Johnson T8000 Service Manual
  1. Manuals
  2. Brands
  3. Johnson Manuals
  4. Treadmill
  5. T8000
  6. Service manual

Johnson T8000 Service Manual

Hide thumbs Also See for T8000:
Table of Contents

Advertisement

Quick Links

See also: Owner's Manual
2006 Johnson T8000(TM95)

SERVICE MANUAL

1

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the T8000 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Johnson T8000

Summary of Contents for Johnson T8000

  • Page 1: Service Manual

    2006 Johnson T8000(TM95) SERVICE MANUAL...

  • Page 2: Table Of Contents

    USE THE CARBON STICK TO CLEAN THE DC MOTOR……..10-11 SECTION 2: WIRING DIAGRAM INSTRUCTION…………….…...12 T8000(TM95) MCB WIRING 220V…………..………………….…..13 T8000(TM95) MCB WIRING 110V………………………………….14 T8000(TM95) MCB WIRING DEFINITION OF PIN 220V……..15-16 T8000(TM95) MCB WIRING DEFINITION OF PIN 110V……..17-18 T8000(TM95) CONSOLE WIRING…………………………………..19 T8000(TM95) CONSOLE WIRING DEFINITION OF PIN………..20-22 T8000(TM95) ELECTRICAL BLOCK DIAGRAM FOR 220V..……23...

  • Page 3: Section 1: Maintenance Procedure

    SECTION 1 MAINTENANCE PROCEDURE...

  • Page 4: Maintenance Check List

    MAINTENANCE CHECK LIST PREVENTIVE MAINTENANCE SCHEDULE 2006 Johnson T8000 TREADMILL Item Daily Weekly Monthly Quarterly Biannual Annual Console Mounting Inspect Bolts Frame Clean Inspect Carbon Brush Inspect Replace Power Cord Inspect Display Console Clean Inspect Handrail & Handlebar Clean Inspect...

  • Page 5: Tensioning The Belt Procedure

    TENSIONING THE BELT PROCEDURE Frequency: Every 1 months Caution: Over-tightening of the roller will severely shorten the life of the belt and may cause further damage to other components. Running Belt: If when you plant your foot on the belt, you can feel a slipping sensation then the belt has stretched and is slipping across the rollers.

  • Page 6: Drive Belt

    Drive Belt: If you have tensioned the running belt and are still experiencing a slipping, adjust the tension screw. Then try the treadmill again to check for slipping.

  • Page 7: Deck Re-Waxing Procedure

    DECK RE-WAXING PROCEDURE Frequency: Every 1 month Caution: If deck is not to periodical add the waxing, between the deck and running belt will produce great friction make the deck and running belt to burn up and cut down the motor life . Parts name: Silicon oil set Parts number: SZTM74SOS Price (USD): 0.6...
  • Page 8 clamp-on meter (DC current-meter) Use the With the clamp-on meter, measure the current draw of the motor. (Clamp on either the red or the black wire.) The current should be less than 15Amps for 110V model. (less than 7.5Amps for 220V model.) current limit :...

  • Page 9: Clean The Grooves Procedure

    CLEAN THE GROOVES PROCEDURE Frequency: Every 3 months Caution: If dirty grooves in the drive belt, motor and roller pulley, there will be noises while running. Procedure: 1.Remove the drive belt and check the grooves in belt for dirt or dust and clean it. 2.Check the grooves in motor pulley for dirt or dust and clean it 3Check the grooves in roller pulley for dirt or...

  • Page 10: Use The Carbon Stick To Clean The Dc Motor

    Use the carbon stick to clean the DC motor Frequency: Every 3 month Caution: If the treadmill with DC motor makes noise or running speed isn’t stable. You can use the carbon stick to clean the motor Parts number : MTOOL- 042 1 Box –...
  • Page 11 Carbon stick use Step : Step 1. Step 2. Take off the motor cover. Take off the motor carbon brush cover. Step 3. Press “Start” key to run in the middle speed. Step 4. Put the carbon stick to clean the motor dust inside.

  • Page 12: Section 2: Wiring Diagram Instruction

    SECTION 2 WIRING DIAGRAM INSTRUCTION...

  • Page 13: T8000(Tm95) Mcb Wiring 220V

    T8000 (TM95) MCB WIRING(220V) MTR2 MTR1...

  • Page 14: T8000(Tm95) Mcb Wiring 110V

    T8000 (TM95) MCB WIRING(110V) MTR2 MTR1 NEUTRAL LINE...

  • Page 15: T8000(Tm95) Mcb Wiring Definition Of Pin 220V

    T8000(TM95) MCB WIRING DEFINITION OF PIN(220V) P2:Elevation cable(6pin/AMP-350762-4) Name Definition ELVR_+5V Incline place signal test power ELVR_POT Incline place signal ELVR_GND Incline place signal test ground Incline motor does move to up DOWN Incline motor does move to down Incline motor does turn on power...
  • Page 16 P3: 8-pin console cable Name Definition Console for MCB of the PWM signal Speed sensor provide signal DOWN Console provide for incline motor DOWN signal Console provide for incline motor UP signal ELVR_+5 Incline place signal test power ELVR_GND Incline place signal test ground ELVR_POT Incline place signal SGND...

  • Page 17: T8000(Tm95) Mcb Wiring Definition Of Pin 110V

    T8000(TM95) MCB WIRING DEFINITION OF PIN(110V) P2:Elevation cable(6pin/AMP-350762-4) Name Definition ELVR_+5V Incline place signal test power ELVR_POT Incline place signal ELVR_GND Incline place signal test ground Incline motor does move to up DOWN Incline motor does move to down Incline motor does turn on power...
  • Page 18 P3: 20-pin console cable Name Definition Console ground No Use Console ground Incline place signal Incline place signal test power(+5V) Speed sensor provide signal Console ground Console ground Console for MCB of the PWM signal Console power Console power Console power Console provide for incline motor UP signal DOWN Console provide for incline motor DOWN signal...

  • Page 19: T8000(Tm95) Console Wiring

    T8000(TM95) CONSOLE WIRING C-SAFE J8 J7...

  • Page 20: T8000(Tm95) Console Wiring Definition Of Pin

    T8000(TM95) CONSOLE WIRING DEFINITION OF PIN J6:20-pin console cable Name Definition Console ground No Use Console ground Incline place signal Incline place signal test power(+5V) Speed sensor provide signal Console ground Console ground Console for MCB of the PWM signal...
  • Page 21 J13: 8-pin console cable Name Definition Console for MCB of the PWM signal Speed sensor provide signal DOWN Console provide for incline motor DOWN signal Console provide for incline motor UP signal ELVR_+5 Incline place signal test power ELVR_GND Incline place signal test ground ELVR_POT Incline place signal SGND...
  • Page 22 J5:Safe key wire Name Definition SAFE SAFE_KEY Console ground J8:Pulse board wire J7:Hand sensor wire Name Definition Name Definition Console ground Console ground Console power (+5V) Hand sensor signal Pulse Board signal Console power (+5V) Console power (+5V)

  • Page 23: T8000(Tm95) Electrical Block Diagram For 220V

    T8000(TM95) Electrical block diagram for 220V...

  • Page 24: Section 3: Console Engineer Mode

    SECTION 3 CONSOLE ENGINEER MODE...

  • Page 25: Operation Mx-T3X Engineer Mode

    T8000 OPERATION MANUAL- Engineer mode How to enter into the engineering mode? 1. Press & Hold both “ELEVATION %” and “SPEED ” at the same time for 3-5 sec. Then, the display will show “MANAGER MENU”. 2. Press the "ELEVATION % or &" to select you want and press the “SELECT"...
  • Page 26 KEY BEHALE FUNCTION key name function Arrows to scroll through the different screens DOWN Arrows to scroll through the different screens FAST Arrow to set the variable SLOW Arrow to set the variable START To save the selected variable SELECT To edit the selected screen The list manager’s custom setting...

  • Page 29: Section 4: Mcb Led Instructions

    SECTION 4 MCB LED INSTRUCTIONS...

  • Page 30: Mcb Led Place And Definition For 220V

    T8000(TM95) MCB LED PLACE AND DEFINITION FOR 220V MTR_SHRT DOWN MOTOR MTR_AC V_CON SPD_SENSR I_LIMIT +18------MCB Power indicator light V_CON-------Indicates if Console Voltage Supply is present. PWM------Console PWM signal light UP----- Indicates if the upper console is commanding Elevation UP DOWN---- Indicates if the upper console is commanding Elevation DOWN.

  • Page 31: Mcb Led Place And Definition For 110V

    T8000(TM95) MCB LED PLACE AND DEFINITION FOR 110V DOWN MTR_SHRT MOTOR V_CON MTR_AC SPD_SENSR I_LIMIT +18------MCB Power indicator light AC---- Indicates if the DC Buss is Energized (Voltage Present). V_CON-------Indicates if Console Voltage Supply is present. PWM------Console PWM signal light UP----- Indicates if the upper console is commanding Elevation UP DOWN---- Indicates if the upper console is commanding Elevation DOWN.

  • Page 32: Section 5: Troubleshootings

    SECTION 5 TROUBLESHOOTINGS...

  • Page 33: No Display On Console

    No display on console Possible causes: Breaker is damaged. ON/OFF switch is damaged. MCB is damaged 6-pin console cable is damaged PCB is damaged Fix: Inspect the circuit breaker to see if it has tripped off. (If it is tripped off….like diagram B, reset the breaker. And check which part is short-circuited.

  • Page 34: Running Speed Is Not Stable

    Running speed is not stable Possible causes: AC power voltage is too low. Tension of drive belt or running belt is too loose. MCB is damaged. Motor is damaged. Fix: Check the power voltage by using voltage-meter to see if it is within 120V D 15% or 230V D 15%.

  • Page 35: Treadmill Starts To Run By Itself

    Treadmill starts to run by itself Possible causes: The console cable is broken. PCB is out of order. MCB is out of order. Fix: Replace the console cable with a new one. Replace the PCB. Replace the MCB. All or some of the keys on console do not work Possible causes: Keypad connecting plug is not fit-in properly.

  • Page 36: Noises Generated Under Motor Cover

    Noises generated under motor cover Possible causes: The running belt tension is adjusted too tight. The bearing of front roller is not installed correctly. Dirty grooves of drive belt. The motor is damaged. Fix: Adjust the belt tension so that the belt does not start slipping and then check if the noise has disappeared.

  • Page 37: Error Messages On The Console

    Error Messages on the Console Error Definition Treadmill will not start Incline motor not to movement Incline motor the signal not answer RPM Detect the mistake (Only occur on Auto Check) Error message 1 troubleshooting (1) Check the [Symptom 1 of treadmill will have start ] connector Press start and after 10 sec.

  • Page 38: Error Message 1 Troubleshooting (2)

    Error message 1 troubleshooting(2) [Symptom 2 of treadmill will not start ] Press start and after 10 sec. the LED display will show “Error 1” [Cause] MCB is damaged. 8-pin console cable is damaged. PCB is damaged. Motor is damaged. [Solution] 1.

  • Page 39: Error Message 3,6 Troubleshooting

    Error message 3,6 troubleshooting [Symptom] Press start then the console display show “Error 3 or 6“ [Cause] The 8-pin console cable is damaged. Incline motor is damaged. PCB is damaged. MCB is damaged. The incline setting is not correct. [Solution] 1.

  • Page 40: Error Message 4 Troubleshooting

    Error message 4 troubleshooting [Symptom] Running the “Auto check “ can’t finish. [Cause] 1. Check the connector condition of the speed sensor cable. 2. Replace the speed sensor. 3. Check the magnet on the front roller if it’s too far away from the speed sensor [Solution] Check the connector...

  • Page 41: How To Make Sure Whether The Machine Hand Pulse Can Not Work

    How to make sure whether the machine hand pulse can not work 1. Please make sure then user hold the hand pulse whether windows show picture. Remark: Heart rate figure show up on the screen about in 5~10 sec. 2. If the heart rate figure still dosen' t show up on the screen, Please inspect according to the step as below.
  • Page 42 Step 2: Please check the connection. Check whether the heart rate cable is touching hand pulst metal (both of left hand and right hand). Besides the other side of the heart rate cable should be connected with HR board. Step 3: If you can't find any problem with above step, and the heart rate figure still can't showup, Please replace the heart rate board.

  • Page 43: T8000(Tm95) Maintenance Lamp

    Johnson T8000(TM95) maintenance lamp Maintenance lamp 1. When the distance accumulate to 5000KM the lamp will be lighted in blue. 2. There has to do some maintenance 2.1 Test the running belt if loose or not? 2.2 Lubricate the running belt 2.3 Remove the motor cover and clean the dust inside...

  • Page 44: Section 6: What Is The Difference Between 2005 Tm68 & 2006 Tm95

    SECTION 6 What is the difference between 2005 TM68 & 2006 TM95...
  • Page 45 1.Elevation motor Not limit switch Add the limit switch Parts number : Parts number : SCD401022A(IE) SCD401023A(IE) 028512-A (SAP) 038979-A (SAP)
  • Page 46 2.PCB Add the Quick key function Parts number : Parts number : SJTD01002BI(IE) SJTD01030AA(IE) 013749-BI (SAP) 038443-AA (SAP)

  • Page 47: Heart Rate

    3.Heart rate receive board PULSE RECEIVER(HAND) POLAR 2-IN-1 PULSE BOARD SET HEART RATE RECEIVER SET PULSE RECEIVER(HAND) Parts number : Parts number : SM0048002A(IE) SJED06027AA(IE) 014131-A (SAP) 066892-AA (SAP) HEART RATE RECEIVER SET Parts number : SM0011017B(IE) 013912-B (SAP)
  • Page 48 4. LEFT KEY PCB Add the Quick key function Parts number : Parts number : SJTD03001BA(IE) SJTD03016AA(IE) 013771-BA(SAP) 038450-AA (SAP)
  • Page 49 5. RIGHT KEY PCB Add the Quick key function Parts number : Parts number : SJTD04001BA(IE) SJTD04003AA(IE) 013778-BA(SAP) 038452-AA (SAP)
  • Page 50 6. Left CONSOLE L HANDLEBAR ( NEW) Item Parts number Description MC0601828B Elevation KEY OVERLAY MB06C5010DA Quick Key BASE SJTD03017BA Fast Key Set;T8000 TM95;TM95-W13 SR0008005AA CONSOLE L HANDLEBAR(process);TM95-2KM;...
  • Page 51 7. Right CONSOLE L HANDLEBAR ( NEW) Item Parts number Description MC0601829B Speed KEY OVERLAY MB06C5010DA Quick Key BASE SJTD03017BA Fast Key Set;T8000 TM95;TM95-W13 SR0008006AA CONSOLE R HANDLEBAR(process);TM95-2KM;...
  • Page 52 8. Power Fix Plate Welding on frame Parts number : MJ1008021A(IE) 055980-A (SAP)
  • Page 53 9. MCB PLATE;SPHC 3.0t(New plate) Parts number : MJ1082074B(IE) 055982-B (SAP)
  • Page 54 10. Increase regular slice of TV shelf (NEW)
  • Page 55 11. UP Console Wire (NEW) Parts number : MC0501208A(IE) 066894-A (SAP)
  • Page 56 12. Down Console Wire (NEW) Parts number : MC0501209A(IE) 066895-A (SAP)
  • Page 57 13. Fast Key Wire (UP) (NEW) Parts number : MC0507018A(IE) 038985-A (SAP)
  • Page 58 14. Fast Key Wire (Below); (NEW) Parts number : MC0507019A(IE) 038986-A (SAP)
  • Page 59 15. Fast Key Power Wire (NEW) Parts number : MC0507020B(IE) 038987-B (SAP)
  • Page 60 16. Fast Key Wire; (NEW) Parts number : MC0507021A(IE) 038988-A(SAP)
  • Page 61 17. Pulse IRE SET; (NEW) Parts number : SM0062001AA(IE) 066890-AA(SAP)
  • Page 62 18. Pulse Receive Wire Set (NEW) Parts number : SM0062002AA(IE) 066891-AA(SAP)

This manual is also suitable for:

Tm95

Table of Contents

Save PDF