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Service boek
NL
Service book
GB
Servicehandbuch
D
Manuel de service / maintenance
F

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Summary of Contents for Animo OptiFresh

  • Page 1 Service boek Service book Servicehandbuch Manuel de service / maintenance...
  • Page 2: Table Of Contents

    CONTENT PREFACE .............................44 1. BASIC FUNCTIONING ......................45 1.1 Boiler System ........................46 1.2 Temperature regulation ....................46 1.3 Hot water dispensing .......................46 1.4 Cold water dispensing (optional) ..................46 1.5 Ingredients and mixer system ..................46 1.6 Evaporation extractor system ..................47 1.7 Brewer unit ........................47 1.7.1 Adjustment ......................48 1.7.2 Setting tips ......................49 1.7.3 Troubleshooting .....................50...
  • Page 3 6. COMPONENT ACCESSIBILITY ....................70 6.1 Electronics summary .......................71 6.1.1 Control unit ......................71 6.1.2 Interface / Display ....................72 6.1.3 Power supply ......................72 6.2 Main circuit board entrances ....................73 6.3 Main circuit board exits ....................74 6.4 Main circuit board communication ...................75 7. TROUBLESHOOTING ......................75 7.1 Read log ..........................75 7.2 Clear log ..........................75 7.3 Troubleshooting .......................76...
  • Page 4: Preface

    © 2008 Animo® All rights reserved. No part of this document may be reproduced and/or made public in print, microfilm, electronic media or any other form without the manufacturer’s prior consent. This also applies to the corresponding diagrams and/or charts.
  • Page 5: Basic Functioning

    5. Brewer motor 10. Inlet valve Fresh brew Instant Cold water (optional) Fig. 1 Instant (OptiFresh 2 model and upwards) 11. Instant ingredient canisters 15. Mixer motor 12. Canister motor 16. Mixer impellor 13. Ventilator 17. Mixer housing 14. Evaporation extractor filter cassette 18.
  • Page 6: Boiler System

    1.4 Cold water dispensing (optional) OptiFresh has a built-in cold water option + special base cabinet with built-in cooling unit. When dispensing a cold-water recipe, inlet valve DV6 opens (fig. 1-21) and allows water to flow from the mains to the cooling unit cooling coil (fig.1-20).
  • Page 7: Evaporation Extractor System

    1.6 Evaporation extractor system Evaporation released during mixing is largely absorbed by the evaporation extractor ring (fig. 1-18) and sucked into the machine via the filter cassette (fig. 1-14). The evaporation and ingredient residue are absorbed by the filter. The filter (fig. 1-14) can be easily reached (for cleaning purposes) by dismantling the mixer unit (fig.
  • Page 8: Adjustment

    1.7.1 Adjustment If a leak occurs between the brewer unit and the permanent filter the tensile force of the brewer needs to be increased. The tensile force of the brewer should be set so that no water is able to leak between the brewer unit (fig. 3-1) and the permanent filter (fig.
  • Page 9: Setting Tips

    1.7.2 Setting tips Tensile force too low (fig. 4) Tensile force correct (fig. 5) Tensile force too high (fig. 6) If the wiper moves over the If the brewer is adjusted If the brewer is adjusted too upper side of the cylinder it correctly, the wiper moves high, the wiper will stretch makes no...
  • Page 10: Troubleshooting

    1.7.3 Troubleshooting Problem Probable cause Action The wiper pushes against the The brewer unit does not rise Check if the brewer unit is able coffee residue when moving to far enough. to move upwards freely. the left. The brewer unit is hindered during the upward movement.
  • Page 11: Menu Structure

    2. MENU STRUCTURE 2.1 The operator/service menu The majority of settings, including product settings, are protected by a PIN code. This PIN code ensures that users do not gain access to the service menu. It is recommended not to leave this document with the user after installation and to change the standard factory PIN code.
  • Page 12: The Operator Menu

    2.2 The operator menu Operator menu Main item Sub item Item Range Description 1.0 Free dispensing Yes/no Set the device to free or paid dispensing here. 1.1 Clock Time HH:MM Set the clock to the correct local time here. Date DD-MM-JJJJ Set the clock to the correct local time here.
  • Page 13: The Service Menu

    2.3 The service menu Service menu Main item Sub item Item Range Description 2.1 Quick recipe Recipe name 1 Cup volume 50-200 ml 120ml Use this for setting the volume and strength of coffee, milk, sugar and cocoa Coffee (1) -20 / +20% easily per recipe (drink key).
  • Page 14 Service menu continued …. Main item Sub item Item Range Description 2.3 Recipe setting Recipe name 1 Unit 1 DV 1 WT 0,0-30,0 s Waiting time Water 1 DV 1 0,0-100,0 ml Dispensing amount Water 1 (Brewer) Rinse 1 WT 0,0-20,0 s Waiting time Rinsing Water 1 Dispensing amount Rinsing Water 1 Auto-...
  • Page 15 Service menu continued …. Main item Sub item Item Range Description 2.3 Recipe setting Recipe name 1 DV 4 WT 0,0-30,0 s Waiting time Water 4 (continued…) Dispensing amount Water 4 DV 4 0,0-100,0 ml (Hot water dispensed) DV 5 WT 0,0-30,0 s Waiting time Water 5 Dispensing amount from an extra hot water...
  • Page 16 Service menu continued… Set- Main item Sub item Item Range Description ting 2.4 Settings Language English Language choice display. Ex factory setting English. Dutch German French Temperature Boiler temperature standard model 95°C * 1A - 5A Temp. boiler 70-97°C * Boiler temperature FreshBrew + * From software 2.0 90°C *...
  • Page 17 Service menu continued ….. Set- Main item Sub item Item Range Description ting 2.4 Settings Coin system € 0,05 Coin value setting for each channel. Coin channel 1 (continued…) € 0,10 €0.05-€2 respectively. 0-100,00 + € 0,20 0.00=free Token € 0,50 TOKEN=coffee token €...
  • Page 18 Service menu continued…. Main item Sub item Range Description 2.7 Hardware test Inputs Temperature Boiler temp Level sensors High Yes/no Yes/no Drip tray sensor Yes/no Shows the status of the sensors/switches Waste bin Yes/no indicated Door switch Yes/no Brewer switch Yes/no Key switch Yes/no...
  • Page 19 Model # Are you sure? When a new circuit board is introduced it is necessary to load defaults. When loading defaults it must be stated on the OptiFresh OF1A xx00 model plate. The correct model settings are not loaded until the OF2A xx00 # See chapter 3.2...
  • Page 20 Service menu continued… Main item Sub item Item Range Description 2.13 Addit. settings Waste manag. After reaching the set total of brewer movements, dispensing is disabled and Cup amount 0-1000 the display reads: Out of order – Waste bin full After reaching the set total of brewer move- Almost full sign.
  • Page 21: Recipe Settings

    Go to 2.4 Settings / 2.4.9 I/0 Quick recipe via the service menu and change Yes into No. 3.2 Model code system The OptiFresh models have the following standard canister configurations (fig. 8): Fig. 8 OptiFresh 1 A...
  • Page 22: Button Settings

    Chocolate Milk Jug of Coffee Warm Milk Jug of Hot Water Café au Lait Jug of Coffee # = jug filled using key switch Jug of Hot Water * = only OptiFresh with cold water option Table 3 05/2008 Rev. 0.6...
  • Page 23: Different Canister Configuration

    Café au Lait inst. Latte Macchiato inst # = jug filled using key switch Jug of Coffee * = only OptiFresh with cold water option Jug of Coffee inst. inst. = Recipe made with instant coffee Jug of Hot Water Table 4 05/2008 Rev.
  • Page 24: Calibrating The Hot Water Valves

    Example: Set parameter for DV1 = 100 ml, Rinse 1 = 7.5 ml --> Programme carries out the following action: DV1 = 92.5 ml, Rinse 1 = 7.5 3.5 Timebar recipe settings OptiFresh 1 OptiFresh 2 DV 1WT DV 1...
  • Page 25: Software

    ● www.Animo.eu / dealer log in: Extranet * ● By Email * User manuals, service manuals and software updates can be found on the Extranet section of www. animo.eu. If you do not have access, please request your personal login code on our website. 05/2008 Rev. 0.6...
  • Page 26: Setting A Service Parameter

    Before carrying out maintenance, read the safety instructions in the user manual, service manual, and recommended cleaning agents. User manuals, service manuals and software updates can be found on the Extranet section of www.animo.eu. If you do not have access, please request your personal login code on our website.
  • Page 27: Servicing

    For an estimated total of < 25000 cups a year we recommend one service a year. For an estimated total of > 25000 cups a year we recommend two services a year. Service activity Time Product Art. No.: OptiFresh Descale 45 min. Descale boiler system (see service manual). Animo descaler 49007 Use valve seal set if necessary.
  • Page 28: Descaling Instructions

    Descaler 1kg tube (Art. No. 00009) Time required, products and tools: • Time: approximately 45 minutes • Animo Descaler x 2 sachets or 8-10 dessert spoons • Drip tray of approximately 1.5 litres • Bucket or basin at hand 1. Switch on the device and let it warm up.
  • Page 29 6. Pour the acid solution into the reservoir (fig. 14-1). The acid solution will now react with the lime scale. 7. Leave the solution to soak for a minimum of 10 minutes, until the foaming has stopped. 8. Use a brush to spread the acid over the level electrodes during the soaking time (fig.
  • Page 30: Component Accessibility

    6. COMPONENT ACCESSIBILITY Display Dispensing valves Key switch Ingredient motors Service panel Circuit board Ventilator Brewer Main switch Door switch Waste bin senso Brewer motor Power relay 24V power supp Water reservoir Level / NTC Boil dry safety Control unit Drip tray full sensor Inlet valve Fig.
  • Page 31: Electronics Summary

    6.1 Electronics summary WARNING During repairs or maintenance work, avoid electrostatic discharge (ESD) on the control unit. ● Control unit ........6.1.1 ● Power supply 230Vac:24V 65W ..6.1.2 ● Circuit board ........6.1.3 6.1.1 Control unit This control unit is the device’s main control unit and is accessible by removing the left side panel (fig.
  • Page 32: Interface / Display

    6.1.2 Interface / Display The interface (fig. 17) connects all components found inside and on the door with the main control unit via a flat cable. Animo OptiFresh DISPLAY Fig. 17a KEYSWITCH TO MAIN PC BOARD SERVICE KEYBOARD SD-READER Memory Card KEYBOARD Fig.
  • Page 33: Main Circuit Board Entrances

    6.2 Main circuit board entrances Connector J12 Connector cable between the main circuit and door circuit Connector J7 Sensor Colour Comments Drip tray sensor Yellow Drip tray sensor Mass Black Level sensor Low Brown Level sensor Mass Green Level sensor High White Waste bin switch Pink...
  • Page 34: Main Circuit Board Exits

    6.3 Main circuit board exits Connector J2 Motor Colour Comments Black 17-18 Brewer / Mixer 1 Correct direction of rota- MIX/BR tion = red wire (+24VDC) NOT on red spot of the Brewer Motor MIX2 15-16 Mixer 2 Violet MIX3 13-14 Mixer 3 Pink...
  • Page 35: Main Circuit Board Communication

    6.4 Main circuit board communication Communication Conn Comments Coin tester NRI G13 OPTIONAL Future port RS232 COMMUNICATION Future port RS232 Future port Fig. 21 Future port 7. TROUBLESHOOTING WARNING ● When carrying out repairs and cleaning the device, the plug should always be removed from the wall socket before the device is opened.
  • Page 36: Troubleshooting

    7.3 Troubleshooting Display messages Possible cause Action and errors No action required. When boiler reaches When used for the first time: boiler the appropriate level, the display will show is still empty and is being filled. 'Boiler is heating up'. Out of order During use: boiler is not filling Boiler filling...
  • Page 37 Display messages Possible cause Action and errors Brewer was not started from its Check the brewer motor function in the Out of order initial position. Brewer motor not service menu 2.7 Hardware test. Switch E4 Brewer error turning. the device off and on again. Check the brewer switch and brewer motor Out of order Brewer was not returned to its...
  • Page 38: Coin Mechanism (Optional)

    8. COIN MECHANISM (OPTIONAL) The OptiFresh is available with an optional coin mechanism suitable for euros (€0.05 - €2.00). Other currencies are available on request. The coin mechanism can also easily be programmed to accept tokens. It is also possible to have an existing device fitted with the coin mechanism.
  • Page 39: Activating Existing Tokens

    8.3 Activating existing tokens The token shown here (fig. 26) is programmed in the coin mechanism as standard. Configure the service menu as described in the following section from point 4. Fig. 26 Token Art. No. : 03344 8.4 Programming a new token ●...
  • Page 40: Accepting Tokens Only

    8.6 Accepting Tokens only Carry out sections 5.3.3 and 5.3.4 beforehand. 1. Open the service menu 2. Set to TOKEN using menu 2.2 Button settings / Button 1-12 / Price. 3. Block the €0.05 - €2 coins using the coin mechanism DIL switches and the table below.
  • Page 41 Animo B.V. Headoffice Dr. A.F. Philipsweg 47 P.O. Box 71 9400 AB Assen The Netherlands Tel. no. +31 (0)592 376376 Fax no. +31 (0)592 341751 E-mail: info@animo.nl Internet: http://www.animo.eu Rev. 0.6 05/2008 Art.nr 09782...

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