TE AMP 3K series Customer's Manual

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AMP 3K* Terminating Machine 1725950-[ ] and
AMP 5K* Terminating Machine 1725900-[ ]
SAFETY PRECAUTIONS
1. INTRODUCTION .................................................................................................................. 3
2. DESCRIPTION ..................................................................................................................... 4
2.1. Functional Description ................................................................................................. 5
2.2. Electrical Description ................................................................................................... 6
2.3. Machine Guard (Figure 7) ........................................................................................... 8
3. RECEIVING INSPECTION AND INSTALLATION ............................................................... 9
3.1. Receiving Inspection ................................................................................................... 9
3.2. Installation ................................................................................................................... 9
3.3. Considerations Affecting Placement of Bench Machines .......................................... 10
4. OPERATION ...................................................................................................................... 11
4.1. Machine Operation .................................................................................................... 11
4.2. Crimp Quality Monitor II (CQM II) .............................................................................. 11
4.3. Applicator Installation ................................................................................................ 14
4.4. Setup ......................................................................................................................... 14
4.5. Mode Selection and Operation .................................................................................. 15
4.6. Crimp Height Adjustment .......................................................................................... 17
4.7. End-Feed/Side-Feed Applicator Conversion ............................................................. 17
5. MACHINE FAULT CODES ................................................................................................ 17
6. PREVENTIVE MAINTENANCE ......................................................................................... 18
6.1. Cleaning .................................................................................................................... 18
6.2. Lubrication ................................................................................................................. 18
7. ADJUSTMENTS ................................................................................................................. 19
7.1. Measuring the Shut Height ........................................................................................ 19
7.2. Shut-Height Adjustment ............................................................................................ 20
7.3. Crimp Height Adjustment Using Precision Adjustment Mechanism .......................... 21
7.4. Guard Insert Adjustment ........................................................................................... 22
8. MACHINE OPTIONS AND INSTALLATION ...................................................................... 24
8.1. Installation of Work Light Assembly Kit ..................................................................... 24
8.2. Installation of the Work Light Assembly Kit ............................................................... 26
8.3. Installation of Batch Counter Kit 1424267-1 .............................................................. 27
8.4. Installation of Air Feed Kit 1424266-1 ....................................................................... 28
9. TROUBLESHOOTING ....................................................................................................... 31
10. RoHS INFORMATION ........................................................................................................ 31
11. REVISION SUMMARY ....................................................................................................... 31
TOOLING ASSISTANCE CENTER 1-800-722-1111
READ THIS FIRST! ............................................................. 2
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Customer Manual
409-32034
16 SEP 16 Rev D
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