 Heating Mode at 7.5m Tubing Connection. 230V : Indoor Fan at High Speed. ENTERING AIR DB ID COIL) ENTERING WB OD COIL) 8.09 4.10 7.78 4.36 7.47 4.58 8.70 4.20 8.39 4.43 8.09 4.67 9.24 4.25 8.93...
  • Page 18 PERFORMANCE DATA & PRESSURE CURVES Pressure Curves: SAF024 / OU7-24 Z R410A 5.4.1 Cooling. Discharge Pressure VS.Outdoor Temp Outdoor Temp.(DB Suction Pressure VS.Outdoor Temp 12.0 11.0 10.0 Outdoor Temp.(DB SM SAFRPM 1-A.0 GB CONTENTS...
  • Page 19 PERFORMANCE DATA & PRESSURE CURVES 5.4.2 Heating. Discharge Pressure VS.Outdoor Temp Outdoor Temp.( WB Suction Pressure VS.Outdoor Temp 11.0 10.0 Outdoor Temp.( WB SM SAFRPM 1-A.0 GB CONTENTS...
  • Page 20 PERFORMANCE DATA & PRESSURE CURVES Pressure Curves: SAF045 / OU10-47T R410A 5.5.1 Cooling. Discharge Pressure VS.Outdoor Temp Outdoor Temp.(DB Suction Pressure VS.Outdoor Temp 12.0 11.0 10.0 Outdoor Temp.(DB SM SAFRPM 1-A.0 GB CONTENTS...
  • Page 21 PERFORMANCE DATA & PRESSURE CURVES 5.5.2 Heating. Discharge Pressure VS.Outdoor Temp Outdoor Temp.( WB Suction Pressure VS.Outdoor Temp 11.0 10.0 Outdoor Temp.( WB 5-10 SM SAFRPM 1-A.0 GB CONTENTS...
  • Page 22 PERFORMANCE DATA & PRESSURE CURVES Pressure Curves: SAF045 / GC 45 R22 5.6.1 Cooling. Discharge Pressure VS.Outdoor Temp Outdoor Temp.(DB Suction Pressure VS.Outdoor Temp Outdoor Temp.(DB SM SAFRPM 1-A.0 GB 5-11 CONTENTS...
  • Page 23 PERFORMANCE DATA & PRESSURE CURVES 5.6.2 Heating. Discharge Pressure VS.Outdoor Temp Outdoor Temp.( WB Suction Pressure VS.Outdoor Temp Outdoor Temp.( WB 5-12 SM SAFRPM 1-A.0 GB CONTENTS...
  • Page 24: Sound Level Characteristics

    SOUND LEVEL CHARACTERISTICS SOUND LEVEL CHARACTERISTICS Sound Pressure Level Figure 1 Sound Pressure Level Spectrum (Measured as Figure 1) SAF024 SAF045 FAN SPEED LINE SM SAFRPM 1-A.0 GB CONTENTS...
  • Page 25 SOUND LEVEL CHARACTERISTICS Outdoor units Unit Mic. Ground Figure 2 Sound Pressure Level Spectrum (Measured as Figure 2) OU7-24 Z Cooling OU7-24 Z Heating OU10-47T Cooling OU10-47T Heating SM SAFRPM 1-A.0 GB CONTENTS...
  • Page 26: Wiring Diagrams

    WIRING DIAGRAMS WIRING DIAGRAMS Indoor Units: SAF024, SAF045 SM SAFRPM 1-A.0 GB CONTENTS...
  • Page 27 WIRING DIAGRAMS Indoor Unit: OU7-24 Z R410A SM SAFRPM 1-A.0 GB CONTENTS...
  • Page 28 WIRING DIAGRAMS Indoor Unit: OU10-47T R410A SM SAFRPM 1-A.0 GB CONTENTS...
  • Page 29 WIRING DIAGRAMS Outdoor Unit: GC 45 R22 SM SAFRPM 1-A.0 GB CONTENTS...
  • Page 30 WIRING DIAGRAMS Connections between indoor unit and outdoor unit SAF 24 SAF 45 Note: 1. ─ ─ ─ ─ Connection only for heat pump model Option, Power supply from outdoor or indoor unit SM SAFRPM 1-A.0 GB CONTENTS...
  • Page 31: Electrical Data

    ELECTRICAL DATA ELECTRICAL DATA SAF024, SAF045 Note : Power wiring cord should comply with local laws and electrical regulations requirementsl. SM SAFRPM 1-A.0 GB CONTENTS...
  • Page 32: Refrigeration Diagrams

    REFRIGERATION DIAGRAMS REFRIGERATION DIAGRAMS SAF024 / OU7-24Z R410A OUTDOOR UNIT INDOOR UNIT Service Sensor port Sensor Flared Valves connection Reverse valve Capillary tube Capillary Indoor coil tube Strainer Strainer Check Outdoor coil valve COOLING MODE OUTDOOR UNIT INDOOR UNIT Service...
  • Page 33 REGRIGERATION DIAGRAMS SAF045 / OU10-47T R410A SM SAFRPM 1-A.0 GB CONTENTS...
  • Page 34 REFRIGERATION DIAGRAMS SAF045 / GC 45 R22 SM SAFRPM 1-A.0 GB CONTENTS...
  • Page 35: Tubing Connections

    TUBING CONNECTIONS TUBING CONNECTIONS TUBE (Inch) ¼” ⅜” ½” ⅝” ¾” TORQUE (Nm) Flare Nuts 11-13 40-45 60-65 70-75 80-85 Valve Cap 13-20 13-20 18-25 18-25 40-50 Service Port Cap 11-13 11-13 11-13 11-13 11-13 Valve Protection Cap-end Refrigerant Valve Port (use Allen wrench to open/close) Valve Protection Cap Refrigerant Valve Service Port Cap...
  • Page 36: Control System

    CONTROL SYSTEM CONTROL SYSTEM 11.1 SAFETY CONTROL 11.1.1 Time delay safety control a. 3 minutes delay for compressor—the compressor is ceased for 3 minutes to balance the pressure in the refrigenration cycle in order to protect the compressor. b. 2 minutes delay for 4-way valve—The 4-way valve is ceased for 2 minutes to prevent the refrigenrant-gas abnormal noise when the HEATING operation is OFF or switch to the other operation mode.
  • Page 37 CONTROL SYSTEM 11.4 “DRY” Mode Operation 1.4.1 The system for DRY operation used the same refrigerant circle as the cooling circle. 12.4.2 When the system operates in DRY mode, at first it operates in cooling mode at 16 C or 18 C for 3 minutes.
  • Page 38 CONTROL SYSTEM 11.5.5 Defrost Defrosting of the outdoor heat exchange is controlled by the microprocessor with detection by the indoor pipe temperature sensor. Defrost control type is according to the JC on the PCB whether is connected. 1. When the JC is connect on the PCB When one of the conditions of A, Band C is satisfy, the defrosting operation stars.
  • Page 39: Way Valve Control

    CONTROL SYSTEM B. After the compressor cumulative operation time exceeds 120 minutes and the temperature of the IPT is less then 35 C for 2 minutes. When the defrosting operation time on this condition exceeds 8minutes, it will terminate. C. After the compressor operation continuously for 20 minutes and the IPT is less than 23 C or from the last time of defrosting operation is 50 minutes or more intervals.
  • Page 40: Db(A)

    CONTROL SYSTEM 11.8 “SLEEP” mode When the SLEEP button is pressed, the SLEEP mode is selected as following: 1. The indoor fan speed is set at the low speed, the power lamp and the sleep lamp is on, the temperature off after 5 minutes. 2.
  • Page 41: Timer Operation

    CONTROL SYSTEM 11.11.2 Positioning The vane is once pressed to the cane stopper below to confirm the standard position and then set to the desired angle. The positioning is decided as follows: a. When the ON/OFF button is pressed. b. When the vane control is change from AUTO to MANUAL. c.
  • Page 42 CONTROL SYSTEM The thermostat is ON and timer is reset to normal. After 30 minutes of test run operation the system shifts to AUTO COOLING/Heating mode, and the indoor fan runs in automatic speed. The operation continues unit the EMERGENCY operation switch is pressed or a button on the remote controller is pressed, the normal operation will start.
  • Page 43 CONTROL SYSTEM 11.16.4 Display of the control In the display board the lamp from left is the POWER lamp (Red), the SLEEP lamp (Yellow), the TIMER lamp (Yellow), the RUN lamp (Green) 11.16.5 When gives the control electric, the buzzer voices a long for 0.3 second per cycle. 12.17 Control logic for the heater The control logic for the heater is as follows:...
  • Page 44: Troubleshooting

    TROUBLESHOOTING TROUBLESHOOTING SM SAFRPM 1-A.0 GB 12-1 CONTENTS...
  • Page 45 EXPLODED VIEWS & SPARE PARTS LISTS EXPLODED VIEWS & SPARE PARTS LISTS 13.1 Indoor Unit: SAF024 SM SAFRPM 1-A.0 GB 13-1 CONTENTS...
  • Page 46 EXPLODED VIEWS & SPARE PARTS LISTS 13.2 Indoor Unit: SAF024 Items Description Quantity 1070710042 Inside Base 1210520504 Right Plate 1210710130 Back Plate 1200710102 Rubber Water Drainage 1210520503 Left Plate 1300710366 Evaporator 1210520113 Top Plate 1071200043 Pipe Cover 1090020038 Heater(Option) 1150520103...
  • Page 47 EXPLODED VIEWS & SPARE PARTS LISTS 13.3 Indoor Unit: SAF045 SM SAFRPM 1-A.0 GB 13-3 CONTENTS...
  • Page 48 Water Drainage 1151200001 Out Blow Casing Foam 1214090113 Heat insulation board 1071200014 Vertical Vane 1170010008 Synchronization Motor 1071200073 Horizontal Vane 1301200259 Up Panel(AIRWELL) 1301200272 Up Panel(ELECTRA) 1084090101 Middle Supporter 1090520136 Display PCB 1070710422 Display PCB Supporter 1070710416 Display PCB Cover 1070710424...
  • Page 49 EXPLODED VIEWS & SPARE PARTS LISTS 13.5 Outdoor Unit: OU7-24 Z SM SAFRPM 1-A.0 GB 13-5 CONTENTS...
  • Page 50 EXPLODED VIEWS & SPARE PARTS LISTS 13.6 Outdoor Unit: OU7-24 Z Item Description Quant 437045 LARGE UPPER COVER CUE 433280 SIDE PANEL OU7-24 R410A 436357 SMALL ELECTRICAL COVER 439329 COVERAIR COLLECTOR 437091 OU SQUARE FAN GUARD 433722 NEW BASE ASSY OU7-24C EXPORT R410A 433285 COIL OU7-24 HDR 4529604 AXIAL FAN D493*143...
  • Page 51 EXPLODED VIEWS & SPARE PARTS LISTS 13.7 Outdoor Unit: OU10-47T SM SAFRPM 1-A.0 GB 13-7 CONTENTS...
  • Page 52 EXPLODED VIEWS & SPARE PARTS LISTS 13.8 Outdoor Unit: OU10-47T SP No. Item Description Quantity 437045 UPPER COVER EL13 OU LARGE 417221 Side panel N OU10 436357 SMALL ELECTRICAL COVER OU 456714 FRONT PANEL OU10 439662 GRILLE OU10 439833 NEW BASE ASSY OU EXPORT 442712 COIL OU10-47 GR HDR 2R NEW R41 439650...
  • Page 53 EXPLODED VIEWS & SPARE PARTS LISTS 13.9 Outdoor Unit: GC 45 R22 SM SAFRPM 1-A.0 GB 13-9 CONTENTS...
  • Page 54 EXPLODED VIEWS & SPARE PARTS LISTS 13.10 Outdoor Unit: GC 45 R22 Part No. Description Quantity 4517832 TOP COVER PAINT ASSY 4517144 FAN COVER PP+UV/GRILL A 4520871 BASE PLATE PAINT ASSY. 4522238 LEFT FRONT PANEL PAINTED ASSY. 4517834 RIGHT FRONT PANEL PAINT ASSY 4517772 LITTLE HANDLE 4521345...
  • Page 55: Appendix A

    APPENDIX A APPENDIX A INSTALLATION AND OPERATION MANUAL ► INSTALLATION & OPERATION MANUAL SAF024 ► INSTALLATION & OPERATION MANUAL SAF045 SM SAFRPM 1-A.0 GB 14-1 CONTENTS...

This manual is also suitable for:

Ou10-47tGc 45Ou7-24zSaf045

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