Animo OptiFresh NG Service Book
  1. Manuals
  2. Brands
  3. Animo Manuals
  4. Coffee Maker
  5. OptiFresh NG
  6. Service book

Animo OptiFresh NG Service Book

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
OptiFresh NG
OptiFresh Bean NG
Model 2012
Machine with taste
service book

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the OptiFresh NG and is the answer not in the manual?

Questions and answers

Related Manuals for Animo OptiFresh NG

Summary of Contents for Animo OptiFresh NG

  • Page 1 OptiFresh NG OptiFresh Bean NG Model 2012 Machine with taste service book...

  • Page 2: Table Of Contents

    OptiFresh (Bean) NG TABLE OF CONTENTS FOREWORD ........................... 5 1. INTRODUCTION OPTIFRESH NG ..................6 1.1 Model code ........................7 2. FIRST MENU SETTINGS AFTER INSTALLATION ..............8 2.1 How to program a recipe? ....................11 2.2 How do you correct a recipe? ..................12 2.3 How do you measure the weight of an ingredient only? ..........
  • Page 3 OptiFresh (Bean) NG 4. MENU STRUCTURE ......................45 4.1 The Operator and Service menu 4.2 The Operator menu ....................... 47 [1.0] Free vend / [1.1] Clock / [1.2] Switching time [1.3] Recipe counters / [1.4] Quick recipe / [1.6] Software / [1.7] PIN-code [1.8] OptiLight / [1.9] Contrast / [1.10] Cup sensors ........
  • Page 4 OptiFresh (Bean) NG ELECTRONICS OVERVIEW ....................84 9.1 Main control 9.1.1 Main circuit board inputs .................. 85 9.1.2 Main circuit board outputs ................86 9.1.3 Main circuit board communication ..............87 9.2 Interface / Display ......................88 8.2.1 Connections 9.3 Power supply......................... 89 9.3.1 Connections 9.4 Grinder circuit board......................

  • Page 5: Foreword

    OptiFresh (Bean) NG © 2016 Animo® All rights reserved. No part of this document may be reproduced and/or made public in print, microfilm, electronic media or any other form without the manufacturer’s prior consent. This also applies to the corresponding diagrams and/or charts. FOREWORD Purpose of this document This document is intended as a service appendix in addition to the user manual with which authorised trained service personnel can install, program and maintain this machine.

  • Page 6: Introduction Optifresh Ng

    OptiFresh (Bean) NG 1. INTRODUCTION OPTIFRESH NG Explanation OptiFresh NG type designation: Designation Meaning Description Cup volume Dispensing Thermos Hight cup 1e digit Number canisters 1 - 4 Bean with grinder whole beans Cups / mugs 50-240ml 60-155mm 167mm Next Generation model year 2012 - 2015 H&C...

  • Page 7: Model Code

    Topping Cocoa Soup Button settings Download here an overview of the standard-and optional recipes: http://www.animo.eu/en/sd Enter the web site address in your web browser and your can download the relevant technical documentation without requiring a login code. 2016/01 Rev. 0.3...

  • Page 8: First Menu Settings After Installation

    OptiFresh (Bean) NG 2. FIRST MENU SETTINGS AFTER INSTAllATION The following data must be set in the operator and service menus immediately after the machine’s first use. The language factory setting is English. Switch ON the machine ● Follow the instructions on the display out of order out of order place cup 90 C boiler filling boiler heating Cleaning Operatormenu (Page 47-49) ● 1.1 Clock Time (set)
  • Page 9 Every machine contains pre-programmed basic recipes. Each key can be changed, if required. Which recipes are factory-set can be found in recipes settings document which can be downloaded. See http://www.animo.eu/nl/sd. The same table also indicates which additional recipes in the software are available. See chapter 2.1 How to program a recipe ● 2.1 Quick recipe Pro...
  • Page 10 OptiFresh (Bean) NG (continued…) ● 2.3 Recipe setting <Recipe name> Unit 1 Start Brewer Pause 1 Start 2 Pause 2 (set) (extraction) Start 3 Pause 3 (set) (drying) Start 4 Pause 4 (set) (emptying) See the below table, which brewer setting in relation to the cup volume is recommended. Start 4 Start 1 Start 3...
  • Page 11 OptiFresh (Bean) NG (continued…) Reset display messages ● Run the cleaning program (without cleaner) to reset the cleaning message place cup place cup Cleaning 12:00 06-09-15 ● Open the brewer chamber to reset the Replace brewer filter message Wait at least 30 seconds before closing the brewer chamber again. Confirm with yes (v) to close the brewer chamber. place cup place cup Replace brewer filter 12:00 06-09-15 Shut down...

  • Page 12: How To Program A Recipe

    3. Scrol with the navigation buttons though the range OptiFresh 3 NG until the desirable recipe and confirm 2x (v) Which recipes are factory-set can be found in recipes settings document which can be downloaded. See http://www.animo.eu/en/sd 2016/01 Rev. 0.3...

  • Page 13: How Do You Correct A Recipe

    OptiFresh (Bean) NG 2.2 How do you correct a recipe? Easy way to check the dispensed drink- volume and taste without leaving the menu! 2.1 Quick recipe pro │ └── 2.1.01 Coffee (recipe) │ │ │ └─── Coffee │ │ Cup volume │ │ │ │ │ └─ Cup volume 120ml │...

  • Page 14: Adjustment Rules

    4. Measure the weight of the ingredient. OptiFresh Bean NG 2.4 Adjustment rules ? gram 2.4.1 Brewer The OptiFresh NG is executed with a fresh brew brewer • A excellent black filter coffee can be made with 7,5 -15 grams (0,26 - 0,53 ounce) of coffee. TEST • When using pre-grinded coffee...

  • Page 15: Grinder (Optifresh Bean)

    OptiFresh (Bean) NG 2.4.2 Grinder (OptiFresh Bean) • There are two factors that affect the output of the coffee grinder. The set grinder duration (2.1 Quick recipe pro / Coffee) and the grinding fineness of the coffee grinder. • When the coffee grinder is set coarser, the volume of the grind increases. • When the coffee grinder is set finer, the volume of the grind decreases. • Only increase the coffee grinder fineness when the grinder is running! Adjustment from fine to coarse can be done when the grinder is stationary.

  • Page 16: Coffee Waste

    OptiFresh (Bean) NG 2.4.3 Coffee Waste Hand dry (ideal) When the coffee waste is wiped from the filter it must be hand dry. The wiper wipes the coffee residue easy from the filter into the waste bin. Too wet When the coffee residue is too wet the brewer must use high force to wipe the wet residue from the filter.

  • Page 17: Troubleshooting

    OptiFresh (Bean) NG 2.4.4 Troubleshooting Problem Probable cause Action OptiFresh: Prevent overdosing, use a ‘fresh brew’ coffee quality. This quality has coffee particles which are much smaller to shorten The used coffee is too the extraction time. course. Coffee does not taste strong enough.
  • Page 18 OptiFresh (Bean) NG Problem Probable cause Action The permanent filter is Clean or replace the permanent filter. dirty or worn. Execute brewer motor calibration program, only available from software version The coffee residue remains V5.17.1884 (dec. 2015). too wet. Coffee residue drops from both sides Extend pause 3 time, this increases the The coffee residue is when the brewer chamber vacuum process time.

  • Page 19: Detailed Recipe Settings

    OptiFresh (Bean) NG 2.5 Detailed recipe settings To change detailed recipe settings (service menu 2.3) you first need to be aware of the various parts such as valves, brewer motor, ingredients motor and mixers that work together. See section 2.6 Time bar recipe settings. The following rules should be taken into consideration: ● Water (valves) are easily set in millilitres. ● Motor running times (Ingredients/Mixers/Brewer) are set in seconds (0.01 second steps) ● All parameters (Water and Ingredients) are based on a 100 ml drink and the programme automatically converts them to the cup volume as set in 1.4 / 2.1 Quick recipe and 2.2 Button settings.

  • Page 20: Principles Of Operation

    OptiFresh (Bean) NG 2.7 Principles of operation OptiFresh NG OptiFresh 1 OptiFresh 3 OptiFresh 4 OptiFresh 2 Unit 2 Unit 1 Unit 1 Unit 2 Unit 3 Co ee Topping Co ee DV 1 DV 2 DV 1 DV 2...

  • Page 21: Principles Of Operation

    OptiFresh (Bean) NG 3. PRINCIPlES OF OPERATION Item Description Item Description Coffee waste bin Gear motor instant canister Freshbrew group Inlet valve Gear motor brewer Evaporation extractor ring Coffee bean canister (OF Bean) Mixer housing Fresh brew canister (OF) Mixer motor Coffee grinder (OF Bean) Mixer impellor Gear motor fresh brew canister (OF)

  • Page 22: Water Management

    OptiFresh (Bean) NG 3.1 Water management Venting (Hot & Cold only) Boiler NTC sensor water Drain boiler Chocolate DV1 - 4 Co ee Topping Sugar (OF4) Mixer Mixer MM 3 MM 2 Boiler Brewer BM 1 Inlet valve Co ee Mixer Hot (&...

  • Page 23: Components

    OptiFresh (Bean) NG 3.2 Components Component Image Inlet valve KW1 [02801] Opens and closes the water supply, 24 Vdc coil closure. Water flow abt. 2,5 Litre/min. Boiler Open 3L boiler manufactured entirely from material AISI 316L , insulated. Temperature sensor [1000740] Screw thread M12x1 / material AISI 316L / 100 kΩ/25°C Heating element H1 [03216] 230V 2200W Boil-dry protection [03093] Activation temperature 135°C / 1 pole / manual reset...

  • Page 24: Inlet Valve / Boiler / Steam Thermostat / Dispensing Valve / Sold State Relais Fresh Brew Coffee Canister / Ingredient Motor

    OptiFresh (Bean) NG Component Image Model OptiFresh NG is executed with a fresh brew canister (pre-grinded coffee) Fresh brew canister [03400] The coffee canisters is powered by a 130RPM motor. The coffee is forced out of the canister by a coil and drops through the dispens-...

  • Page 25: Bean Canister / Coffee Grinder / Freshbrew Group / Drive Unit Cup Detection Sensor / Ingredient And Mixer System

    OptiFresh (Bean) NG Component Image Cup detection sensor [1003231] Reflection infrared sensor. This sensor can optionally build in the machine door. This sensor checks whether there is a cup / mug positioned under the (correct) spout. See chapter 3.3 Cup detection for operation. Ingredient and mixer system Each of the ingredient canisters is driven by a motor running at 130 rpm.

  • Page 26: Cup Detection (Optional)

    OptiFresh (Bean) NG 3.3 Cup detection (optional) The sensors detect the presence of a cup below the coffee outlet of the beverage dispenser. Coffee is only prepared when a cup has been placed. Also the outlet for hot water is equipped with a cup sensor.

  • Page 27: Freshbrew Group

    OptiFresh (Bean) NG 3.4 Fresh brew group The fresh brew group consists of a fresh brew unit [ 4 ] and an drive unit [ 5 ]. The drive unit carries a DC gear motor with drives the fresh brew unit (Pre)grinded coffee [ 3 ] and hot water [ 4.1 ] are dispensed onto the permanent filter [ 4.4 ] and are drawn trough the filter by a piston [ 4.5 ] (vacuum).

  • Page 28: Operation

    OptiFresh (Bean) NG 3.4.1 Operation After making a fresh brew drink selection the following process starts: Position Action When the cycle is started, the piston starts moving upwards, while the brew chamber Start moves down (closing) to create a seal between the bottom of the chamber and the top of the cylinder.

  • Page 29: Wiper Tension Adjustment

    OptiFresh (Bean) NG 3.4.2 Wiper tension adjustment If a leak occurs between the brewer chamber [ 2 ] and the permanent filter [ 4 ] the tensile force of the brewer needs to be increased. The tensile force of the brewer should be set so that no water is able to leak between the brewer chamber [ 2 ] and the permanent filter [ 4 ]. The tensile force also ensures that the wiper [ 5 ] completely pushes the coffee residue off of the...

  • Page 30: Wiper Adjustment Tips

    OptiFresh (Bean) NG 3.4.3 Wiper adjustment tips Wiper tension correct (ideal) If the brewer is adjusted correctly, the wiper moves carefully over the upper side of the cylinder and pushes the coffee residue off of the permanent filter. The wiper bends slightly. When the wiper moves to the right the coffee residue is transported to the waste bin.

  • Page 31: Removing The Brewer Group

    OptiFresh (Bean) NG 3.4.4 Removing the brewer group The brewer can be entirely removed for thorough cleaning and service. Removing the brewer: 1. Open the door of the machine and press the open/ close brewer button [1]. The brewer will turn into the ‘open’...

  • Page 32: Drive Unit

    OptiFresh (Bean) NG 3.5 Drive unit The fresh brew unit [1] is driven by drive unit [2] with a 24Vdc motor 5 RPM [2.1]. On the output shaft is a plastic connector [2.3] which drives the fresh brew unit [1]. A micro switch [2.5] controls the position of the fresh brew unit.

  • Page 33: Operation

    OptiFresh (Bean) NG 3.5.1 Operation After making a fresh brew drink selection the following process starts: Position Brewer Switch unit contact The software always checks if the fresh brew unit is in its initial (start) position when the machine is switched ON. Start If the plastic connector is in position B, the drive unit will be powered until the micro switch falls into the plastic...

  • Page 34: Grinder (Optifresh Bean)

    OptiFresh (Bean) NG 3.6 Grinder (OptiFresh Bean) The grinder is driven by a powerful DC motor [2.6]. The upper grinding disk [2.2] is fixed. The lower grinding disk [2.3] is driven by a drive belt [2.4]. The grind fineness can be set with an adjustment screw [2.5]. When the screw is turned clockwise, the distance from the upper grinding disk reduces; anti-clockwise it increases. The ground coffee leaves the grinder via the coffee outlet [2.1]. A rubber flap prevents the entry of moisture. Major parts Technical data Material 1. Bean canister Content 2.5 kg 2.

  • Page 35: Basic Settings

    OptiFresh (Bean) NG 3.6.1 Basic adjustment The coffee grinder is factory set for an average grind fineness. WARNING • Keep your fingers away from the grinding mechanism when the machine is in operation. WARNING • If there is a sound of two stones rubbing against each other, make the grind coarser. • The grinding disks must never come into contact with one another. • The grind fineness and grind capacity depends on the type of coffee beans and the roasting.

  • Page 36: Service Life

    OptiFresh (Bean) NG 3.6.2 Service life The service life of the ceramic grinding disks is approximately 3x longer than steel grinding disks. The service life depends on the type of coffee beans* and is approx. 3,000 kg of coffee beans. With an average measure of 7.5 g/sec.

  • Page 37: Drive Belt Replacement

    OptiFresh (Bean) NG 3.6.5 Drive belt replacement Coffee grinder housing disassembly 1. Remove the bean- and instant canister [1] and remove the cover plate [2] behind it. 2. Disconnect the electrical connections to the small coffee grinder circuit board (via the rear wall). 3.

  • Page 38: Cleaning

    OptiFresh (Bean) NG 3.6.5 Cleaning Depending on the fineness of the grind and the intensity of use, coffee residue collects in the grinder housing and on the grinding disks (fine particles, coffee oil, cof- fee residue), which can affect the grinding capacity, the measuring accuracy and also the taste. 70gr Cleaning frequency To guarantee a constant grind quality, it is recommended to clean the coffee grinder at least every 6 months.

  • Page 39: Instant Group

    OptiFresh (Bean) NG 3.7 Instant group The instant product (ingredient) is pushed out of the canister [ 1 ] by a worm screw and falls via the dispensing nozzle into the mixer unit [ 3.4 ]. At the same time, hot water is dispensed into the mixer unit.

  • Page 40: Ventilation Mixer Group

    OptiFresh (Bean) NG 3.7.1 Ventilation mixer group The fan on the rear side of the machine ventilates the mixer group. The fan is easy to remove by turning the screw underneath. The fan speed can be adjusted in the service menu: 2.4 Settings │...

  • Page 41: Boiler System

    OptiFresh (Bean) NG 3.8 Boiler system Turn on the device using the ON/OFF switch. The display will light up. The magnetic valve [1.7] will open and the hot water reservoir [1] will be filled to the maximum level electrode [1.2]. The heating ele- ment will be switched on when the minimum level electrode [1.3] is in the water. As soon as the NTC sensor [1.4] measures the set temperature, the heating element [1.6] will be switched off.
  • Page 42 OptiFresh (Bean) NG level regulation When a drink is being dispensed the water level drops and the maximum level electrode [1.2] is released; the inlet valve [1.7] (2.5 litres/min.) opens and immediately refills the reservoir until the maximum level [1.2] is reached again. If the water level falls under the minimum level electrode [1.3] during operation, the operating panel display will show [ boiler filling ].

  • Page 43: Dispensing Valves

    OptiFresh (Bean) NG 3.8.1 Dispensing valves After a drink has been selected one of the dispensing valves [DV] opens and lead the hot water to the brewer or mixer system. The flow rate of each valve is adjusted by means of the adjusting screw [2.5.3] on the valve. The outflow quantity is determined by the time that the valve is opened. If the valve closes, the output [2.5.2] aerated [2.5.1] so that the supply hose to the brewer and mixer are always completely emptied.

  • Page 44: Removing / Replacing

    OptiFresh (Bean) NG 3.8.2 Removing / replacing The hot water dispensing valves are accessible by dismantling the cover behind the ingredients canisters. 1. Switch off the machine. 2. Drain the water heater with the drain hose. Attention: hot water. 3. Take the coffee- and instant canisters from the machine and remove the back cover.

  • Page 45: Menu Structure

    OptiFresh (Bean) NG 4. MENU STRUCTURE 4.1 The operator / service menu Most of the settings, including the product settings are secured by a PIN code. This PIN code is intended to prevent the user accessing the service menu. It is recommended not to leave this document with the user after installation and to change the standard factory PIN code.
  • Page 46 OptiFresh (Bean) NG • Menu items are connected to each other in a ‘loop’. • Exit the Operator menu; press the X key 1x. • Exit the Service menu; press the X key 2x. • After exiting the service menu, a long peep signal follows as a sign that changed settings are being stored in the memory. • If the service menu has to be opened again within 5 minutes, the machine will not ask for a PIN code again. Menu overview: ◄...

  • Page 47: The Operator Menu

    OptiFresh (Bean) NG 4.2 The operator menu Operator menu Main item Sub-item Range Description yes-no Set the machine for free or paid vending. 1.0 Free vend Time HH:MM Set the clock to the correct local time. 1.1 Clock Date DD-MM-YYYY Set the clock to the correct local date.
  • Page 48 OptiFresh (Bean) NG Example: Three switching times set Machine automatically switches from Stand-by to ON at 9 am. At 11am back to Stand-by, etc., etc. During stand-by the key panel is switched off and the boiler temperature drops to the set stand-by temperature (menu 2.4 Settings / Stand-by temp / off - 60-80°C (by default the stand-by temp is set to ‘off’) 9.00 - 11.00 14.00 - 15.00...

  • Page 49: [1.0] Free Vend / [1.1] Clock / [1.2] Switching Time [1.3] Recipe Counters / [1.4] Quick Recipe / [1.6] Software / [1.7] Pin-Code [1.8] Optilight / [1.9] Contrast / [1.10] Cup Sensors

    OptiFresh (Bean) NG Operator menu continued... Main item Sub-item Range Description Recipe 1 Total cups Total count per recipe (from free till jugs). Free cups Number of drinks free Paid cups Number of drinks paid price Recipe 12 price Paid high Number of drinks paid high price cups price...

  • Page 50: The Service Menu

    OptiFresh (Bean) NG 4.3 The service menu Service menu Main item Sub-item Range Description 2.1 Quick recipe Pro Recipe name 1 Cup volume 50-200 ml 120ml Use this for setting the volume and strength Coffee 0 - 10,00 s of coffee, milk, sugar and cocoa easily per recipe (drink key).
  • Page 51 OptiFresh (Bean) NG Optilight OptiLight green blue OptiLight green blue colour recipes 100% Light blue 100% 100% Green 100% White 100% 100% 100% Blue 100% Pink 100% Yellow 100% Orange 100% Table 1 Purple 100% 100% Key switch Software menu parameter Key switch Multicup Free...

  • Page 52: [2.1] Quick Recipe Pro / [2.2] Button Settings [2.3] Recipe Settings

    OptiFresh (Bean) NG Service menu continued …. Main item Sub item Item Range Description 2.3 Recipe setting <Recipe name > 1 DV 1 WT 0,0-30,0 s Delay time Water 1 DV 1 0-100 ml Dispensing amount Water 1 (Brewer) Rinse 1 WT 0,0-20,0 s Delay time Rinsing Water 1 Dispensing amount Rinsing Water 1 Auto-...

  • Page 53: Recipe Settings (Continued)

    OptiFresh (Bean) NG Service menu continued… Main item Sub item Item Range Description 2.3 Recipe setting <Recipe name> 1 DV 3 WT 0,0-30,0 s Delay time Water 3 (continued…) DV 3 0-100 ml Dispensing amount Water 3 Rinse 3 WT 0,0-20,0 s Delay time Rinsing Water 3 Dispensing time Rinsing Water 3...

  • Page 54: [2.4] Settings

    OptiFresh (Bean) NG Service menu continued… Set- Main item Sub item Item Range Description ting 2.4 Settings Language English Language choice display. Ex factory setting English. Nederlands (Dutch) Deutsch (German) Français (French) Svenska (Swedish) Norsk (Norwegian) Suomi (Finnish) Dansk (Danisch) Temperature Temp.

  • Page 55: Settings (Continued)

    OptiFresh (Bean) NG Service menu continued ... Main item Sub-item Item Range Description 2.4 Settings Coin system None No payment system connected (continued...) € 0.05 Coin channel 1 Coin value per channel setting. € 0.10 0-100.00 + € 0.20 Resp. € 0.05 to € 2.00. 0.00 = free Token €...

  • Page 56: Settings (Continued)

    OptiFresh (Bean) NG Service menu continued ... Main item Sub-item Item Range Description Add menu item Reset counters to the 2.4 Settings I/0 reset counters yes-no operator menu. (continued...) Menu item Snelrecept aan het opera- I/0 Quick recipe yes-no tormenu toevoegen Deactivate the drip tray sensor warn- Drip tray signal yes-no...

  • Page 57: [2.5] Reset Counters / [2.6] Service Boiler

    OptiFresh (Bean) NG Service menu vervolg ... Hoofd item Sub item Item Bereik Beschrijving 2.5 Reset counters Rinse counter? Reset rinse counter. Service counters Clean counter? Reset cleaning counter. Reset recipe counters for each Recipe counter 1 - 12 recipe. Recipe counters Reset total counter Reset total counters.

  • Page 58: [2.7] Hardware Test

    OptiFresh (Bean) NG Service menu continued ... Main item Sub-item Range Description 2.7 Hardware test Inputs Temperature Boiler temp Shows the status of the sensors/switches concerned. Level sensors High Yes/no Yes/no Drip tray sensor Yes/no Waste bin Yes/no 13 14 15 Door switch 1 Yes/no Brewer switch...

  • Page 59: Hardware Test (Continued)

    OptiFresh (Bean) NG Service menu continued…. Main item Sub item Range Description 2.7 Hardware test Calib. valves 15 ml / sec (continued...) 15 ml / sec Test by holding Calibrate to 150 ml (10 sec x 15 ml) in recipe button 15 ml / sec 11 (for 1 sec.).

  • Page 60: [2.8] Read Log / [2.9] Clear Log / [2.10] Load Defaults / [2.11] Sd Menu

    2.10 load defaults Model # Type code The defaults must be loaded when a new circuit board is installed. 2F1B When loading the defaults, the OptiFresh NG model stated on the # See Section 1.1 type plate must be set. Only after confirming the question No? push Model codes X / Yes? push V’ will the right model settings be loaded. Note;...

  • Page 61: Sd Menu (Continued) / [2.12] Change Pin

    OptiFresh (Bean) NG Service menu continued ... Main item Sub-item Item Description 2.11 SD menu Save data Personal With this menu item Personal settings can be saved on an SD settings memory card and/or copied to another machine. (continued..) All changed settings made in the menus; 2.4 Settings / 2.6 Service boiler / 2.13 Additional settings / 2.16 Cleaning management are saved in a data file (2Fxxxx00.MDU) on the card.

  • Page 62: [2.13] Additional Settings / [2.16] Cleaning Management

    OptiFresh (Bean) NG Service menu continued ... Main item Sub-item Item Range Description 2.13 Additional After reaching the set total of brewer settings movements, dispensing is disabled and Cup amount 0-1000 the display reads: Out of order – Waste bin full After reaching the set total of brewer move- Hysteresis 0-100...

  • Page 63: Software

    5.3 Software installation Pot: Other counters New software can easily be installed on the machine. Rinse: Clean: New software can be made available in the following Brewer filter: 1300 Brewer total: 1299 ways: Service: 12211 ● www.animo.eu / dealer login: Extranet ● by e-mail 2016/01 Rev. 0.3...
  • Page 64 Changed personal settings - A non-standard language file will be overwritten by the standard language file NL/GB/DU/FR Counts, Log and operating hours will be preserved! 1. Download the OptiFresh software from the Animo extranet site. 2. Unpack the ZIP file and copy all files to an SD card. 3. Remove the cover plate on the inside of the door. 4. Insert the SD card in the card holder.

  • Page 65: Maintenance

    OptiFresh (Bean) NG 6. MAINTENANCE 6.1 Daily rinsing program After 1 day the display shows RINSE. This message will disappear again after the rinsing program is executed. Place cup Rinse 10 sec. 10 Sek. 1. Activate the rinsing program [1a] and follow the instructions in the display.

  • Page 66: Weekly Cleaning Program

    OptiFresh (Bean) NG 6.2 Weekly cleaning program After 7 days appears the display shows CLEANING. This message will disappear again after the cleaning program is executed. place Cleaning 1. Activate the cleaning program [1] and follow the instructions in the display. 2.

  • Page 67: Change Brewer Filter

    OptiFresh (Bean) NG 6.3 Change brewer filter Monthly (or 4000 cups of coffee) the display shows CHANGE FILTER BREWER. This message will disappear again until the entire program is executed. place cup change brewer filter 1. Activate the brewer open / close “button [1] and follow the instructions in the display.

  • Page 68: Periodic Maintenance

    OptiFresh (Bean) NG 6.4 Periodic maintenance 6.4.1 Service boiler During installation of the machine the boilers service Place cup moment has been set. See service menu item 2.6 Service boiler / 2.6.1 Service moment During use, the drinks are counted. When the boiler service moment is reached the text [ Service Boiler ] will Service boiler appear in the display.

  • Page 69: Service Contracts

    User manuals, service manuals and software updates can be found on the Extranet section of www. animo.eu. If you do not have access, please request your personal login code on our website. Water filter We strongly advise you to use a water softener and/or water filter if the mains water is heavily chlorinated or is too hard.
  • Page 70 OptiFresh (Bean) NG Service activity Time Product Art.No. OptiFresh (Bean) Brewer 20,000 20 min. 49009 Perform maintenance at each of 20,000 brew cycles the brewer cleaning program with sachet coffee cleaner. 03488 Brewer 40,000 20 min. Replace at least after 40,000 brew cycles [Service brewer] 03380 parts shown here.
  • Page 71 1000741 or replace green mounting ring 03253 complete. 00008 (can) / Clean the mixer components with Animo cleaning agent 49009 (sachet) Checking (general) Check the complete machine operation. Check parts for damage/wear and/or leaks. Cleaning (general) Brewer and mixer unit as for weekly cleaning.

  • Page 72: Descaling Instructions

    • It is advisable to wear safety goggles and protective gloves when descaling. • After descaling, allow the device to run a minimum of three times. • Wash hands thoroughly after descaling • The device must not be submerged or hosed down. 6.5 Descaling instructions Animo supplies Descaler in the following quantities: • Descaler 48 x 50g sachets (Art. No. : 49007) • Descaler 1kg tube (Art. No. 00009) Time required, products and tools: • Time: approximately 45 minutes • 2 sachets Animo Descaler or 8-10 dessert spoons • Drip tray of approximately 1.5 litres • Crosshead screwdriver • Bucket or basin at hand...
  • Page 73 WARNING • HOT ! 4. Read the warnings and instructions for use on the Animo Descaler sachets before dissolving two 50g sachets (8-10 dessert spoons) into 2 litres warm water. 5. Slowly pour the 1 litre acid solution into the reservoir [ 4 ]. The acid solution will now react with the lime scale.
  • Page 74 OptiFresh (Bean) NG 9. Disassemble the valves. There are three possibilities: Cleaning / descaling Remove the seals and place them in a descaler solution. After the parts are cleaned build the valves back together. See Section 3.5.1 Dispensing valves Fit a replacement set After the parts are replaced entirely by the seal replacement set build the valves back together.
  • Page 75 OptiFresh (Bean) NG Rince! 12. Drain the boiler completely empty using the drain hose [ 8 ] and inspect if the boiler is clean. Repeat the above scaling procedure if there is still scale in the boiler. 13. Turn on the machine, the boiler refills with fresh water and heats up. 14.

  • Page 76: Maintenance Freshbrew Group

    OptiFresh (Bean) NG 6.6 Maintenance freshbrew group Replacing the Brewer Cylinder 6.6.1 and Teflon Seal The Zuma brewer creates a vacuum that pulls hot water through the coffee grounds and the filter screen, and into the brewer cylinder. The brewer pauses prior to dispensing the brewed coffee to allow this vacuum to pull all of the liquid into the cylinder.
  • Page 77 OptiFresh (Bean) NG 7. Remove the four old O-rings. These O-rings cannot be re-used and must be discarded. 8. Add a drop of Lubri-film around the perimeter of each of the holes to temporarily hold these o-rings in place. 9. Insert a toothpick through the centre of the o-ring and into each of the screw holes on top of the piston.

  • Page 78: Replacing The T-Bar & Housing, Crank Arm, Triple Cam, And The Brewer Arms

    OptiFresh (Bean) NG Maintanance freshbrew group (continuation) 6.6.2 Replacing the T-Bar & Housing, Crank Arm, Triple Cam, and the Brewer Arms The following procedure will guide you through the steps required to remove the T-bar (and its housing), the crank arm, the triple cam, and the two wiper arms. As these components are all mechanically linked together, they will all be removed in this procedure.
  • Page 79 OptiFresh (Bean) NG 7. Pull the two arms and the large spring connected to the arms out through the bottom of the mainframe. At this point in the procedure, the two arms can be completely removed. 8. Install the spring onto both of the brewer arms. Note that the each end of the spring must be hooked to each arm, as illustrated.
  • Page 80 OptiFresh (Bean) NG 12. Once you are certain that the crank arm and triple cam are properly aligned, place a center punch in the centre of the crank arm shaft (on the side with the plastic crank arm), and give it one or two taps. If the two are properly aligned, the crank arm will easily couple with the triple cam.

  • Page 81: Transport / Shut Down

    OptiFresh (Bean) NG 7. TRANSPORT / STORAGE Please do the following before transporting or putting the device in storage. 1. Carry out the brewer and mixer unit cleaning programme. 2. Clean the ingredient canister(s), mixer system, leaking tray and casing. 3.

  • Page 82: Component Accessibility

    OptiFresh (Bean) NG 8. COMPONENT ACCESSIBIlITY OptiFresh NG Fresh brew canister OptiFresh Bean NG Bean canister Instant canisters Service panel Dispensing valves Circuit board Ingredient motors Mixer SD-cardholder Key switch Ventilator Brewer Waste bin switch Co ee outlet Main switch...
  • Page 83 OptiFresh (Bean) NG Water reservoir Level / NTC Ginder PC board Boil dry safety Ginder print 24V power supply Brewer motor Inlet valve Main PC board Solid state relais 2016/01 Rev. 0.3...

  • Page 84: Electronics Overview

    OptiFresh (Bean) NG 9. ElECTRONICS SUMMARY WARNING During repairs or maintenance work, avoid electrostatic discharge (ESD) on the control unit. ● Main PC board ..........9.1 ● Interface / display .......... 9.2 ● Power supply 100-240Vac / 24Vdc 65W ..9.3 ● Grinder board 230Vac / 230Vdc ....9.4 9.1 Main PC board This control unit is the device’s main control unit and is accessible by removing the left side panel.

  • Page 85: Main Control 9.1.1 Main Circuit Board Inputs

    OptiFresh (Bean) NG 9.1.1 Main circuit board entrances Connector J12 Connector cable between the main circuit and door circuit Connector J250 (PWM fan) Colour Notes PWM signal black blue Connector J7 (Inputs) J250 Sensor Colour Notes LB Drip tray Yellow GND Drip tray Black LSL level low...

  • Page 86: Main Circuit Board Outputs

    OptiFresh (Bean) NG 9.1.2 Main circuit board exits Connector J2 MIX/BR Motor Colour Notes MIX2 17-18 Brewer Black MIX3 15-16 Mixer 2 Violet 13-14 Mixer 3 Pink Pay attention to the right direction! 11-12 Grinder signal 1 Brown Common +24 Vdc (red 9-10 Ingredient Motor 2 Green...

  • Page 87: Main Circuit Board Communication

    OptiFresh (Bean) NG 9.1.3 Main circuit board communication The machine has standardized vending machine con- nections for connecting coin mechanism, coin changer or cashless payment systems. These connectors meet the MDB protocol for vending COMMUNICATION machines. RS232 For further information or advice please contact our support department.

  • Page 88: Interface / Display

    OptiFresh (Bean) NG 9.2 Interface / Display The interface connects all the components located in and on the door and is connected by a cable to the main control. 9.2.1 Connections First First Unlock! Unlock! Interface & Display Conn Notes LCD atcable J100 Main control...

  • Page 89: Connections

    OptiFresh (Bean) NG 9.3 Power supply The 24 Vdc supply consists of a 24 Vdc – 65 W switched power supply and can be accessed by removing the rear wall. ● On an overload, the power supply switches itself off automatically. Reset the power supply by turning the main switch off and on again.

  • Page 90: Connections

    OptiFresh (Bean) NG 9.4 Grinder circuit board This grinder circuit board converts 230 Vac (alternating current) into 230 Vdc (direct current) with a rectifier to drive the grinder motor. (OptiFresh Bean) The IM1 signal (24 Vdc) from the main control is connected to connection J5-J6 (the red LED lights). This signal controls the grinder motor with a triac.

  • Page 91: Troubleshooting

    OptiFresh (Bean) NG 10. FAUlT ANAlYSIS WARNING ● When carrying out repairs and cleaning the device, the plug should always be removed from the wall socket before the device is opened. Preface Before searching for the defect, check that all parts are in their correct position. To do this, remove the device’s rear plate and check that all printed circuit boards, connectors, wire beams and pipes are mounted correctly.

  • Page 92: Display Messages During Use

    OptiFresh (Bean) NG 10.3 Display messages during use Display Possible cause Action Make your choice Run the rinse program and follow Rinse program not activated in the instructions in the display. time. See chapter 5. Maintenance / 5.1 daily rinsing program Rinsing Make your choice Run the cleaning program and fol-...
  • Page 93 OptiFresh (Bean) NG Display Possible cause Action Out of order Waste bin is not detected. Check the waste bin. Waste bin missing Out of order For safety reasons, the machine The machine can be operated with the door automatically switches off if the open by using the door pin (User manual: door is opened.

  • Page 94: Fault Analysis

    OptiFresh (Bean) NG 10.4 TROUBlESHOOTING Display Possible cause Action Minimum electrode error: mini- Check that the level sensors are func- mum electrode detects no water tioning. See service menu 2.7 Hard- but maximum electrode does. ware test. Switch the device off and on Inlet valve shuts.
  • Page 95 OptiFresh (Bean) NG Display Possible cause Action Check the brewer switch and brewer motor function in the service menu 2.7 Out of order Hardware test. Switch the device off Brewer was not returned to its and on again. initial position. E5 Brewer error Check break pin of Brewer motor.
  • Page 96 OptiFresh (Bean) NG Display Possible cause Action Out of order Brewer and Mixer output group Carry out the checks as specified for E7 overloaded (current too high). and E8. The control has disabled the Switch the machine off and on again. output. E13 Mixer error Ingredient motor output group Carry out the checks as specified for overloaded (current too high).

  • Page 97: Special Options

    OptiFresh (Bean) NG 11. SPECIAl OPTIONS 11.1 Installation OptiFesh NG Hot&Cold Required equipment: Cooled water • OptiFresh NG H&C from cooling • Base cabinet with cooling unit [1001569]. unit 1. Build the cooling unit in the cabinet according the Tap water instructions supplied. to cooling unit 2. Connect the machine to the water (incl. water filter) and electricity.

  • Page 98: Installation Optibean With Waste To Litter Bin

    OptiFresh (Bean) NG 11.2 Installation OptiBean with waste to litter bin Required equipment: • OptiFresh NG • Base cabinet with access to litter bin [1001559] • Top board with access to litter bin, [65031] small or [65032] large. 1. Build up the cabinet [ 1 ] according the instructions supplied. 2. Remove the stainless steel hatch [ 2 ] in the bottom of the OptiFresh, and centre the machine over the opening { 1 ] .

  • Page 99: Payment Systems

    OptiFresh (Bean) NG 12. PAYMENT SYSTEMS 12.1 Coin mechanism (optional) The OptiFresh is available with an optional coin mechanism suitable for euros (€0.05 - €2.00). Other currencies are available on request. The coin mechanism can also easily be programmed to accept tokens.

  • Page 100: Coin Blocking 12.1.3 Activate Existing Token

    OptiFresh (Bean) NG 12.1.3 Activating existing tokens The token shown here is programmed in the coin mechanism as standard. Configure the service menu as described in the following section from point 4. Token Art. No. : 03344 12.1.4 Programming a new token ● Required: 10 tokens ● Attention: remember the DIL switch positions for any rejected coins. Leave S1.10 ON! 1.

  • Page 101: Programme A New Token

    OptiFresh (Bean) NG 12.1.6 Accepting Tokens only (no Euro’s) Carry out sections 12.1.3 and 12.1.4 beforehand. 1. Open the service menu 2. Set to TOKEN using menu 2.2 Button settings / Button 1-12 / Price. 3. Block the €0.05 - €2.00 coins using the coin mechanism DIL switches and the table below.

  • Page 102: Coin Changer (Optional)

    OptiFresh (Bean) NG 12.2 Coin changer (optional) The OptiFresh is available with an optional coin changer suitable for euros (€ 0.05 to 2.00). Other currencies are available on request. The changer has 6 change tubes (€ 0.05 / 2x 0.10 / 0.20 / 0.50 / 1.00).

  • Page 103: Programme A New Token

    OptiFresh (Bean) NG 12.2.3 Programme a new token The token shown opposite is already programmed in the coin changer [Token A]. For programming a new token {[B] see detailed token teach instructions in the NRI technical documentation. Attention; switch the machine OFF/ON twice after a new token has been programmed.
  • Page 104 OptiFresh (Bean) NG OptiFresh NG V olt 463 - 485 2016/01 Rev. 0.3...
  • Page 105 OptiFresh (Bean) NG OptiFresh Bean NG V olt 463 - 485 2016/01 Rev. 0.3...
  • Page 106 Animo B.V. Dr. A.F. Philipsweg 47 9403 AD Assen The Netherlands Tel. no. +31 (0) 592 376376 Fax no. +31 (0) 592 341751 E-mail: info@animo.nl www.animo.eu Rev. 0.3 01/2016 Art.nr 1002019...
  • Page 107 2016/01 Rev. 0.3...

This manual is also suitable for:

Optifresh bean ng

Table of Contents