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TE PRO-CRIMPER III User Manual

Hand crimping tool

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PROPER USE GUIDELINES
Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use
and low volume applications. A wide selection of powered application equipment for extended-use, production operations is available.
The PRO-CRIMPER III Hand Crimping Tool is a "Commercial" grade
tool and is designed primarily for field installation, repair, maintenance
work, or prototyping in industrial, commercial, or institutional
applications. Product crimped with this tool will meet the crimp height
requirement for hand tools in the appropriate Application Specification
(114-series), but may not comply with other feature parameters of the
specification. Tyco Electronics offers a variety of tools to satisfy your
performance requirements. For additional information, contact the
Tooling Assistance Center at 1-800-722-1111.
TE DIE
LOCATOR
ASSEMBLY
ASSEMBLY †
58614-2
† Supplied with die assembly. Also available separately.
‡Contact the TOOLING ASSISTANCE CENTER or PRODUCT INFORMATION (see below) for specific contact part numbers.
1. INTRODUCTION
PRO-CRIMPER III Hand Crimping Tool Assembly
58614-1 consists of Die Assembly 58614-2 and PRO-
CRIMPER III Hand Crimping Tool Frame 354940-1.
The die assembly consists of crimping dies and a
locator assembly.
Read these instructions thoroughly before crimping
any contacts.
© 2011 Tyco Electronics Corporation, a TE Connectivity Ltd. Company
All Rights Reserved
*Trademark
TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or Company names may be trademarks of their respective owners.
PRO-CRIMPER* III Hand Crimping
Tool Assembly 58614-1 with
Die Assembly 58614-2
Locator Assembly
(Supplied with
Die Assembly)
Front of Tool
(Locator Side)
Die Assembly
Moving Jaw
Ratchet Adjustment Wheel
CONTACT
FAMILY ‡
SL156
58515-1
Series
Connectors
TOOLING ASSISTANCE CENTER 1-800-722-1111
PRODUCT INFORMATION 1-800-522-6752
SIZE
(AWG)
24 - 20 L
18
24 - 20 S
Figure 1
Dimensions on this sheet are in millimeters [with
NOTE
inch equivalents provided in brackets]. Figures and
illustrations are for identification only and are not
i
drawn to scale.
Reasons for revision are listed in Section 11,
REVISION SUMMARY.
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.te.com
Instruction Sheet
408-4228
05 MAY 11 Rev C
Stationary Jaw
Back of Tool
(Wire Side)
Pivot Pin
PRO-CRIMPER III
Hand Crimping Tool
Frame 354940-1
(408-9930)
Stationary
Handle
Moving Handle
WIRE
INSULATION
STRIP LENGTH
DIAMETER
(mm [In.]
1.52 - 2.79
[.060 - .110]
3.96 ± 0.38
[.156 ± .015]
1.09 - 1.91
[.043 - .075
1 of 6
LOC B

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Summary of Contents for TE PRO-CRIMPER III

  • Page 1 PRODUCT INFORMATION 1-800-522-6752 For latest revision and Regional Customer Service, *Trademark visit our website at www.te.com LOC B TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or Company names may be trademarks of their respective owners.
  • Page 2 408-4228 2. DESCRIPTION (Figure 1 and Figure 2) 4. Insert the short die retaining screw through the jaw and through both anvil dies, and tighten the The tool features a tool frame with a stationary jaw screw just enough to hold the dies in place. Do not and handle, a moving jaw, a moving handle, and an tighten the screw completely at this time.
  • Page 3: Crimping Procedure

    408-4228 11. To disassemble, close the tool handles until the 6. Tighten the nut and close the handles until the ratchet releases, remove the nut, the locator ratchet releases. assembly, the two die retaining screws, and the four 7. Remove and inspect the contact. die retaining pins, and slide the anvils and crimpers out of the tool jaws.
  • Page 4 408-4228 3. Position the contact so that the mating end of the contact is on the locator side of the tool, and so that the open "U" of the wire and insulation barrels must face the top of the tool. Place the contact up into the nest so that the movable locator drops into the slot in the contact.
  • Page 5: Maintenance

    Order the repair kit and replaceable parts through your TE representative, or call 1-800-526-5142, or send a 9. VISUAL INSPECTION facsimile of your purchase order to 1-717-986-7605, or...
  • Page 6 408-4228 Toling Compatible with Die Assembly 58614-2 PRO-CRIMPER III Hand Tool Frame 354940-1 SDE-SA Hand Tool 9-1478240-0 (Instruction Sheet 408-9930) (Instruction Sheet 408-8851) SDE Bench Terminator 1490076-2 626 Adapter 679304-1 (Customer Manual 409-10052) (Instruction Sheet 408-4070) Electro-Hydraulic (BT 3500 Battery-Hydraulic) Closed Head Assembly 2031460-1 “C”-Head Assembly 2031450-1...