Periodic Maintenance Chart - Polaris PREDATOR 2003 Service Manual

PERIODIC MAINTENANCE CHART

Inspection, adjustment and lubrication intervals of important components are listed in the following chart.
Maintenance intervals are based upon average riding conditions and vehicle speed.
The following symbols denote potential items to be aware of during maintenance:
= CAUTION: Due to the nature of these adjustments, it is recommended this service be performed
H
by an authorized Polaris dealer.
= SEVERE USE ITEM - -- -If vehicle is subjected to severe use, decrease interval by 50%
"
as frequent vehicle immersion in mud, water or sand, racing or race- style high rpm use, manual slipping of the clutch
prolonged low speed - heavy load operation or extended idle. More preventative maintenance is required under these
conditions. Fluid changes, cable, chain and chassis lubrication are required more frequently. For engine oil, short trip cold
weather riding also constitutes severe use. Pay special attention to oil level. A rising oil level in cold weather can indicate
contaminants collecting in the oil sump or crankcase. Change oil immediately and monitor level. If oil level begins to rise,
discontinue use and determine cause.
E= Emission Control System Service (California).
NOTE: Inspection may reveal the need for replacement parts. Always use genuine Polaris parts.
Item
E Engine Oil - Level/Change
"
E
Oil Filter
"
E
Air Filter - Pre-Filter
"
E
Air Filter - Main Element
"
Air Box Sediment Tube
"
Engine Breather Filter
"
E
Idle Speed
Throttle Cable / ETC Switch
H
Choke (Enricher) Cable
Carburetor Float Bowl
Carburetor Air Intake Ducts/Flange
E
Fuel System
H
Coolant/Level Inspection
Coolant Strength /
System Pressure Test
Radiator
"
Cooling and Oil System Hoses
"
Engine Mounts
"
Exhaust Muffler / Pipe
2.2
ENGINE / COOLING / CONTROLS
Maintenance Interval
(Whichever comes first)
Hours Calendar
10 hrs - -
10 hrs - -
Daily Daily
Weekly Weekly
- - Daily
20 hrs Monthly
As required As required
50 hrs 6 months
50 hrs 6 months
50 hrs 6 months
50 hrs 6 months
100 hrs 12 months
Daily Daily
100 hrs 6 months
100 hrs 12 months
100 hrs 12 months
100 hrs 12 months
100 hrs 12 months
MAINTENANCE
Miles
(Km)
100 (160) Check level pre- -ride
Break- -In service at 1 hour
100 (160) Replace with oil change
- - Inspect, clean more often
in dirty or wet conditions
- - Inspect - Replace if necessary
- - Drain deposits whenever visible
200 (320) Inspect and clean if necessary
- - Adjust as required
500 (800) Inspect -Adjust, Lubricate, Replace if necessary
500 (800) Inspect -Adjust, Lubricate, Replace if necessary
500 (800) Drain bowl periodically and prior to storage
500 (800) Inspect all ducts for proper sealing/air leaks
1000 (1600) Check for leaks at tank cap, lines, fuel valve, filter,
pump & carburetor. Replace lines every 2 years.
Replace engine coolant every 2 years
1000 (1600) Inspect strength seasonally;
Pressure test system annually
1000 (1600) Inspect / Clean external surfaces
1000 (1600) Pre- -ride / Inspect for leaks
1000 (1600) Pre- -ride / Inspect
1000 (1600) Pre- -ride / Inspect
(Severe Use is defined
Remarks