Genie S-105 Operator's Manual
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Genie S-105 Operator's Manual

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See also: Service & Repair Manual , Service Manual
from S10016D-1382
from S10516D-1356
from S12016D-1399
from S12516D-1334
CE
with
Maintenance
Information
Original Instructions
Sixth Edition
Second Printing
Part No. 1261388

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Summary of Contents for Genie S-105

  • Page 1 from S10016D-1382 from S10516D-1356 from S12016D-1399 from S12516D-1334 with Maintenance Information Original Instructions Sixth Edition Second Printing Part No. 1261388...

  • Page 2: Table Of Contents

    Specifications............63 Copyright © 2000 by Terex Corporation Sixth Edition: Second Printing, September 2015 Genie is a registered trademark of Terex South Dakota, Inc. in the U.S.A. and many other countries. Complies with EC Directive 2006/42/EC See EC Declaration of Conformity S-100 •...

  • Page 3: Introduction

    You read, understand and obey employer's safety rules and worksite regulations. You read, understand and obey all applicable governmental regulations. You are properly trained to safely operate the machine. Part No. 1261388 S-100 • S-105 • S-120 • S-125...
  • Page 4 Orange in death or serious injury. Indicates a hazardous situation which, if not avoided, could result Yellow in minor or moderate injury. Indicates a property damage message. Blue S-100 • S-105 • S-120 • S-125 Part No. 1261388...

  • Page 5: Symbol And Hazard Pictorials Definitions

    Recovery procedure if tilt alarm sounds while elevated. Tip-over Hazard Platform downhill: Platform uphill: Tip-over Hazard No Step 1. Retract boom. 1. Lower boom. 2. Lower boom. 2. Retract boom. Part No. 1261388 S-100 • S-105 • S-120 • S-125...
  • Page 6 Explosion / Burn Keep all open aids on machines Hazard flames and equipped with sparks away. glow plugs. Replace extension cylinder cover Replace tires with same tire. before operating machine. S-100 • S-105 • S-120 • S-125 Part No. 1261388...

  • Page 7: General Safety

    Sixth Edition • Second Printing Operator's Manual General Safety Part No. 1261388 S-100 • S-105 • S-120 • S-125...
  • Page 8 Operator's Manual Sixth Edition • Second Printing General Safety S-100 • S-105 • S-120 • S-125 Part No. 1261388...
  • Page 9 Sixth Edition • Second Printing Operator's Manual General Safety Part No. 1261388 S-100 • S-105 • S-120 • S-125...

  • Page 10: Personal Safety

    All PFPE must comply with applicable governmental regulations, and must be inspected and used in accordance with the PFPE manufacturer’s instructions. S-100 • S-105 • S-120 • S-125 Part No. 1261388...

  • Page 11: Work Area Safety

    227 kg 750KV to 1000KV 13.7 m S-120 340 kg S-125 227 kg Allow for platform movement, electrical line sway Maximum occupants or sag and beware of strong or gusty winds. Part No. 1261388 S-100 • S-105 • S-120 • S-125...
  • Page 12 12.5 m/s. If wind speeds exceed 12.5 m/s is on a severe slope. when the boom is raised, lower the boom and do not continue to operate the machine. S-100 • S-105 • S-120 • S-125 Part No. 1261388...
  • Page 13 Do not replace items critical to machine stability with items of different weight or specification. Do not use the machine as a crane. Part No. 1261388 S-100 • S-105 • S-120 • S-125...
  • Page 14 All personnel must be removed from the platform before attempting to free the platform using the ground controls. S-100 • S-105 • S-120 • S-125 Part No. 1261388...
  • Page 15 Do not enter or exit the platform unless the functions. machine is in the stowed position and the platform is at ground level. Part No. 1261388 S-100 • S-105 • S-120 • S-125...
  • Page 16 Do not operate the machine in hazardous locations or locations where potentially flammable or explosive gases or particles may be present. Do not spray ether into engines equipped with glow plugs. S-100 • S-105 • S-120 • S-125 Part No. 1261388...
  • Page 17 Do not use the machine as a ground for welding. entire cycle. Do not contact the battery terminals or the cable clamps with tools that may cause sparks. Electrocution/Burn Hazards Avoid contact with electrical terminals. Part No. 1261388 S-100 • S-105 • S-120 • S-125...
  • Page 18 S-100 • S-105 • S-120 • S-125 Part No. 1261388...
  • Page 19 The welder power supply the turntable and platform. weighs 34 kg. Do not operate the welder unless a fire extinguisher is immediately available for instant use, per OSHA regulation 1926.352(d). Part No. 1261388 S-100 • S-105 • S-120 • S-125...
  • Page 20 Do not cause a horizontal force or side load to the machine by raising or lowering a fixed or overhanging load. Electrocution Hazard: Keep pipes away from all energized electrical conductors. S-100 • S-105 • S-120 • S-125 Part No. 1261388...
  • Page 21 4 Turn the key switch to the off position and remove the key to secure from unauthorized use. 5 Chock the wheels. Part No. 1261388 S-100 • S-105 • S-120 • S-125...

  • Page 22: Legend

    3 Ground controls 10 Manual storage container 4 Boom 11 Foot switch 5 Platform controls 12 Overhead protection (optional) 6 Platform 13 Lower protection (optional) 7 Jib boom (S-105 and S-125) S-100 • S-105 • S-120 • S-125 Part No. 1261388...

  • Page 23: Controls

    5 LCD screen control buttons 15 Alarm 6 Gasoline/LPG select button 16 Platform level up/down buttons 7 LCD readout screen 17 S-105 and S-125 models: Jib boom up/down 8 Diesel models: Glow plug button buttons Gasoline/LPG models: Choke button 18 Platform rotate left/right buttons...
  • Page 24 Turn the key switch to the platform run on gasoline. position and the platform controls will operate. S-100 • S-105 • S-120 • S-125 Part No. 1261388...
  • Page 25 17 S-105 and S-125 models: Jib boom up/down buttons Push the jib boom up button and the jib boom will raise. Push the jib boom down button and the jib boom will lower. Part No. 1261388 S-100 • S-105 • S-120 • S-125...
  • Page 26 6 Raise boom indicator light 14 Fault indicator light 7 Horn button 15 Low fuel indicator light 8 Generator button with 16 Check engine indicator light indicator light (option) S-100 • S-105 • S-120 • S-125 Part No. 1261388...
  • Page 27 20 Platform overload indicator 29 S-105 and S-125 models only: retract function light Jib boom up/down toggle 24 Axle extend button with 21 Steer mode select buttons switch indicator light with indicator lights Part No. 1261388 S-100 • S-105 • S-120 • S-125...
  • Page 28 5 Retract boom indicator light To continue lowering, retract boom until the indicator light goes out. S-100 • S-105 • S-120 • S-125 Part No. 1261388...
  • Page 29 Flashing light indicates the platform is overloaded. The engine will stop and no functions will operate. Remove the weight from the platform until the light goes off and then restart the engine. Part No. 1261388 S-100 • S-105 • S-120 • S-125...
  • Page 30 Move the control handle to the right. down and the boom will extend. 29 S-105 and S-125 models: Jib boom up/down 24 Axle extend button with indicator light toggle switch Push the axle extend button to extend the Move the jib boom axles.

  • Page 31: Inspections

    Scheduled maintenance inspections shall be performed by qualified service technicians, according to the manufacturer's specifications and the requirements listed in the responsibilities manual. Part No. 1261388 S-100 • S-105 • S-120 • S-125...
  • Page 32 Be sure the secondary extend cylinder cover is Drive and turntable motors and drive hubs properly installed. After you complete your inspection, be sure that all compartment covers are in place and latched. S-100 • S-105 • S-120 • S-125 Part No. 1261388...
  • Page 33 The beacon (if equipped) should flash. Note: In cold climates, the LCD readout screen will need to warm up before the display appears. 4 Start the engine (see Operating Instructions section). Part No. 1261388 S-100 • S-105 • S-120 • S-125...
  • Page 34 The indicator light will flash while the axles are moving and stay on when the axles are fully extended. Note: The extend axle function will only work while the machine is moving. S-100 • S-105 • S-120 • S-125 Part No. 1261388...
  • Page 35 Result: The LCD screen should display the lowering. angle in degrees. 24 Push one of the LCD screen buttons until PLATFORM LEVEL SENSOR DEGREES appears. Result: The LCD screen should display the angle in degrees. Part No. 1261388 S-100 • S-105 • S-120 • S-125...
  • Page 36 29 Extend the boom and observe the LCD screen. controls. Result: The LCD screen should display: at 0 > 0 > 75 = 100 > 100 30 Retract the boom. S-100 • S-105 • S-120 • S-125 Part No. 1261388...
  • Page 37 Result: The circle-end wheels should turn in the direction that the yellow triangles point on the drive chassis. 49 Push the steer mode select button for crab steer. 50 Press down the foot switch. Part No. 1261388 S-100 • S-105 • S-120 • S-125...
  • Page 38 The circle-end wheels should turn in the direction that the yellow triangles point on the drive chassis. S-100 • S-105 • S-120 • S-125 Part No. 1261388...
  • Page 39 Result: The maximum achievable drive speed with the boom fully extended should not exceed 18 cm per second. Note: The machine will travel 12.2 meters in 70 seconds. Part No. 1261388 S-100 • S-105 • S-120 • S-125...
  • Page 40 Result: The machine should drive. in the opposite direction. 87 Return to level ground and stow the boom. Result: The machine should drive. 78 Return to level ground and stow the boom. S-100 • S-105 • S-120 • S-125 Part No. 1261388...
  • Page 41 93 Move the drive control handle off center and activate a boom function toggle switch. Result: No boom functions should operate. The machine will move in the direction indicated on the control panel. Part No. 1261388 S-100 • S-105 • S-120 • S-125...

  • Page 42: Workplace Inspection

    It is the operator's responsibility to read and remember the workplace hazards, then watch for and avoid them while moving, setting up and operating the machine. S-100 • S-105 • S-120 • S-125 Part No. 1261388...
  • Page 43 Label - No Step S-100/S-120 72119 Label - Range of Motion, 82548 Label - Crushing Hazard, Platform S-120 and S-125 82577 Label - Platform Overload Patch This inspection continues on the next page. Part No. 1261388 S-100 • S-105 • S-120 • S-125...
  • Page 44 61227 237886 T110549CS 82548 133067 114249 146418 146418 114252 or 146419 or 146419 114249 82472 114112 44981 or 146420 or 146420 28174 or 146421 or 146421 82671 or 28235 T114286 S-100 • S-105 • S-120 • S-125 Part No. 1261388...
  • Page 45 114251 Label - Explosion Hazard 114252 Label - Tip-Over Hazard, Limit Switch 114473 Label - Tip-Over Hazard, Tilt Alarm 133067 Label - Electrocution Hazard 133205 Label - Electrocution Hazard, Battery Part No. 1261388 S-100 • S-105 • S-120 • S-125...
  • Page 46 61227 237886 T110549CS 82548 133067 114249 146418 146418 114252 or 146419 or 146419 114249 82472 114112 44981 or 146420 or 146420 28174 or 146421 or 146421 82671 or 28235 T114286 S-100 • S-105 • S-120 • S-125 Part No. 1261388...

  • Page 47: Operating Instructions

    4 Inspect the workplace. That means every new operator should perform 5 Only use the machine as it was intended. a pre-operation inspection, function tests, and a workplace inspection before using the machine. Part No. 1261388 S-100 • S-105 • S-120 • S-125...

  • Page 48: Emergency Stop

    In extreme cold conditions, 0°F / -18°C and below, machines should be equipped with optional cold start kits. Attempting to start the engine when temperatures are below 0°F / -18°C may require the use of a booster battery. S-100 • S-105 • S-120 • S-125 Part No. 1261388...
  • Page 49 2 Slowly move the appropriate function control handle or toggle switch or press the appropriate Machine travel speed is restricted when the boom button according to the markings on the control is raised or extended. panel. Part No. 1261388 S-100 • S-105 • S-120 • S-125...
  • Page 50 See Transport and Lifting Instructions section. straight piece of wood, at least 1 m long tape measure S-100 • S-105 • S-120 • S-125 Part No. 1261388...
  • Page 51 Turtle symbol: low idle toggle switch will only work in · Rabbit symbol: high idle the direction that will level the platform. Level the platform until the indicator light is off. Part No. 1261388 S-100 • S-105 • S-120 • S-125...
  • Page 52 Plug power tools into the power to platform GFCI Retract the boom. outlet. Lower the boom. To turn off the generator, push the generator button. The indicator light will turn off. S-100 • S-105 • S-120 • S-125 Part No. 1261388...
  • Page 53 LCD will display REGEN FORCED and WARNING use. HIGH EXHAUST SYSTEM TEMP when the 5 Chock the wheels. regeneration mode is runnung. No service required. Part No. 1261388 S-100 • S-105 • S-120 • S-125...
  • Page 54 Propel Valve — High Current Only Platform Rotate Direction Switch Brake Valve Platform Overload Switches Motor Coil Valve Multi Function Valve Platform Level Valve Safety Switch P3 Platform Rotate Valve Safety Switch P6R1 S-100 • S-105 • S-120 • S-125 Part No. 1261388...
  • Page 55 3 Secure each U-bolt with 2 washers and 2 nuts. a strap e pipe cradle weldment b U-bolts middle platform c pipe cradle mount railing d upper platform g flat washers railing -inch nylock nuts Part No. 1261388 S-100 • S-105 • S-120 • S-125...
  • Page 56 5 Gently push and pull on the load to make sure Pipe Cradle Assembly Weight 9.5 kg the pipe cradles and load are secure. 6 Keep the load secured when the machine is moving. S-100 • S-105 • S-120 • S-125 Part No. 1261388...
  • Page 57 8 Place the tube between the panel cradle and the platform floor. Insert the U-bolt through the floor, around the tube and into the panel cradle base. 9 Repeat above for the second set of parts. Part No. 1261388 S-100 • S-105 • S-120 • S-125...
  • Page 58 3 Center the load on the platform. rubber slots bumper 1 4 Secure the load to the platform using the strap. Tighten the strap. panel decal cradle base hook piece padding clamp hook S-100 • S-105 • S-120 • S-125 Part No. 1261388...

  • Page 59: Transport And Lifting Instructions

    Chock the wheels to Disengage prevent the machine Genie customers needing to containerize any from rolling. lift or Genie product should source a qualified freight forwarder with expertise in preparing, Release the wheel loading and securing construction and lifting brakes by turning over equipment for international shipment.
  • Page 60 Inspect the entire machine for loose or unsecured items. Truck bed Securing the Chassis Securing the Platform - S-105 and S-125 Use chains of ample load capacity. Lower the jib to the stowed position. Use a minimum of 5 chains.
  • Page 61 S-105 2.02 m 1.51 m S-120 2.0 m 1.34 m S-125 1.93 m 1.55 m Turntable lifting points (2) Y Axis Chassis lifting points (2) - behind tires X Axis Part No. 1261388 S-100 • S-105 • S-120 • S-125...

  • Page 62: Maintenance

    Oil type - cold conditions 5W-30 Indicates that new parts will be required to perform this procedure. Indicates that a cold engine is required before performing this procedure. S-100 • S-105 • S-120 • S-125 Part No. 1261388...
  • Page 63 5 cm of the sight gauge. Deutz TD2011L04i Engine Hydraulic oil specifications Fuel Type Low Sulfur Diesel (LSD) Deutz TD2.9L Engine Hydraulic oil type Chevron Rando equivalent Fuel Type Ultra Low Sulfur Diesel (LSD) Part No. 1261388 S-100 • S-105 • S-120 • S-125...
  • Page 64 Machines that have been out of service for more than three months must receive the quarterly inspection before they are put back into service. S-100 • S-105 • S-120 • S-125 Part No. 1261388...

  • Page 65: Specifications

    It should be used only with System voltage adequate safety factors. Tire size, foam-filled tires 385/65 D22.5 16 ply Continuous improvement of our products is a Genie policy. Product specifications are subject to change without notice or obligation. Part No. 1261388 S-100 • S-105 • S-120 • S-125...

  • Page 66: S-100 • S-105 • S-120 • S-125 Part No

    It should be used only with (drive functions) adequate safety factors. System voltage Tire size, foam-filled tires 385/65 D22.5 16 ply Continuous improvement of our products is a Genie policy. Product specifications are subject to change without notice or obligation. S-100 • S-105 • S-120 • S-125 Part No. 1261388...
  • Page 67 It should be used only with System voltage adequate safety factors. Tire size, foam-filled tires 445/65 D22.5 18 ply Continuous improvement of our products is a Genie policy. Product specifications are subject to change without notice or obligation. Part No. 1261388 S-100 • S-105 • S-120 • S-125...
  • Page 68 It should be used only with System voltage adequate safety factors. Tire size, foam-filled tires 445/65 D22.5 18 ply Continuous improvement of our products is a Genie policy. Product specifications are subject to change without notice or obligation. S-100 • S-105 • S-120 • S-125 Part No. 1261388...
  • Page 69 Sixth Edition • Second Printing Operator's Manual Specifications Airborne noise emissions Sound pressure level at ground workstation 83 dBA Sound pressure level at platform workstation 71 dBA Guaranteed sound power level 105 dBA Part No. 1261388 S-100 • S-105 • S-120 • S-125...
  • Page 70 Operator's Manual Sixth Edition • Second Printing Specifications S-100 Range of Motion Chart S-105 Range of Motion Chart S-120 Range of Motion Chart S-125 Range of Motion Chart S-100 • S-105 • S-120 • S-125 Part No. 1261388...
  • Page 71 www.genielift.com...

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