Genie S-100HD Operator's Manual
  1. Manuals
  2. Brands
  3. Genie Manuals
  4. Boom Lifts
  5. S-100HD
  6. Operator's manual
Genie S-100HD Operator's Manual

Genie S-100HD Operator's Manual

Hide thumbs Also See for S-100HD:
Table of Contents

Advertisement

Quick Links

Download this manual See also: Maintenance Manual, Quick Reference Manual
Operator's Manual
S-100HD
S-120HD
from S100HD15D-212
from S120HD15D-208
CE
with
Maintenance
Information
Original Instructions
Second Edition
First Printing
Part No. 1261387

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the S-100HD and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Genie S-100HD

Summary of Contents for Genie S-100HD

  • Page 1 Operator's Manual S-100HD from S100HD15D-212 S-120HD from S120HD15D-208 with Maintenance Information Original Instructions Second Edition First Printing Part No. 1261387...

  • Page 2: Table Of Contents

      Copyright © 2014 by Terex Corporation Second Edition: First Printing, October 2014 Genie is a registered trademark of Terex South Dakota, Inc. in the U.S.A. and many other countries. Complies with EC Directive 2006/42/EC See EC Declaration of Conformity S-100HD •...

  • Page 3: Introduction

    You read, understand and obey employer’s safety rules and worksite regulations. You read, understand and obey all applicable governmental regulations. You are properly trained to safely operate the machine. Part No. 1261387 S-100HD • S-120HD...
  • Page 4 WARNING which, if not avoided, could result in death or serious injury. Indicates a hazardous situation CAUTION which, if not avoided, could result in minor or moderate injury. Indicates a property damage NOTICE message. S-100HD • S-120HD Part No. 1261387...

  • Page 5: Symbol And Hazard Pictorials Definitions

    Recovery procedure if tilt alarm sounds while elevated. Tip-over hazard Platform downhill: Platform uphill: Tip-over hazard Fall hazard 1 Retract boom. 1 Lower boom. 2 Lower boom. 2 Retract boom. Part No. 1261387 S-100HD • S-120HD...
  • Page 6 Explosion hazard Do not use ether or Explosion / Burn Keep open flames Read the service other high energy hazard away. manual starting aids on machines equipped with glow plugs No step S-100HD • S-120HD Part No. 1261387...

  • Page 7: General Safety

    Second Edition First Printing Operator's Manual General Safety General Safety 82472 82487 82548 133067 114252 133067 A 114249 T114286 133067 T114286 82487 114252 133067 114249 82472 114249 82472 T114286 82548 Part No. 1261387 S-100HD • S-120HD...
  • Page 8 Operator's Manual Second Edition First Printing General Safety 114473 82487 114473 A 82487 C 82604 82547 340 kg 12.5 m/sec < = 82604 C 340 kg 82547 B S-100HD • S-120HD Part No. 1261387...
  • Page 9 Operator's Manual General Safety 82548 114252 T114286 82472 114251 82481 133067 T110471 133067 133205 82473 114252 114249 82472 82472 T114286 114249 82472 82473 82481 133067 82548 114251 133205 114249 T110471 T114286 114252 T110471 A Part No. 1261387 S-100HD • S-120HD...

  • Page 10: Personal Safety

    Operators must comply with employer, job site and governmental rules regarding the use of personal protective equipment. All PFPE must comply with applicable governmental regulations, and must be inspected and used in accordance with the PFPE manufacturer’s instructions. S-100HD • S-120HD Part No. 1261387...

  • Page 11: Work Area Safety

    Do not operate the machine during lightning or The tilt alarm sounds in the platform only when the storms. machine is on a severe slope. Do not use the machine as a ground for welding. Part No. 1261387 S-100HD • S-120HD...
  • Page 12 Do not alter or disable machine components that in any way affect safety and stability. Do not replace items critical to machine stability with items of different weight or specification. Do not alter or disable the limit switches. S-100HD • S-120HD Part No. 1261387...
  • Page 13 Do not use the machine on a moving or mobile surface or vehicle. Note: Slope rating is subject to ground conditions and adequate traction. See Driving on a Slope in the Operating Instructions section. Part No. 1261387 S-100HD • S-120HD...
  • Page 14 Lower the platform entry mid-rail or close the entry governmental rules regarding use of personal gate before operating. protective equipment. Do not enter or exit the platform unless the machine is in the stowed position and the platform is at ground level. S-100HD • S-120HD Part No. 1261387...
  • Page 15 Do not operate the machine or charge the battery in hazardous locations or locations where potentially flammable or explosive gases or particles may be present. Do not spray ether into engines equipped with glow plugs. Part No. 1261387 S-100HD • S-120HD...
  • Page 16 Be sure all maintenance has been performed as Avoid spilling or contacting specified in this manual and the appropriate Genie battery acid. Neutralize service manual. battery acid spills with baking Be sure all decals are in place and legible.
  • Page 17 Retract and lower the boom to the stowed position. Rotate the turntable so that the boom is between the non-steer wheels. Turn the key switch to the off position and remove the key to secure from unauthorized use. Part No. 1261387 S-100HD • S-120HD...

  • Page 18: Legend

    Legend Legend Lanyard anchorage points Non-steer tire Sliding mid-rail Steer tire 10 Manual storage container Ground controls 11 Foot switch Boom 12 Overhead protection (optional) Platform controls 13 Lower Protection (optional) Platform Platform bumpers S-100HD • S-120HD Part No. 1261387...

  • Page 19: Controls

    18 Platform rotate left/right buttons LCD readout screen 19 Turntable rotate left/right buttons Diesel models:Glow plug button Gasoline/LPG models:Choke button Red Emergency Stop button 10 Key switch for off/platform/ground selection 11 Engine start button Part No. 1261387 S-100HD • S-120HD...
  • Page 20 When the arrow above the turtle is lit, the position and the ground controls will operate. engine is in low idle speed. 11 Engine start button LCD screen control buttons Press the engine start button to start the Not used engine. S-100HD • S-120HD Part No. 1261387...
  • Page 21 16 Platform level up/down buttons right. Press the platform level up button and the level of the platform will raise. Press the platform level down button and the level of the platform will lower. Part No. 1261387 S-100HD • S-120HD...
  • Page 22 16 Check engine indicator light Raise boom indicator light 12 Engine idle (rpm) select 17 Red Emergency Stop button Horn button button with indicator lights Not used Rabbit & foot switch: foot S-100HD • S-120HD Part No. 1261387...
  • Page 23 Power indicator light turntable rotate left/right Single axis proportional Platform overload indicator functions control handle for boom light 12 Not used extend/retract function Steer mode select buttons Axle extend button with with indicator lights indicator light Part No. 1261387 S-100HD • S-120HD...
  • Page 24 The engine start button indicator light will be on operate. when the button is being pressed. Retract boom indicator light To continue lowering, retract boom until the indicator light goes out. S-100HD • S-120HD Part No. 1261387...
  • Page 25 20 Platform overload indicator light Light flashing indicates the platform is overloaded. The engine will stop and no functions will operate. Remove weight until the light goes off and then restart the engine. Part No. 1261387 S-100HD • S-120HD...
  • Page 26 25 Axle retract button with indicator light Press the axle retract button to retract the axles. The indicator light will flash while the axles are retracting and stay on when the axles are fully retracted. S-100HD • S-120HD Part No. 1261387...

  • Page 27: Inspections

    Scheduled maintenance inspections shall be performed by qualified service technicians, according to the manufacturer’s specifications and the requirements listed in the responsibilities manual. Part No. 1261387 S-100HD • S-120HD...
  • Page 28 Be sure the secondary extend cylinder cover is manifolds properly installed. Fuel and hydraulic tanks After you complete your inspection, be sure that all compartment covers are in place and Drive and turntable motors and drive hubs latched. Wear pads S-100HD • S-120HD Part No. 1261387...
  • Page 29 3 Always perform function tests prior to use. Know and understand the function tests before going on to the next section. 4 Inspect the workplace. 5 Only use the machine as it was intended. Part No. 1261387 S-100HD • S-120HD...
  • Page 30 Result: The indicator light should be green. the machine is moving. Close and secure the tank side turntable cover. 10 Press the engine idle speed select button until the indicator light next to low idle (turtle symbol) is on. S-100HD • S-120HD Part No. 1261387...
  • Page 31 Result: The LCD screen should display the angle in degrees. 24 Press the LCD screen control buttons until PLATFORM LEVEL SENSOR DEGREES appears. Result: The LCD screen should display the angle in degrees. Part No. 1261387 S-100HD • S-120HD...
  • Page 32 Result: The alarm should sound at the platform controls. 29 Extend the boom and observe the LCD screen. Result: The LCD screen should display: at 0 > 0 > 75 = 100 > 100 30 Retract the boom. S-100HD • S-120HD Part No. 1261387...
  • Page 33 Result: All functions should operate through a full cycle. 48 Press the steer mode select button for circle-end (yellow arrow) steer. 49 Press down the foot switch. Part No. 1261387 S-100HD • S-120HD...
  • Page 34 OR press the thumb rocker switch in the direction indicated by the blue triangle. Result: All wheels should turn in the direction that the blue triangles point on the drive chassis. S-100HD • S-120HD Part No. 1261387...
  • Page 35 If the drive control handle is not moved within two seconds of pressing the drive enable button, the drive function will not operate. Part No. 1261387 S-100HD • S-120HD...
  • Page 36 73 Slowly move the drive control handle to the full drive position. Result: The maximum achievable drive speed with the boom fully extended should not exceed 4.5 cm per second. Note: The machine will travel 12 m in 270 seconds. S-100HD • S-120HD Part No. 1261387...
  • Page 37 87 Lower the boom to the stowed position or drive Result: The machine should drive. in the opposite direction. 97 Return to level ground and stow the boom. Result: The machine should drive. 88 Return to level ground and stow the boom. Part No. 1261387 S-100HD • S-120HD...
  • Page 38 It is the operator’s responsibility to read and remember the workplace hazards, then watch for and avoid them while moving, setting up and operating the machine. S-100HD • S-120HD Part No. 1261387...
  • Page 39 1256298 Label – Wheel Load, S-100HD 27205 Arrow – Yellow 1256299 Label – Wheel Load, S-120HD 27206 Triangle – Blue 1256300 Label – Range of Motion, S-100HD and 27207 Triangle – Yellow S-120HD 28159 Label – Diesel 1256301 Cosmetic – Genie S-100HD 40434 Label –...
  • Page 40 Operator's Manual First Edition • First Printing Inspections S-100HD • S-120HD Part No. 1256222...

  • Page 41: Operating Instructions

    4 Inspect the workplace. safety and responsibilities manuals. That means every new operator should perform a pre-operation 5 Only use the machine as it was intended. inspection, function tests, and a workplace inspection before using the machine. Part No. 1256222 S-100HD • S-120HD...
  • Page 42 Attempting to start the engine when activate the desired function. temperatures are below -18°C may require the use of a booster battery. The drive function will not operate with emergency power. S-100HD • S-120HD Part No. 1261387...
  • Page 43 Machine travel speed is restricted when the boom is appropriate button according to the markings raised or extended. on the control panel. Part No. 1261387 S-100HD • S-120HD...
  • Page 44 0.3 m ÷ 3.6 m = 0.083 x 100 = 8.3% grade If the slope exceeds the maximum uphill, downhill or side slope rating, then the machine must be winched or transported up or down the slope. See Transport and Lifting section. S-100HD • S-120HD Part No. 1261387...
  • Page 45 The Platform Level Turtle symbol: low idle toggle switch will only work in the Rabbit symbol: high idle direction that will level the platform. Level the platform until the indicator light is off. Part No. 1261387 S-100HD • S-120HD...
  • Page 46 OVERLOAD RECOVERY, the emergency lowering system has been used while the platform was Machine Not Level Indicator Light overloaded. For information on how to reset this message, please consult the appropriate Genie (if equipped) Service Manual. If the tilt alarm sounds when the...

  • Page 47: Transport And Lifting Instructions

    Free-wheel Configuration for Genie customers needing to containerize any Winching lift or Genie product should source a qualified freight forwarder with expertise in preparing, Chock the wheels to prevent the machine from loading and securing construction and lifting rolling.
  • Page 48 Run a strap through the platform support between the plates next to the rotator. Anchor the strap to each corner of the truck bed. The platform will hang over the end of the truck. S-100HD • S-120HD Part No. 1256222...
  • Page 49 See the serial label for the machine weight. Use a spreader bar to keep the rigging from damaging the machine. Center of gravity X Axis Y Axis S-100HD 1.96 m 1.23 m S-120HD 1.89 m 1.68 m Part No. 1256222 S-100HD • S-120HD...

  • Page 50: Maintenance

    Indicates that tools will be required to perform this procedure. Indicates that new parts will be required to perform this procedure. Indicates that a cold engine is required before performing this procedure. S-100HD • S-120HD Part No. 1256222...
  • Page 51 Add oil as needed. Do not overfill. Result: The fluid level should be at the FULL Hydraulic oil specifications mark. Hydraulic oil type Chevron Rando HD equivalent Note: Do not remove the radiator cap. Part No. 1261387 S-100HD • S-120HD...
  • Page 52 Be sure that the battery hold-down brackets are in place and secure. Note: Adding terminal protectors and a corrosion preventative sealant will help eliminate the corrosion on the battery terminals and cables. S-100HD • S-120HD Part No. 1261387...

  • Page 53: Specifications

    Tire size, solid rubber tires 385/65 D22.5 Continuous improvement of our products is a Genie Total vibration value to which the hand/arm system is policy. Product specifications are subject to change Subjected does not exceed 2.5 m/s without notice or obligation.
  • Page 54 Tire size, solid rubber tires 445/65 D22.5 Continuous improvement of our products is a Genie policy. Product specifications are subject to change Total vibration value to which the hand/arm system is without notice or obligation.
  • Page 55 Second Edition First Printing Operator's Manual Specifications S-100HD Range of Motion Chart S-120HD Range of Motion Chart S-100HD • S-120HD Part No. 1256222 Operator's Manual First Edition • First Printing S-100HD • S-120HD Part No. 1261387...

This manual is also suitable for:

S-120hd

Table of Contents