Table of Contents
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Repair Manual
GENERAL INFORMATION ............................................................................. 1
ENGINE ........................................................................................................... 2
AIR INTAKE SYSTEM ..................................................................................... 3
ENGINE COOLING ......................................................................................... 4
FUEL CHARGING SYSTEM ........................................................................... 5
EMISSION CONTROL SYSTEM .................................................................... 6
EXHAUST SYSTEM........................................................................................ 7
IGNITION SYSTEM ......................................................................................... 8
STARTING SYSTEM ...................................................................................... 9
CHARGING SYSTEM ................................................................................... 10
CLUTCH ........................................................................................................ 11
TRANSAXLE................................................................................................. 12
DRIVE SHAFT ............................................................................................... 13
ALL WHEEL DRIVE (AWD) SYSTEM........................................................... 14
SUSPENSION ............................................................................................... 15
WHEELS AND TYRES ................................................................................. 16
BRAKE SYSTEM .......................................................................................... 17
STEERING SYSTEM .................................................................................... 18
INSTRUMENT CLUSTER ............................................................................. 19
INSTRUMENT PANEL .................................................................................. 20
HEATING, VENTILATION AND AIR CONDITIONING (HVAC) ................... 21
SUPPLEMENTRY RESTRAINT SYSTEM (SRS) ......................................... 22
PROPELLER SHAFT .................................................................................... 23
REVERSE PARKING ASSISTANCE SYSTEM (RPAS) .............................. 24
TYRE PRESSURE MONITORING SYSTEM (TPMS).................................... 25
CRUISE CONTROL SYSTEM ...................................................................... 26
INCAR ENTERTAINMENT ........................................................................... 27
LOCKS AND KEYS ...................................................................................... 28
INTERIOR TRIMS ......................................................................................... 29
LIGHTING SYSTEM ...................................................................................... 30
SEATS ........................................................................................................... 31
BUMPERS ..................................................................................................... 32
DOORS ......................................................................................................... 33
TAILGATE..................................................................................................... 34
WIPERS AND WASHERS ............................................................................ 35
The repair methods given by the manufacturer in this document are based on the technical specifications current at the time of
release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various
component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in
part of whole of the present document, are prohibited without the prior written consent of © 2011 Mahindra & Mahindra Ltd.
Table Of Contents
All copyrights reserved by
MAN-00162
Nov 2011/ Rev 2
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Summary of Contents for Mahindra XUV500 2011
- Page 1 The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of whole of the present document, are prohibited without the prior written consent of © 2011 Mahindra & Mahindra Ltd.
- Page 2 The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of whole of the present document, are prohibited without the prior written consent of © 2011 Mahindra & Mahindra Ltd.
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Page 3: General Information
The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of whole of the present document, are prohibited without the prior written consent of © 2011 Mahindra & Mahindra Ltd. -
Page 4: Timing Chain And Sprockets
The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of whole of the present document, are prohibited without the prior written consent of © 2011 Mahindra & Mahindra Ltd. - Page 5 The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of whole of the present document, are prohibited without the prior written consent of © 2011 Mahindra & Mahindra Ltd.
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Page 6: Installation
The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of whole of the present document, are prohibited without the prior written consent of © 2011 Mahindra & Mahindra Ltd. -
Page 7: Emission Control System
The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of whole of the present document, are prohibited without the prior written consent of © 2011 Mahindra & Mahindra Ltd. - Page 8 The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of whole of the present document, are prohibited without the prior written consent of © 2011 Mahindra & Mahindra Ltd.
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Page 9: Drive Shaft
The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of whole of the present document, are prohibited without the prior written consent of © 2011 Mahindra & Mahindra Ltd. - Page 10 The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of whole of the present document, are prohibited without the prior written consent of © 2011 Mahindra & Mahindra Ltd.
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Page 11: Disassembly And Assembly
The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of whole of the present document, are prohibited without the prior written consent of © 2011 Mahindra & Mahindra Ltd. -
Page 12: Steering System
The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of whole of the present document, are prohibited without the prior written consent of © 2011 Mahindra & Mahindra Ltd. -
Page 13: Hvac Controls
The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of whole of the present document, are prohibited without the prior written consent of © 2011 Mahindra & Mahindra Ltd. - Page 14 The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of whole of the present document, are prohibited without the prior written consent of © 2011 Mahindra & Mahindra Ltd.
- Page 15 The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of whole of the present document, are prohibited without the prior written consent of © 2011 Mahindra & Mahindra Ltd.
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