ForeWord For your convenience, all service parts, identified in this manual are available through Eiki’s normal distribution chan- nels. In addition to service part number, the generic descriptions have been given, where possible, to allow your service technicians to substitute equivalent components which might be available from other sources.
Contents SERVICE MANUAL ............1 No Sound ..............64 Contents ................ Control Port Functions ..........65 Safety Instructions ............3 Scaler I/O Port Functions (PW39) ......65 Safety Precautions ............. 3 Control Port Functions ..........66 Product Safety Notice ..........3 IC Block Diagrams ............
Safety Instructions Safety Precautions WARNING: The chassis of this projector is isolated (COLD) from AC line by using the converter transformer. Primary side of the converter and lamp power supply unit circuit is connected to the AC line and it is hot, which hot circuit is identified with the line ( ) in the schematic diagram.
Specifications Mechanical Information Projector Type Multi-media Projector Dimensions (W x H x D) 13.78" x 3.44" x 10.0" (350.0 mm X 87.5 mm X 54.4 mm ) (Not including protrusions) Net Weight 7.51 lbs (3.4 kg) 7.51 lbs (3.4 kg) Feet Adjustment 0˚ to 12˚...
Circuit Protections This projector provides the following circuit protections to operate in safety. If the abnormality occurs inside the pro- jector, it will automatically turn off by operating one of the following protection circuits. Thermal switch There is the thermal switch (SW90) inside of the projector to detect the internal temperature rising abnormally.
Circuit Protections Warning temperature and power failure protection The projector will be automatically turned off when the internal temperature of the projector is abnormally high, or the cooling fans stop spinning, or the power supplies in the projector are failed. top control POWER indicator...
Maintenance Replace the Filters Filter prevents dust from accumulating on the optical elements inside the projector. Should the filter become clogged with dust particles, it will reduce cooling fans’ effectiveness and may result in internal heat buildup and adversely affect the life of the projector. If a “Filter warning” icon appears on the screen, replace the filters immediately.
Maintenance Cleaning After long periods of use, dust and other particles will accumulate on the LCD panel, prism, mirror, polarized glass, lens, etc., causing the picture to darken or color to blur. If this occurs, clean the inside of optical unit. Remove dust and other particles using air spray.
Lamp Replacement Lamp replacement WARNING: ORDER REPLACEMENT LAMP - For continued safety, replace with a lamp assembly of the same type. Type No. POA-LMP148 - Allow the projector to cool for at least one hour before you open the Service Parts No. 610 352 7949 lamp cover.
Lamp Replacement How to check Lamp Used Time The LAMP REPLACE indicator will light yellow when the total lamp used time (Corresponding value) reaches 5,000 hours. This is to indicate that lamp replacement is required. The tatal lamp used time is calculated by using the below expression, Total lamp used time normal x 1.67 +...
Security Function Notice This projector provides security functions such as "Key lock", "PIN code lock" and "Logo PIN code lock". When the projector has set these security function on, you are required to enter correct PIN code to use the projector. If you do not know the correct PIN code to the projector, the projector can no longer be operated or started.
Standby mode Notice This projector provides types of standby mode, Eco standby and Network standby. According to the standby mode "Eco" or "Network", several functions are restricted as shown in the table below. To change the standby mode, use the projector��...
Mechanical Disassembly Mechanical disassembly should be made following procedures in numerical or- Screws Expression der. (Type ) mm Diameter x Length Following steps show the basic procedures, therefore unnecessary step may T type M Type be ignored. Caution: The parts and screws should be placed exactly the same position as the original otherwise it may cause loss of performance and product safety.
Page 14
Mechanical Disassembly 2. Main Board, AV Board and Fans(FN904 and FN905) removal 1. Remove 3 screws-A (T3x8) to remove the fans (FN904 and FN905). . Remove 3 screws-B (M.5x6) and screws-C (M3x8) to remove the assy Main Board. 3. Release the hooks to remove the AV Panel, remove 3 screws-D (T3x6) and hex screws E to remove the AV Board.
Page 15
Mechanical Disassembly 3. Speaker(SP901),Lamp assy(LP900), Optical Unit removal 1. Remove the screws-A(T3x1) to remove the speaker holder. Remove the screws-B(T3x8) to remove the speaker(SP901). . Loosen 3 screws-C to remove the Lamp assy (LP900). 3. Remove 4 screws-D (T3x8) to remove the Optical unit. 4.
Page 16
Mechanical Disassembly 4. Fan (FN906) and Power Board removal 1. Remove screws-A (T3x8) to remove the Cabinet front holder. Remove 1 screw-B (T3x8) to remove the Sensor holder and Thermal Switch(SW90). . Remove screws-C(T3x8) to remove the Lamp fan duct ass�� y . Remove screws-D (T3x1) and 1 screw-E (T3x8) to remove the fan (FN906) and Lamp fan duct.
Page 17
Mechanical Disassembly 5. Mounting Duct, Fans(FN901, FN902, FN903) and Side Filter removal 1. Remove 5 screws-A (T3x8) and screws-B (T3x1) to remove the Panel Mounting Duct top. . Remove screws-C (T3x1) to remove fans (FN90 and FN903). Remove the Panel Mounting Duct bottom.
Page 18
Mechanical Disassembly 6. Cable Reforming Reform cables as shown below. Bottom view of the power box Bottom view of the panel mounting duct top To POWER BOARD Hook Ferrite core Hook Fix the ferrite core here. BALLAST BOARD SW90 Hook FN90 FN903 Hook...
Optical Parts Disassembly Before taking this procedure, remove Cabinet Top and Main Board following to the “Mechanical Disassembly”. Disassembly requires a .0mm hex wrench. 1. LCD Panel/Prism assy removal LCD Panel/ Prism assy (M3x10) (Bottom side) Fig.1 *Note on handling the LCD Panel/Prism Assy LCD Panel, Polarized glasses are very sensitive parts.
Optical Parts Disassembly LCD Panel Type Check There are types of LCD Panel/Prism Ass�� y for this model. Either L-Type or R-Type LCD Panel/Prism Ass�� y is used on the projector. Check which type of LCD Panel/Prism Ass�� y is used with the figure below. Since both have no compatibility, same type of the LCD Panel/Prism assy must be used for replacement.
Optical Parts Disassembly 2. Polarized glass-in assy removal (M.5x6)x1 Polarized glass-in assy Note on mounting the Polarized glass-in assy When mounting the R-Polarized glass-in assy and B-Polarized glass-in assy, make sure that mounting position of the holder should be center. Fig.2 *Note on handling the polarized glass B-Polarized glass-in is very sensitive parts.
Page 22
Optical Parts Disassembly 4. Integrator and Condenser out lens disassembly Marker Prism Beam Splitter (PBS) Light mask Light mask PBS Integrator lens-out Integrator lens-in * Rugged surface * Rugged surface fac- facing to the PBS ing to the lamp. M(.5x6) (M3x14)x (M.5x6)x Integrator lens assy...
Optical Parts Disassembly 5. Optical unit top removal Optical top Unhook 7 hooks to remove the Optical Unit Top. Fig.5 6. Relay lens removal M(.5x6) Relay lens assy Fig.6 Relay lens -3-...
Optical Parts Disassembly 7. Locations and Directions Parts Name When mounting or assembling the optical parts in the opti- cal unit, the parts must be mounted in the specified loca- Dichroic mirror (B) tion and direction as shown in figure below. Dichroic mirror (G) Condenser lens (G) Mirror (R)
Optical Adjustments Before taking optical adjustments below, remove the Cabinet Top following to the “Mechanical Disassembly”. Adjustments require a .0mm hex wrench and a slot screwdriver. Note: Do not disconnect connectors on the main board, because the projector cannot turn on due to operate the power failure protection.
Optical Adjustments Optical center adjustment Take step-z to step-c sequentially for the optical center adjust- ment. [Before Adjustment] - Input a 100% of white raster signal. White z Condenser lens adjustment-1 Loosen screws on the condenser lens (OUT) base and insert and insert and insert a slot screwdriver into the slots...
Page 28
Optical Adjustments x Relay lens adjustment Loosen 1 screw on the condenser lens (OUT) base and insert a and insert a and insert a slot screwdriver into the slots and turn it to show the color shading Fig.3-1 on the both left and right of the screen as shown in Loosen 1 screw on the relay lens (OUT) base and insert a slot and insert a slot...
Page 29
Optical Adjustments c Condenser lens adjustment-2 Loosen 1 screw on the condenser lens (OUT) base and insert a and insert a and insert a slot screwdriver into the slots and turn it to disappear the color Fig.4 shading on the left and right of the screen as shown in Tighten screw to fix the condenser lens (OUT) unit.
Electrical Adjustments Service Adjustment Menu Operation To enter the service mode MENU button SELECT button To enter the “Service Mode”, press and hold the on the projector for more MENU button than 3 seconds or press and hold the on the remote control for more than 0 seconds. The service menu appears on the screen as follows.
Electrical Adjustments Circuit Adjustments CAUTION: The each circuit has been made by the fine adjustment at factory. Do not attempt to adjust the following adjustments except requiring the readjustments in servicing otherwise it may cause loss of performance and product safety. Before adjustment, please turn on the projector more than ten minutes. WARNING : USE UV RADIATION EYE AND SKIN PROTECTION DURING SERVICING.
Electrical Adjustments 1. Fan Control adjustment 4. Select Group “ ”, No. “ ” and set data value to “ ”. Equipment Digital voltmeter 5. Adjust the amplitude “ ” of waveform at each test point to be minimum by changing the data value of 1.
Electrical Adjustments Below adjustment is performed when the above auto Below adjustments are performed when the above auto calibration is failed. calibration is failed. Gain adjustment [Video] Gain adjustment [Component] Equipment Oscilloscope Input mode Computer 1 (Component) Input signal 1080i component signal 1.
Electrical Adjustments 6. Panel Type Check and Setting 9. Color Shading Correction adjustment * Before setting, you need to check which type of LCD Software PROJECTOR SERVICE TOOL v4.0 panel is placed on the projector according to the item Signal pattern 6%, 13%, 30%, 60% whole gray "LCD Panel/Prism Ass��...
Electrical Adjustments Service Adjustment Data These initial values are the reference data written from the CPU ROM to memory IC when replaced new memory IC. The adjustment items indicated with “✻” are required to readjust following to the “Electrical adjustments”. Other items should be used with the initial data value.
Page 37
Electrical Adjustments Group/ Item Name Function Initial Range Note Item 0: Detect Y or UV, Noise Reduction 3 NR Enable for Digital YUV 0 - 1 1: Detect Y, YUV for Noise Reduction Analog YUV : PC/Video/S-Video/ Component 4 NR Enable for Digital YUV 0 - 1 Digital YUV : HDMI <NSYUVEN>...
Page 38
Electrical Adjustments Group/ Item Name Function Initial Range Note Item Group LTI /CTI 0 Video Enhancement Enable VEHEN 0 - 1 1 DLTI Gain DLTIGAIN 0 - 15 DLTI Frequency DLTIFREQ 0 - 3 3 Bypass Anti-Alias Filter DTIBYPASSAAL 0 - 1 4 Lower DCTI Frequency LOWERDCTIFREQ...
Page 45
Electrical Adjustments Group/ Item Name Function Initial Range Note Item 0: Normal operation 100 Disable Auto Picture Control 0 - 1 1:Auto Picture Control Group Option (signal) 0 FrameLock Option 0 - 1 1 Dither Enable VSBEG Setting 0 - 1 3 Field Sense Inert Enable 0: Disable, 1:Enable 0 - 1...
Page 46
Electrical Adjustments Group/ Item Name Function Initial Range Note Item 50 Warning Log Reset 0-10 Group FAN Control 0 FAN1 MIN ADJUST (DAC) 0 - 55 1 FAN1 MAX ADJUST (DAC) 0 - 55 DAC Output for Fan FAN MIN ADJUST (DAC) 0 - 55 Adjust the tolerance of DAC and Fan Voltage.
Page 47
Electrical Adjustments Group/ Item Name Function Initial Range Note Item Normal Fan Control Min 7/7 7/6 0-100 Temp Temp Sensor Control Start/End Tem.p at Normal Normal Fan Control Max 3/3 3/3 0-100 Temp 1 Normal Fan1 Min 78/90 78/90 0-55 13 Normal Fan1 Max 135/135 135/135...
Page 48
Electrical Adjustments Group/ Item Name Function Initial Range Note Item 6 OFFSET target Target Value of Black Level Adj. 0 - 103 7 OFFSET tolerance Tolerance of Black Level Adj. 1 - 103 8 GAIN target Target Value of White Level Adj. 0 - 103 9 GAIN tolerance Tolerance of White Level Adj.
Page 49
Electrical Adjustments Group/ Item Name Function Initial Range Note Item Capture Mode: 0 Caption Mode OFF/CC1/CC/CC3/CC4 1 Color Mode Color Mode Multi Window Caption 0: OFF, 1:ON G_MINLOWLEVEL(PW39 3 G_MINLOWLEVEL 0-55 reg.0x0379) G_MAXHILEVEL(PW39 4 G_MAXHILEVEL 0-55 reg.0x037A) Group Composite (NTSC) Composite / S-Video 1 Disp Dots 0 - 4095 H Back Porch...
Page 50
Electrical Adjustments Group/ Item Name Function Initial Range Note Item 3 V Back Porch 0 - 4095 4 Disp Line 0 - 4095 5 Clamp 0 - 55 6 Clamp Width 0 - 55 (USB) H Back Porch 0 - 4095 3 (USB) V Back Porch 0 - 4095 5 (USB)Clamp...
Page 51
Electrical Adjustments Group/ Item Name Function Initial Range Note Item 4 Disp Line 105 0 - 4095 5 Clamp 0 - 55 6 Clamp Width 0 - 55 (USB) H Back Porch 0 - 4095 3 (USB) V Back Porch 0 - 4095 5 (USB)Clamp 0 - 4095...
Page 52
Electrical Adjustments Group/ Item Name Function Initial Range Note Item 5 Clamp 0 - 55 6 Clamp Width 0 - 55 (USB)H Back Porch 0 - 4095 3 (USB)V Back Porch 0 - 4095 5 (USB) Clamp 0 - 4095 6 (USB)Clamp Width 0 - 4095 Group...
Page 53
Electrical Adjustments Group/ Item Name Function Initial Range Note Item 6 Clamp Width 0 - 55 (USB)H Back Porch 0 - 4095 3 (USB)V Back Porch 0 - 4095 5 (USB) Clamp 0 - 4095 6 (USB)Clamp Width 0 - 4095 Group RGB Video (1035i) 0 Total Dots...
Page 54
Electrical Adjustments Group/ Item Name Function Initial Range Note Item (USB)H Back Porch 0 - 4095 3 (USB)V Back Porch 0 - 4095 5 (USB) Clamp 0 - 4095 6 (USB)Clamp Width 0 - 4095 Group RGB Video (1080SF-25) 0 Total Dots 640 0 - 4095...
Troubleshooting Indicators and Projector Condition Check the indicators for projector condition. Indicators Projector Condition LAMP POWER WARNING REPLACE red/green yellow The projector is off. (The AC power cord is unplugged.) The projector is in stand-by mode. Press the ON/STAND-BY button ✻...
Troubleshooting No Power This projector provides a function which can be specified a defective area simply by indicating the LEDs. Connect the AC cord and press the ON/STAND-BY button once and then check the LED indication. - When all of LED indicators are not lighting, the symptom indicates that the primary power supply circuit does not operate properly.
Troubleshooting No Picture Check following steps. Check signal processing stage and LCD driving stage; No picture with all of Check RGB S&H signals at test points TP35B, TP35G, TP35R. input sources Check power supply circuit 15.5V_PNL and peripheral circuit. Check ICs IC501, IC531, IC561, IC401, IC301 and peripheral circuits.
Troubleshooting No Sound Check following steps. Check IC5001 and peripheral circuit. Check if the audio sig- Check the Pins 7 and 3 of IC5001, the voltage is respectively S3.3V nal is observed at pins and S1.8V. 19 and 23 of IC5001. Check IC500<Audio SW>...
Control Port Functions Scaler I/O Port Functions (PW392) PORT PORT NAME FUNCTION SIGNAL NAME DESCRIPTION 145 C9 PortA6 FAN_ERR_B FAN B error alarm PortA4 SCS_SUB 146 D9 PortA3 PW_UPDATE NET UPDATE FLAG PortB7 POW_KEY POW KEY 147 E9 PortB6 LAMP_LED LAMP LED DRIVER ON:H 5 E8 PortB5...
Control Port Functions PORT PORT NAME FUNCTION SIGNAL NAME DESCRIPTION 179 AJ1 ADC4 P_FAIL_FAN FAN POWER PROTECTION 8 AH1 ADC5 FAN_ERR_C FAN C error alarm 65 AK4 DAC0 FAN_CON_A FAN CON_A 176 AJ4 DAC1 FAN_CON_B FAN CON_B 66 AK3 DAC FAN_CON_C FAN CON_C 475 AF10...
KC2-WB20000 Parts Location Diagrams Cabinet top assembly Cabinet bottom-1 assembly A1000 MAIN BOARD A1001 AV BOARD sp901 SW901 speaker Lamp Cover SW FN905 A2200 SUB POWER BOARD FN904 LP900 Lamp Assy A1003 ID CONNECT BOARD A600 A1002 POWER BOARD BC BOARD -73-...
Page 78
KC2-WB20000 Parts Location Diagrams ● In the optical unit L03-B L03-G L03-r CAUTION: Part must be placed in specified direction when replacing the optical parts. Please see “Optical Parts Disassembly” for further instructions. -78-...
Page 79
KC2-WB20000 Parts Location Diagrams ● Accessories (see accessories parts list) REMOTE CONTROL MANUAL CD-ROM VGA CABLE AC CORD FILTER COVER STRAP CARRYING CASE -79-...
PNL AV-KC2BC L14 645 104 6901 DICHROIC MIRROR (G) C14 610 357 5063 ADJ_CORE_KG5AC C15 610 352 7659 STD ADJ BTN-KA2AC * T here are 2 type of LCD Panel/Prism Assy. Check which type of LCD C16 411 001 0300 RING E 5 Panel/Prism Assy is used. How to check the type, see the item "Opti- C17 910 327 3748 BADGE EIKI-MT5BC cal PartsDisassembly". CHASSIS PARTS SERVICE TOOLS M01 610 353 6996 FILTER BOX SD-KA2AC 610 343 5596 CD-ROM,PJ SVC TOOL V420 M02 610 353 7009 FILTER BOX BTM-KA2AC M03 610 349 0830 BUSH -KJ8AC M04 610 356 9536...
KC2-WB20000 Electrical Parts List Product safety should be considered when a component replacement is made in any area of a projector. Components indicated by a ! mark in this parts list and the circuit diagram show components whose value have special significance to product safety.
Need help?
Do you have a question about the LC-WB200 and is the answer not in the manual?
Questions and answers