Stober POSIDRIVE MDS 5000 Projecting Manual
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Stober POSIDRIVE MDS 5000 Projecting Manual

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POSIDRIVE® MDS 5000
Projecting manual
Installation
Connecting
Accessories
V 5.6-N or later
03/2015
en

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Summary of Contents for Stober POSIDRIVE MDS 5000

  • Page 1 POSIDRIVE® MDS 5000 Projecting manual Installation Connecting Accessories V 5.6-N or later 03/2015...

  • Page 2: Table Of Contents

    Table of contents Projecting manual POSIDRIVE® MDS 5000 Table of contents Introduction ..............Purpose of the manual .
  • Page 3 Table of contents Projecting manual POSIDRIVE® MDS 5000 3.2.3 Size 2 (BG 2): MDS 5110 and MDS 5150 ....... . 23 3.2.4 Size 3 (BG 3): MDS 5220 to MDS 5450 .
  • Page 4 Table of contents Projecting manual POSIDRIVE® MDS 5000 5.3.2 Residual current safety device ........69 5.3.3 Housing ground ..
  • Page 5 Table of contents Projecting manual POSIDRIVE® MDS 5000 5.15.2.2 Encoder EnDat Sin/Cos ........122 5.15.2.3 Encoder HTL .

  • Page 6: Introduction

    Introduction Projecting manual POSIDRIVE® MDS 5000 Introduction Purpose of the manual This document will give you technical data and information about the installation and connection of the inverter and its accessories. This technical documentation will enable the following personnel to perform their tasks correctly.

  • Page 7: Abbreviations, Formula Symbols And Indices

    Introduction Projecting manual POSIDRIVE® MDS 5000 Abbreviations, formula symbols and indices Abbreviations Analog output Alternating Current Analog input Absolute Encoder Support Binary output Battery Binary input Size Controller Area Network Brake chopper Computerized Numerical Control Control Unit Direct Current Input/Output Electromagnetic Compatibility High threshold logic International Protection...
  • Page 8 Introduction Projecting manual POSIDRIVE® MDS 5000 Formula Unit Explanation symbols Frequency Output frequency Output frequency of the inverter power board Maximum frequency Internal pulse clock frequency of the inverter PWM,PU power board Current Input current Maximum input current of the inverter power 1maxPU board Maximum input current of the inverter control...

  • Page 9: Symbols, Identifiers, Marks

    Introduction Projecting manual POSIDRIVE® MDS 5000 τ Thermal time constant Time Minimum time Voltage Input voltage Input voltage of the inverter power board Maximum input voltage 1max Output voltage Output voltage of the backup battery 2BAT Output voltage of the inverter power board Maximum voltage Maximum voltage of the inverter power board maxPU...
  • Page 10 Introduction Projecting manual POSIDRIVE® MDS 5000 Identification and test symbols UL test marks for recognized component This component or material is recognized by UL. Representative samples of this product have been evaluated by UL and meet applicable requirements. POSIDRIVE, POSIDYN and POSISwitch are trademarks of STÖBER Antriebstechnik GmbH & Co. KG. The following names that are used in conjunction with the device, its optional equipment and its accessories are trademarks or registered trademarks of other companies: Trademarks...

  • Page 11: Notes On Safety

    Notes on safety Projecting manual POSIDRIVE® MDS 5000 Notes on safety The devices can represent a source of danger. Therefore observe • the safety guidelines, technical rules and regulations given in the following sections and the • Generally applicable technical rules and regulations. Always read the corresponding documentation as well.

  • Page 12: Ambient Conditions

    • Use with mechanical vibration and impact loads exceeding the limits specified in the technical data in the projecting manuals Implementation of the following applications is only permitted after approval is obtained from STOBER: • Use in non-stationary applications Qualified personnel...

  • Page 13: Transportation And Storage

    Notes on safety Projecting manual POSIDRIVE® MDS 5000 Activity Possible occupational qualifications Commissioning  - Technician (m/f) (electro-technology) (of a standard application) - Master electro technician (m/f) Programming Graduate engineer (electro-technology or electrical power technology) Operation - Technician (m/f) (electro-technology) - Master electro technician (m/f) Disposal Electronics technician (m/f)

  • Page 14: Commissioning, Operation And Service

    Note that the discharge time of the DC link capacitors is up to 5 minutes. You can only determine the absence of voltage after this time period. You can carry out work on the inverter later. Repairs may only be performed by STOBER. Send faulty devices with a fault description to: STÖBER ANTRIEBSTECHNIK GmbH &...

  • Page 15: Disposal

    Observe the specifications for the UL-compliant line fuse in section 5.3.1. Motor protection All models of STOBER 5th generation inverters have a certified i²t model, a calculation model for thermal monitoring of the motor. This fulfills the requirements for semiconductor motor overload protection in accordance with the change to UL 508C dated May 2013.
  • Page 16 Motor temperature sensor All models of the 5th generation of STOBER inverters starting with HW 200 have connections for PTC thermistors (NAT 145° C) or KTY temperature sensors (KT84-130). Observe the terminal description X2 for proper connection, see section 5.8.

  • Page 17: Presentation Of Notes On Safety

    Notes on safety Projecting manual POSIDRIVE® MDS 5000 2.12 Presentation of notes on safety NOTICE Notice means that property damage may occur  if the stated precautionary measures are not taken. CAUTION! Caution with warning triangle means that minor injury may occur ...

  • Page 18: Technical Data

    Technical data Projecting manual POSIDRIVE® MDS 5000 Technical data Product key MDS 5075A Designation Hardware versions without designation 5 generation at this point: devices from HW 190 Power: 075 = 7.5 kW A: from HW 200 Please note: Unless an explicit difference is noted between the hardware variants in the technical data, the information applies to both hardware versions.

  • Page 19: Device Features

    Technical data Projecting manual POSIDRIVE® MDS 5000 3.1.2 Device features Protection rating IP20 Interference suppression EN 61800-3, interference emission, class C3 High-voltage category III as per EN 61800-5-1 3.1.3 Weight Device Weight Without Packaging [kg] With Packaging [kg] MDS 5007 MDS 5008 MDS 5015 MDS 5040...

  • Page 20: Electrical Data Of The Inverters

    Technical data Projecting manual POSIDRIVE® MDS 5000 Electrical data of the inverters Information An explanation of the most important formula symbols can be found in section 1.4 Abbreviations, formula symbols and indices. 3.2.1 Size 0 (BG 0): MDS 5007 to MDS 5015 Device MDS 5007 MDS 5008...
  • Page 21 Technical data Projecting manual POSIDRIVE® MDS 5000 80 W 65 W 90 W V,PU = 0 A) Max. 30 W V,CU 440 V 830 V maxPU 400 V to 420 V 780 V to 800 V onCH 360 V to 380 V 740 V to 760 V offCH ID 44556: 100 Ω...

  • Page 22: Size 1 (Bg 1): Mds 5040 To Mds 5075

    Technical data Projecting manual POSIDRIVE® MDS 5000 3.2.2 Size 1 (BG 1): MDS 5040 to MDS 5075 Device MDS 5040 MDS 5075 ID no. up to HW 190 (MDS 5xxx) 44560 44561 start. from HW 200 (MDS 5xxxA) 55404 55405 Recommended motor power 4.0 kW 7.5 kW...

  • Page 23: Size 2 (Bg 2): Mds 5110 And Mds 5150

    Technical data Projecting manual POSIDRIVE® MDS 5000 3.2.3 Size 2 (BG 2): MDS 5110 and MDS 5150 Device MDS 5110 MDS 5150 ID no. up to HW 190 (MDS 5xxx) 44562 44563 start. from HW 200 (MDS 5xxxA) 55406 55407 Recommended motor power 11 kW 15 kW...

  • Page 24: Size 3 (Bg 3): Mds 5220 To Mds 5450

    Technical data Projecting manual POSIDRIVE® MDS 5000 3.2.4 Size 3 (BG 3): MDS 5220 to MDS 5450 Device MDS 5220 MDS 5370 MDS 5450 ID no. Up to HW 190 (MDS 5xxx) 44564 44566 44567 From HW 200 (MDS 5xxxA) 55408 55409 55410...

  • Page 25: Derating By Increasing The Switching Frequency

    Technical data Projecting manual POSIDRIVE® MDS 5000 3.2.5 Derating by increasing the switching frequency Based on the switching frequency f (Parameter B24), the following values of the output currents I PWM,PU 2N,PU result. Remember that only 8 kHz and 16 kHz can be set for control type servo. Output current I 2N,PU Switching frequency...

  • Page 26: Dimensions

    Technical data Projecting manual POSIDRIVE® MDS 5000 Dimensions 3.3.1 Size 0 to 2: MDS 5007 to MDS 5150 Absolute Encoder Support EM 5000 / BRM 5000 ID 442273.07...
  • Page 27 Technical data Projecting manual POSIDRIVE® MDS 5000 Dimensions [mm] Size 0 Size 1 Size 2 Inverter Height Width Depth EMC shroud Height 37.5 Depth Fastening holes Vertical distance Vertical distance to upper edge a) h = Height incl. EMC shroud EM 5000 or brake module BRM 5000 b) h = Height incl.

  • Page 28: Size 3: Mds 5220 To Mds 5450

    Technical data Projecting manual POSIDRIVE® MDS 5000 3.3.2 Size 3: MDS 5220 to MDS 5450 ID 442273.07...
  • Page 29 Technical data Projecting manual POSIDRIVE® MDS 5000 Dimensions [mm] Size 3 Inverter Height 382.5 Height Width Depth EMC shroud Height Width Width Depth Fastening holes Vertical distance 365+2 Vertical distance to bottom edge Horizontal distance 150+0.2/-0.2 Horizontal distance from the side edge Horizontal distance Horizontal distance from the side edge a) h...

  • Page 30: Brake Resistors Mds 5Xxx

    Technical data Projecting manual POSIDRIVE® MDS 5000 Brake resistors MDS 5xxx 3.4.1 FZMU, FZZM Braking resistor – inverter assignment Type FZMU FZZM FZZMU 400x65 400x65 400x65 ID no. 49010 49011 41642 41650 MDS 5007 — — — MDS 5008 — —...
  • Page 31 Technical data Projecting manual POSIDRIVE® MDS 5000 Dimensions [mm] Type FZMU 400x65 FZZM(U) 400x65 ID no. 49010 49011 41642 41650 400  65 400  65 L x D 6.5  12 6.5  12 FZMU FZZM(U) Drill pattern ID 442273.07...

  • Page 32: Vhpr

    Technical data Projecting manual POSIDRIVE® MDS 5000 3.4.2 VHPR Braking resistor – inverter assignment Type VHPR150V VHPR500V ID no. 45972 45973 45974 MDS 5007 — — MDS 5008 — — MDS 5015 — — MDS 5040 — — MDS 5075 —...
  • Page 33 Technical data Projecting manual POSIDRIVE® MDS 5000 Dimensions [mm] Type VHPR150V VHPR500V ID no. 45972 45973 45974 193 ± 2 317 ± 2 11.5 19.5 ID 442273.07...

  • Page 34: Fzzt, Fzdt And Fgft

    Technical data Projecting manual POSIDRIVE® MDS 5000 3.4.3 FZZT, FZDT and FGFT Braking resistor – inverter assignment Type FZZT 400x65 FZDT 500x65 FGFT 3111202 ID no. 41651 41653 41655 MDS 5220 MDS 5370 MDS 5450 Properties Type FZZT 40065 FZDT 50065 FGFT 3111202 ID no.
  • Page 35 Technical data Projecting manual POSIDRIVE® MDS 5000 FZZT FZDT Dimensions [mm] Type FGFT 3111202 ID no. 41655 Ø10,5 ID 442273.07...

  • Page 36: Bottom Brake Resistor Rb 5000

    Technical data Projecting manual POSIDRIVE® MDS 5000 3.4.4 Bottom brake resistor RB 5000 Braking resistor – inverter assignment Type RB 5022 RB 5047 RB 5100 RB 5200 ID no. 45618 44966 44965 44964 MDS 5007 — — MDS 5008 — —...

  • Page 37: Brake Resistors Mds 5Xxxa

    Technical data Projecting manual POSIDRIVE® MDS 5000 Brake resistors MDS 5xxxA 3.5.1 FZMU, FZZMU Braking resistor – inverter assignment Type FZMU 400x65 FZZMU 400x65 ID no. 49010 55445 55446 53895 55447 55448 MDS 5007A — — — — — MDS 5008A —...
  • Page 38 Technical data Projecting manual POSIDRIVE® MDS 5000 Dimensions [mm] Type FZMU 400x65 FZZMU 400x65 ID no. 49010 55445 55446 53895 55447 55448 400  65 400  65 L x D 6.5  12 6.5  12 FZMU FZZM(U) Drill pattern ID 442273.07...

  • Page 39: Gvadu, Gbadu

    Technical data Projecting manual POSIDRIVE® MDS 5000 3.5.2 GVADU, GBADU Braking resistor – inverter assignment Type GVADU GBADU GBADU GBADU GBADU 210x20 26530 40530 33530 26530 ID no. 55441 55442 55499 55443 55444 MDS 5007A — — MDS 5008A — —...

  • Page 40: Fgfku

    Technical data Projecting manual POSIDRIVE® MDS 5000 Dimensions [mm] Type GVADU GBADU GBADU GBADU 21020 26530 33530 40530 ID no. 55441 55442 55444 55443 55449 18.2 28.8 28.8 28.8 10.8 10.8 10.8  65° 73° 73° 73° 3.5.3 FGFKU Braking resistor – inverter assignment Type FGFKU ID no.

  • Page 41: Resistance [ā„¦]

    Technical data Projecting manual POSIDRIVE® MDS 5000 Properties Type FGFKU ID no. 55449 55450 55451 53897 Resistance [Ω] Power [W] 2500 6000 8000 Therm. time const. τ Pulse power for < 1 s [kW] Weight [kg] Approx. 7.5 Test marks Dimensions [mm] Type FGFKU...

  • Page 42: Bottom Brake Resistor Rb 5000

    Technical data Projecting manual POSIDRIVE® MDS 5000 3.5.4 Bottom brake resistor RB 5000 Braking resistor – inverter assignment Type RB 5022 RB 5047 RB 5100 ID no. 45618 44966 44965 MDS 5007A — — MDS 5008A — — MDS 5015A —...

  • Page 43: Output Derater

    The motor temperature sensor evaluation is malfunctioning due to cable capacities.  If you use cables which are longer than 50 m and the cables are not from STOBER, the cores for the motor temperature sensor and the brake must be separate (maximum length: 100 m).
  • Page 44 Technical data Projecting manual POSIDRIVE® MDS 5000 Type TEP3720- 4EP3820- 4EP4020- 0ES41 0CS41 0RS41 ID no. 53188 53189 53190 Voltage range 3 x 0 to 480 V Frequency range 0 to 200 Hz at 4 kHz 17.5 A 38 A at 8 kHz 3.3 A 15.2 A...
  • Page 45 Technical data Projecting manual POSIDRIVE® MDS 5000 Derating TEP3720-0ES41 f [Hz] Cycle frequency 4 kHz Cycle frequency 8 kHz Derating 4EP3820-0CS41 f [Hz] Cycle frequency 4 kHz Cycle frequency 8 kHz ID 442273.07...
  • Page 46 Technical data Projecting manual POSIDRIVE® MDS 5000 Derating 4EP4020-0RS41 f [Hz] Cycle frequency 4 kHz Cycle frequency 8 kHz Dimensions TEP3720- 4EP3820- 4EP4020- 0ES41 0CS41 0RS41 Height h [mm] Max. 153 Max. 153 Max. 180 Width w [mm] Depth d [mm] Vertical distance –...
  • Page 47 Technical data Projecting manual POSIDRIVE® MDS 5000 M 1:2 Mounting borings in acc. to DIN EN 60852-4 ID 442273.07...

  • Page 48: Installation

    Installation Projecting manual POSIDRIVE® MDS 5000 Installation This chapter will give you information about installation. This includes: • Installation of the inverter in the switching cabinet • Installation of accessories on or in the inverter WARNING! Danger of personal injury and material damage due to electric shock! ...
  • Page 49 Installation Projecting manual POSIDRIVE® MDS 5000 • Avoid installation above or in the immediate vicinity of heat-generating devices, e.g. output chokes or braking resistors: • To ensure there is sufficient air circulation in the control cabinet, observe the minimum clearances. Min.

  • Page 50: Accessories

    Installation Projecting manual POSIDRIVE® MDS 5000 Accessories 4.2.1 Installation of bottom brake resistor WARNING! Danger of personal injury and material damage due to electric shock!  Always switch off all power supply voltage before working on the inverter! Note that the discharge time of the DC link capacitors is up to 5 minutes.
  • Page 51 Installation Projecting manual POSIDRIVE® MDS 5000 2. Place the device on the guides: 3. Press the device down on the guides: 4. Attach the device to the studs with the screws and washers:  You have installed the submounting brake resistor. 5.

  • Page 52: Installation Of Emc Shroud Or Brake Module

    Installation Projecting manual POSIDRIVE® MDS 5000 4.2.2 Installation of EMC shroud or brake module WARNING! Danger of personal injury and material damage due to electric shock!  Always switch off all power supply voltage before working on the inverter! Note that the discharge time of the DC link capacitors is up to 5 minutes.
  • Page 53 Installation Projecting manual POSIDRIVE® MDS 5000 3. Press the back of the component onto the wall of the switching cabinet: 4. Attach the component to the mounting plate and inverter with the mounting screw and the washers:  You have now installed the accessory. ID 442273.07...
  • Page 54 Installation Projecting manual POSIDRIVE® MDS 5000 The attachment of brake module BRM 5000 to inverters of size 3 is different to the attachment to inverters of size 0 to 2. For attachment you will need: • A Phillips screwdriver Installation of brake module BRM 5000 on the inverter (size 3) 1.

  • Page 55: Installation Of The Terminal Accessories

    Installation Projecting manual POSIDRIVE® MDS 5000 For size 3, the larger EMC shroud EM6A3 for the shield connection of the motor line is available, see section 7 Accessories. For attachment you will need: • A Phillips screwdriver • The two enclosed screws and washers (combination screws with toothed lock washer, M4x8) Attaching the EMC shroud EM6A3 to an inverter (size 3) 1.
  • Page 56 Installation Projecting manual POSIDRIVE® MDS 5000 Installation of an SEA 5001, REA 5001 or XEA 5001 in an MDS 5000 1. Unlock the snap catch on the inverter cover: 2. Lift up the upper end of the cover from the inverter: 3.
  • Page 57 Installation Projecting manual POSIDRIVE® MDS 5000 4. Insert the accessory part at a slant with the gold contacts in front. The gold contacts must be in front of the black terminal block. 5. Slide the gold contacts into the black connector. 6.

  • Page 58: Installation Of Canopen, Profibus, Ethercat Or Profinet Accessories

    Installation Projecting manual POSIDRIVE® MDS 5000 4.2.4 Installation of CANopen, PROFIBUS, EtherCAT or PROFINET accessories WARNING! Danger of personal injury and material damage due to electric shock!  Always switch off all power supply voltage before working on the inverter! Note that the discharge time of the DC link capacitors is up to 5 minutes.
  • Page 59 Installation Projecting manual POSIDRIVE® MDS 5000 2. Remove the metal plate punch-out with a pair of pliers: 3. Remove the screws from the option board: 4. From below, thread the sub D plug connector of the PCB through the metal plate: 5.
  • Page 60 Installation Projecting manual POSIDRIVE® MDS 5000 6. Guide the option board into the inverter so that the gold contacts slide into the black connector: 7. Secure the metal plate to the inverter with the mounting screws:  You have now installed the accessory. ID 442273.07...
  • Page 61 Installation Projecting manual POSIDRIVE® MDS 5000 You will need the following accessories for the connection of EtherCAT or PROFINET. The accessory part is installed above the inverter's display. • EtherCAT: ECS 5000 • PROFINET: PN 5000 You will require the following for installation: •...
  • Page 62 Installation Projecting manual POSIDRIVE® MDS 5000 2. From below, guide the RJ45 plug connector of the PCB through the metal plate which is included with the accessory: 3. Secure the metal plate on the PCB with the included screw with locking disk: 4.

  • Page 63: Connection

    Connection Projecting manual POSIDRIVE® MDS 5000 Connection Overview of terminals Front and top of the device – 230V/400 V power Housing ground X12 ASP 5001 (option) 24 V power – X200, X201 fieldbus accessory • CAN 5000 • DP 5000 ECS 5000 •...
  • Page 64 Connection Projecting manual POSIDRIVE® MDS 5000 Bottom of the device X4 Encoder X2 Motor temperature sensor, brake X22 DC link BRM 5000: X302 X20 Motor BRM 5000: X301 X21 Braking resistor BRM 5000: X300 Size 3 X12 ASP 5001 (option) 400 V power –...
  • Page 65 Connection Projecting manual POSIDRIVE® MDS 5000 SEA 5001 X100 X101 REA 5001 X100 X101 X120 X140 X141 XEA 5001 X102 X100 X101 X103 A X103 B X120 X120 X103 C ID 442273.07...

  • Page 66: Emc Connection

    Connection Projecting manual POSIDRIVE® MDS 5000 EMC connection Information This chapter contains general information on EMC-suitable installation. These are only recommendations. Depending on the application, the ambient conditions and the legal requirements, measures in addition to this recommendations may be required. •...

  • Page 67: X10: 230 V/400 V Power

    Connection Projecting manual POSIDRIVE® MDS 5000 X10: 230 V/400 V power Terminal description – single-phase power connection Size 0 Designation Function Data — Plastic dummy plug — Input voltage 230 V +20 %/-40 % 50/60 Hz Neutral conductor — Protective ground —...

  • Page 68: Line Fuse

    Connection Projecting manual POSIDRIVE® MDS 5000 5.3.1 Line fuse The device's cables and output are protected by means of line protection. Various protective devices may be used for this purpose: • Full range fuse (class "gG" in accordance with IEC class specification or "time lag" in accordance with VDE) Line circuit breaker ...

  • Page 69: Residual Current Safety Device

    5.3.2 Residual current safety device STOBER devices can be protected with a Residual Current protective Devices (RCD) to detect residual currents. Residual current protective devices prevent electrical accidents, especially ground fault through the body. They are generally distinguished according to their triggering limit and suitability for detecting different types of residual current.

  • Page 70: Housing Ground

    Connection Projecting manual POSIDRIVE® MDS 5000 Installation: DANGER! Electric shock hazard! Stray and residual currents with a DC current component can restrict the functionality of residual current protective devices types A and AC.  Always follow the installation instructions for the protective devices you are using. 5.3.3 Housing ground 5.3.3.1...

  • Page 71: Forming

     Use devices in storage annually or before startup. Perform forming for stored devices. Information STOBER recommends connecting stored devices to the supply voltage according to the wiring shown for one hour every year. Please note that the inverters are designed exclusively for operation in TN networks.
  • Page 72 Connection Projecting manual POSIDRIVE® MDS 5000 If annual forming is not possible, form the stored devices before commissioning according to the wiring and voltage levels shown below. L1 N PE L1 L2 L3 PE Legend L1–L3 = lines 1 to 3 N = neutral conductor PE = protective ground F1 = fuse...

  • Page 73: X11: 24 V Power

    Connection Projecting manual POSIDRIVE® MDS 5000 X11: 24 V power Connection of 24 V to X11 is required for powering the control part. NOTICE Danger of damage to the device due to overload!  If the 24 V power is looped through, a max. of four devices may be powered on one line. Information Remember that, with size 3 devices, the control unit is also powered via the DC link.
  • Page 74 Connection Projecting manual POSIDRIVE® MDS 5000 Example of connection If the 24 V power is looped through, a max. of four devices may only be powered on one line. For conformity with UL, a 4 A fuse must be used on the 24 V incoming line. The fuse must be approved as per UL 248. Size 0, size 1 and size 2 Inverter Size 3...

  • Page 75: X1: Enable And Relay 1

    Connection Projecting manual POSIDRIVE® MDS 5000 X1: Enable and relay 1 Use the enable signal to enable the power pack of the inverter. Starting with V 5.5-C, the function of relay 1 can be adjusted in parameter F10. General specification Maximum cable length 30 m Terminal description...

  • Page 76: X20: Motor

    Connection Projecting manual POSIDRIVE® MDS 5000 Example of connection For a UL-compliant application, the use of a 1 A fuse before relay 1 is mandatory. The fuse must be approved as per UL 248. Inverter Relay 1 Enable X20: Motor Terminal description - size 0, size 1 and size 2 Designation Function...
  • Page 77 Connection Projecting manual POSIDRIVE® MDS 5000 Minimum tightening torque M – screw-type terminals Size Size 1 Size 2 Size 3 Unit [Nm] [lb-in] [Nm] [lb-in] [Nm] [lb-in] Maximum conductor cross-section of power terminals Size Maximum cross-section for conductor with ferrule [mm (10 for rigid conductors) (35 for rigid conductors) Maximum motor cable length...
  • Page 78 Connection Projecting manual POSIDRIVE® MDS 5000 1U1 1U2 1V1 1V2 1W1 1W2 Pin 7 and 8 are bridged at the output derator Example of connection PES: HF shield connection via large-surface connection to PE Inverter W PE ID 442273.07...

  • Page 79: X12: Asp 5001 - Safe Torque Off

    Connection Projecting manual POSIDRIVE® MDS 5000 X12: ASP 5001 – Safe Torque Off Information If you are going to use this safety function, you will need the ASP 5001 option. It is imperative you read the operating instructions ASP 5001 (see section 1.2 Further documentation ) and integrate the safety technology in your safety circuit in accordance with the description given there.

  • Page 80: X2; X300 - X302; X141: Motor Temperature Sensor, Motor Holding Brake

    Connection Projecting manual POSIDRIVE® MDS 5000 Maximum conductor cross-section Connection type Maximum conductor cross-section [mm Rigid Flexible Flexible with cable end, without plastic sleeve Flexible with cable end, with plastic sleeve 2 leads with the same cross-section with double — cable end X2;...
  • Page 81 Connection Projecting manual POSIDRIVE® MDS 5000 You can connect the EnDat cable directly to the REA 5001. You can connect the nine pole resolver cable using the resolver adapter included in the scope of delivery of the REA 5001 (see section 7 Accessories). The signal of the motor temperature sensor is output on the REA 5001 to the interface X141.
  • Page 82 Connection Projecting manual POSIDRIVE® MDS 5000 Connection of a 24 V motor halting brake and the temperature sensor with BRM 5000 You can use the optional braking module BRM 5000 to connect a 24 V motor halting brake to the inverter. Terminal description –...
  • Page 83 Connection Projecting manual POSIDRIVE® MDS 5000 Terminal description – X302 on BRM 5000 Connect terminal X302 to terminal X2 on the inverter. Designation Function 1TP2/1K2- Temperature sensor, connect with pin 4 on X2 1TP1/1K1+ Temperature sensor, connect with pin 3 on X2 1BD2 Control brake, connect with pin 2 on X2 1BD1...
  • Page 84 Connection Projecting manual POSIDRIVE® MDS 5000 Brake connection with BRM 5000 for 24 V DC brake Inverter 1 2 3 4 8 7 6 5 X300 X302 X301 BRM 5000 1 2 3 4 brake PTC Indirect brake control Inverter 1 2 3 4 brake ID 442273.07...
  • Page 85 Connection Projecting manual POSIDRIVE® MDS 5000 Terminal description – X141 Function Description 1TP1/1K1+ Thermal motor protection signal, comes from X140 pin 7 1TP2/1K2- Thermal motor protection signal, comes from X140 pin 14 Maximum conductor cross-section Connection type Maximum conductor cross-section [mm Rigid Flexible Flexible with cable end, without plastic sleeve...

  • Page 86: X21: Braking Resistor

    Connection Projecting manual POSIDRIVE® MDS 5000 X21: Braking resistor An external braking resistor may be necessary during generating operation. For the technical data on the braking resistors, see chapter 3 Technical data. The braking resistor is connected to terminal X20 on size 3 versions (chapter 5.6 X20: Motor).

  • Page 87: X22: Dc Link Coupling

    Connection Projecting manual POSIDRIVE® MDS 5000 5.10 X22: DC link coupling Information Remember that the DC link coupling described here can only be used with the device families MDS 5000, SDS 5000 and FDS 5000. When you have axes in your system which operate in combination and are continuously regenerative and motor-driven, the DC link coupling may offer advantages.
  • Page 88 Connection Projecting manual POSIDRIVE® MDS 5000 Terminal description X22 – size 0, size 1 and size 2 Designation Function Size 0 Size 1 Size 2 Reference potential for DC link + Potential of DC link Size 3: For connection to terminal X20, see 5.6 X20: Motor Minimum tightening torque M –...
  • Page 89 Connection Projecting manual POSIDRIVE® MDS 5000 Principal circuit diagram The following circuit diagram shows the principal circuit diagram of the DC link coupling. The inverters can be linked together in up to three groups. The table on the next page shows the possible combinations. The combination determines the types of line fuses and the DC link fuse.
  • Page 90 Connection Projecting manual POSIDRIVE® MDS 5000 Combinations The following table shows the possible combinations for the DC link connection. There are a total of 15 combinations available. Example: Combination no. 7: With combination no. 7, you can combine an inverter of size 1 in group 1 with two devices of size 0 in group 2.
  • Page 91 Connection Projecting manual POSIDRIVE® MDS 5000 Instead of delaying the process by the restart time, you can determine the restart time by evaluating the E14 parameter. The parameter in all devices connected to the network must show that the load relay is open before the supply voltage may be switched on again.

  • Page 92: X100 - X103: Analog And Binary Signals

    Connection Projecting manual POSIDRIVE® MDS 5000 5.11 X100 - X103: Analog and binary signals Below are the prerequisites for connecting analog and binary signals: • SEA 5001 • REA 5001 • XEA 5001 WARNING! Danger of faulty machine behavior due to EMC faults! ...
  • Page 93 Connection Projecting manual POSIDRIVE® MDS 5000 Terminal description Designation Function Data + input of analog input AE1  AE1+ Reference: Pin 3 resolution: = ± 10 V • SEA 5001: 10 bit + sign = 40 kΩ REA 5001 and XEA 5001:  •...
  • Page 94 Connection Projecting manual POSIDRIVE® MDS 5000 Terminal description X101 – SEA 5001, REA 5001, XEA 5001 General specification Maximum cable length 30 m, shielded Terminal description Designation Function Data GND 18 V Reference ground for pin 19 — DGND Reference ground for pins 11 to —...
  • Page 95 Connection Projecting manual POSIDRIVE® MDS 5000 TTL/HTL switchover REA 5001 Switch TTL/HTL conversion The identification of the switches and the assignment of the switch positions to the function (HTL/TTL) are shown on the PCB cover of the REA 5001. REA 5001 Terminal description X102 –...
  • Page 96 Connection Projecting manual POSIDRIVE® MDS 5000 Maximum conductor cross-section Connection type Maximum conductor cross-section [mm Rigid Flexible Flexible with cable end, without plastic sleeve Flexible with cable end, with plastic sleeve 2 leads with the same cross-section with double — cable end Terminal description X103 A –...
  • Page 97 Connection Projecting manual POSIDRIVE® MDS 5000 Terminal description X103 B – XEA 5001 General specification Maximum cable length 30 m, shielded Terminal description Designation Function Data Binary output = 50 mA 2max BA10 Reference: Pin 10 of terminal X101 High level: 12 – 30 V Binary input Low level: 0 –...
  • Page 98 Connection Projecting manual POSIDRIVE® MDS 5000 Maximum conductor cross-section Connection type Maximum conductor cross-section [mm Rigid Flexible Flexible with cable end, without plastic sleeve Flexible with cable end, with plastic sleeve 0,75 2 leads with the same cross-section with double —...

  • Page 99: Encoder

    Connection Projecting manual POSIDRIVE® MDS 5000 5.12 Encoder Information Remember that the encoder interfaces can usually evaluate or simulate several systems (e.g., EnDat and incremental encoder). In the parameters enter the particular system that you are connecting to an interface. Please consult the inverter operating manual in this case. 5.12.1 NOTICE Danger of encoder destruction!
  • Page 100 5 V  Pin 12 (sense) not used (unregulated) 5 V  Encoder sense line connected to pin STOBER synchronous servo motors (controlled at the encoder) 12 (sense) EnDat 2.1/2.2 (standard) 5 V Pin 12 (sense) bridged with pin 4...
  • Page 101 Connection Projecting manual POSIDRIVE® MDS 5000 Terminal description X4 – EnDat and SSI encoders Designation Function — — Socket Reference for encoder power on pin 4 — — Encoder power DATA+ Differential input for DATA — — — — CLK+ Differential input for CLOCK —...
  • Page 102 Connection Projecting manual POSIDRIVE® MDS 5000 Terminal description X4 for TTL encoder Designation Function, data — — Socket Reference for encoder supply to pin 4 — — Encoder supply Differential input for B channel — — Differential input for N channel Differential input for A channel —...

  • Page 103: X120

    Connection Projecting manual POSIDRIVE® MDS 5000 5.12.2 X120 Prerequisite for using interface X120: • REA 5001 or • XEA 5001 Information Interface X120 is a double interface on option board XEA 5001. The double interface makes it possible to distribute encoder signals to other inverters without a great amount of wiring work. This is why the two sub D connections have the same allocation.
  • Page 104 Connection Projecting manual POSIDRIVE® MDS 5000 Encoder supply Encoder supply Bridge Pin 8 (U Pin 1 (GND-Enc) to pin 9 (GND) External Pin 1 (GND-Enc) to GND of external supply Terminal description X120 for SSI encoder Designation Function GND-ENC Reference potential for pin 4 to pin 7 Connector —...
  • Page 105 Connection Projecting manual POSIDRIVE® MDS 5000 Terminal description of X120 for stepper motor signals Designation Function GND-ENC Reference potential for pin 2 to pin 7 Connector — — — — Imp- Inverse differential input/output for pulses Imp+ Differential input/output for pulses Direction+ Differential input/output for the direction Direction-...

  • Page 106: X140

    5 V  Pin 12 (sense) not used (unregulated) 5 V  Encoder sense line connected to pin STOBER servo motors EnDat 2.1 (controlled at cable end) 12 (sense) 5 V Pin 12 (sense) bridged with pin 4 TTL (for customer-specific solutions)
  • Page 107 Connection Projecting manual POSIDRIVE® MDS 5000 Information Note that the resolver interface at X140 is also used if a SDS 4000 is replaced where a motor with resolver at X40 was operated. In this case, you can continue to use the previously used encoder cable. The connection of the motor temperature sensor is carried in this cable.
  • Page 108 Connection Projecting manual POSIDRIVE® MDS 5000 Terminal description of resolver adapter (REA 5001) Designation Function — — — Socket Connector 1TP1/K1 Motor temperature sensor connection, if carried by the encoder cable; output at pin 1 of X141. Sin- Sin input (inverse) Cos- Cos input (inverse) Reference to ErregungResolv...

  • Page 109: Be Encoder And Ba Encoder Simulation

    Connection Projecting manual POSIDRIVE® MDS 5000 Terminal description X140 EnDat (REA 5001) Designation Function Sin+ Sin input Socket Reference for encoder supply to pin 4 Cos+ Cos input Encoder supply DATA+ Differential input for DATA — — 1TP1/K1 Connection motor temperature sensor is output to X141, pin 1 if carried by the encoder cable CLK+ Differential input for C:PCL...
  • Page 110 Connection Projecting manual POSIDRIVE® MDS 5000 Evaluation – incremental and stepper motor signals High level 12 – 30 V 2 – 6 V Low level 0 – 8 V 0 – 0.8 V 30 V 1max 16 mA 13 mA 1max 100 kHz Simulation –...
  • Page 111 Connection Projecting manual POSIDRIVE® MDS 5000 Terminal description X101 incremental encoder and stepper motor signals Designation Function Data GND 18 V Reference ground for pin 19 — DGND Reference ground for pins 11 to 18 — — — — Evaluation: Incremental encoder: N Stepper motor signals: –...

  • Page 112: Fieldbus

    Connection Projecting manual POSIDRIVE® MDS 5000 5.13 Fieldbus 5.13.1 X200: CANopen Prerequisite for the CANopen link: • CAN 5000 Information Please see the supplementary documentation of CANopen (see section 1.2 Further documentation)! Terminal description X200 Designation Function — — Plug CAN-low CAN-low line Signal Ground...

  • Page 113: X200: Profibus

    Connection Projecting manual POSIDRIVE® MDS 5000 5.13.2 X200: PROFIBUS Prerequisite for the PROFIBUS link: • DP 5000 Information Please see the supplementary documentation of PROFIBUS DP (see section 1.2 Further documentation)! Terminal description X200 Designation Function — — Socket — —...

  • Page 114: X200, X201: Ethercat

    — — — — Cable specification STOBER provides ready-made cables for the EtherCAT connection. These cables must be used to ensure proper functionality. It is also possible to use cables with the following specification: Plug wiring Patch or crossover Quality...

  • Page 115: X200, X201: Profinet

    Connection Projecting manual POSIDRIVE® MDS 5000 5.13.4 X200, X201: PROFINET Requirement for the die PROFINET connection: • PN 5000 Information Observe the PROFINET operating manual (see section 1.2 Further documentation)! X200 and X201 terminal description The terminal configuration is determined by T 568-B. Designation Function TxData +...

  • Page 116: X3: Pc, Uss

    Used internally. Do not activate! — Specifications of the cables STOBER offers fabricated cables for the connection to the PC.Correct function is not guaranteed unless these cables are used. Read and comply with chapter 7 Accessories. Inverter FDS cable G3 ID.

  • Page 117: Cables

    5.15 Cables Information To ensure proper functionality of the drive we recommend using cables from STOBER that are coordinated with the system. In case of use of unsuitable connection cables, we reserve the right to reject claims under the warranty.
  • Page 118 Connection Projecting manual POSIDRIVE® MDS 5000 Power cable – connector size con.23 Bracket flange socket – Signal Motor- motor internal wire colors 1BD1 1BD2 1TP1/1K1 BK/BN 1TP2/1K2 WH/WH GNYE Housing Shield Power cable – connector sizes con.40, con.58 Bracket flange socket – Signal Motor- motor...

  • Page 119: Encoder Cables

    Encoder EnDat and SSI Digital absolute encoder EnDat 2.1 and EnDat 2.2 of series ECI, EQI, ECN or EQN can be combined with STOBER motors of series ED/EK and EZ. SSI encoders can also be connected to STOBER asynchronous motors.
  • Page 120 Connection Projecting manual POSIDRIVE® MDS 5000 Encoder cable – plug connector con.17 The voltage supply is buffered for the inductive EnDat 2.2 encoders "EBI 1135" and "EBI 135" with multiturn function. In this case, pin 2 and pin 3 are assigned to the backup battery U .
  • Page 121 Connection Projecting manual POSIDRIVE® MDS 5000 Encoder cable – plug connector con.23 Cable with plug connector con.23 in combination with EnDat 2.1 and EnDat 2.2 encoders can be connected to synchronous servo motors ED/EK; connect these with asynchronous motors in combination with SSI encoders.

  • Page 122: Encoder Endat Sin/Cos

    Projecting manual POSIDRIVE® MDS 5000 5.15.2.2 Encoder EnDat Sin/Cos Absolute encoder EnDat 2.1 Sin/Cos of series ECI, EQI, ECN or EQN can be combined with STOBER motors of series ED/EK and EZ. The suitable encoder cables are described below. Encoder cable – plug connector con.15 Cable with plug connector con.15 in combination with EnDat 2.1 Sin/Cos encoders can be connected to EZ...
  • Page 123 Connection Projecting manual POSIDRIVE® MDS 5000 Encoder cable – plug connector con.17 Cable with plug connector con.17 in combination with EnDat 2.1 Sin/Cos encoders can be connected to EZ motors. Motor Signal Wire colors Sub-D connector (X140) Angle flange socket Motor- Encoder internal...
  • Page 124 Connection Projecting manual POSIDRIVE® MDS 5000 Encoder cable – plug connector con.23 Cable with plug connector con.23 in combination with EnDat 2.1 Sin/Cos encoders can be connected to ED/ EK motors. Motor Signal Wire colors Sub-D connector (X140) Angle flange socket Motor- Encoder internal...

  • Page 125: Encoder Htl

    Connection Projecting manual POSIDRIVE® MDS 5000 5.15.2.3 Encoder HTL HTL incremental encoders can be combined with STOBER motors of series ED/EK or EZ. The suitable encoder cable is described below. Encoder cable – plug connector con.23 Motor Signal Wire colors...

  • Page 126: Resolver

    Projecting manual POSIDRIVE® MDS 5000 5.15.2.4 Resolver Resolvers can be combined with STOBER motors of series ED/EK or EZ. The suitable resolver cables are described below. Encoder cable – plug connector con.15 Cable with plug connector con.15 in combination with resolvers can be connected to EZ motors.

  • Page 127: Projecting Manual PosidriveĀ® Mds

    Connection Projecting manual POSIDRIVE® MDS 5000 Encoder cable – plug connector con.17 Cable with plug connector con.17 in combination with resolvers can be connected to EZ motors. Motor Signal Wire colors Sub-D connector at terminal X140 Angle flange socket Motor- Encoder internal S3 Cos+...
  • Page 128 Connection Projecting manual POSIDRIVE® MDS 5000 Encoder cable – plug connector con.23 Cable with plug connector con.23 in combination with resolvers can only be connected to synchronous servo motors ED/EK. Motor Signal Wire colors Sub-D connector (X140) Angle flange socket Motor- Encoder internal...

  • Page 129: Examples Of Connections

    Examples of connections Projecting manual POSIDRIVE® MDS 5000 Examples of connections no fault enable binary input binary output L1 L2 L3 PE L+ M STÖBER ANTRIEBSTECHNIK U V W PE RB RB 3 PE X302 X300 X301 BRM 5000 direct U V W PE brake control circuit protection...
  • Page 130 Examples of connections Projecting manual POSIDRIVE® MDS 5000 no fault enable binary input binary output L1 L2 L3 PE L+ M STÖBER ANTRIEBSTECHNIK U V W PE RB RB 3 PE U V W PE indirect brake control circuit protection tripping characteristics C ID 442273.07...

  • Page 131: Accessories

    Accessories Projecting manual POSIDRIVE® MDS 5000 Accessories Inverter HW status of the inverter SEA 5001 REA 5001 XEA 5001 HW status 11 or higher for the MDS 5000A 200 or higher accessories MDS 5000 up to 199 I/O terminal module standard SEA 5001 ID no.
  • Page 132 Accessories Projecting manual POSIDRIVE® MDS 5000 I/O terminal module resolver REA 5001 ID no. 49854 Terminals: • 2 analog inputs • 2 analog outputs • 5 binary inputs • 2 binary outputs Encoder: • Resolver • EnDat 2.1 Sin/Cos encoder •...
  • Page 133 Accessories Projecting manual POSIDRIVE® MDS 5000 EMC shroud EM6A3 ID no. 135120 EMC shroud for size 3. Accessory part for shield connection of the motor line. Attachable on the basic housing. Including shield connection terminal for power cable cross-sections of 6 to 25 mm². If necessary you can also connect the cable shield of the braking resistor and DC link connection on the shroud.
  • Page 134 Accessories Projecting manual POSIDRIVE® MDS 5000 For buffering the power supply when using the inductive Multiturn EnDat 2.2 absolute encoder EBI1135 when the 24 vdc power supply is switched off at the inverter. A battery is included. Replaceable battery AES ID no.
  • Page 135 Accessories Projecting manual POSIDRIVE® MDS 5000 Inverter HW status of the inverter CAN 5000 DP 5000 ECS 5000 PN 5000 MDS 5000A 200 or higher MDS 5000 up to 199 Fieldbus module CANopen DS-301 CAN 5000 ID no. 44574 Accessory part for connecting CAN bus. Fieldbus module PROFIBUS DP-V1 DP 5000 ID no.
  • Page 136 Accessories Projecting manual POSIDRIVE® MDS 5000 EtherCAT cable EtherNet patch cable, CAT5e, yellow. The following versions are available: ID no. 49313: approx. 0.2 m. ID no. 49314: approx. 0.35 m. Fieldbus module PROFINET PN 5000 ID no. 53893 Accessory part for connecting PROFINET. ASP 5001 –...
  • Page 137 Accessories Projecting manual POSIDRIVE® MDS 5000 USB adapter on RS232 ID no. 45616 Control box Operating device for parameterization and configuration of the inverter. The connection cable with a length of 1.5 is included in the scope of delivery. The following versions are available: ID no.
  • Page 138 Notes...
  • Page 139 E-Mail: mail@stober.co.uk eMail: info@stoeber.it www.stober.co.uk www.stoeber.it China Japan Singapore STOBER CHINA STOBER Japan STOBER Singapore Pte. Ltd. German Centre Beijing P.O. Box 113-002, 6 chome 50 Tagore Lane Unit 2010, Landmark Tower 2, 15-8, Hon-komagome #05-06B 8 North Dongsanhuan Road Bunkyo-ku...
  • Page 140 STÖBER ANTRIEBSTECHNIK GmbH & Co. KG Kieselbronner Str. 12 75177 PFORZHEIM GERMANY Tel. +49 7231 582-0 Fax. +49 7231 582-1000 E-Mail: mail@stoeber.de 24/h service hotline +49 180 5 786 323 www.stober.com Technische Änderungen vorbehalten Errors and changes excepted ID 442273.07 03/2015 442273.07...

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