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TE 2031400-1 Customer's Manual

Electro-hydraulic hand tool kit
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© 2015 TE Connectivity family of companies
All Rights Reserved
*Trademark
TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product, and/or company names may be trademarks of their respective owners.
Electro-Hydraulic Hand
Tool Kit 2031400-[ ]
SAFETY PRECAUTIONS - READ THIS FIRST! ..................................................................... 2
SAFETY PRECAUTIONS - AVOID INJURY - READ THIS FIRST! ...................................... 3
1. INTRODUCTION .................................................................................................................. 6
2. SPECIFICATIONS ................................................................................................................ 7
3. RECEIVING/INSPECTION ................................................................................................... 7
4. INSTALLATION/REMOVAL OF CRIMP TOOLING ............................................................ 8
4.1. Installation/Removal of CERTI-CRIMP II* Tool Adapters ............................................ 8
4.2. Installation/ Removal of Crimping Head ...................................................................... 8
4.3. Battery or AC Adapter Installation and Removal ......................................................... 9
5. OPERATION ........................................................................................................................ 9
6. PRESSURE RELEASE/RESET TOOL .............................................................................. 10
7. PREVENTIVE MAINTENANCE ......................................................................................... 10
7.1. Daily Maintenance ..................................................................................................... 11
7.2. Yearly Maintenance ................................................................................................... 11
7.3. General Notes ........................................................................................................... 11
8. RETURN/REPAIR .............................................................................................................. 11
9. TROUBLESHOOTING ....................................................................................................... 12
10. REVISION SUMMARY ....................................................................................................... 12
PRODUCT INFORMATION 1-800-522-6752
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.te.com.
Customer Manual
409-10095
Rev H
07 AUG 15
1 of 12

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Summary of Contents for TE 2031400-1

  • Page 1: Table Of Contents

    1 of 12 For latest revision and Regional Customer Service, All Rights Reserved *Trademark visit our website at www.te.com. TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product, and/or company names may be trademarks of their respective owners.

  • Page 2: Safety Precautions - Read This First

    Instead, dispose of batteries in user-serviceable parts. an environmentally responsible manner or send the Failure to observe these precautions may result in injury battery back to TE. or property damage. DANGER CAUTION Inspect the tool and jaws/dies before each use. Replace —...

  • Page 3: Safety Precautions - Avoid Injury - Read This First

    409-10095 SAFETY PRECAUTIONS — AVOID INJURY — READ THIS FIRST! Safeguards are designed into this application equipment to protect operators and maintenance personnel from most hazards during equipment operation. However, certain safety precautions must be taken by the operator and repair personnel to avoid personal injury, as well as damage to the equipment. For best results, application equipment must be operated in a dry, dust-free environment.
  • Page 4 409-10095 SUPPORT CENTER CALL TOLL FREE 1-800-522-6752 (CONTINENTAL UNITED STATES AND PUERTO RICO ONLY) The Support Center offers a means of providing technical assistance when required. In addition, Field Service Specialists are available to provide assistance in the adjustment or repair of the application equipment when problems arise which your maintenance personnel are unable to correct.
  • Page 5 BATTERY CHARGER PLUG REGION HYDRAULIC HAND CHARGER DC POWER AND OPTIONAL POWER TYPE OF USE TOOL KIT (INCLUDED) ADAPTER ADAPTER VOLTAGE 2031400-1 2063870-1 2063874-1 110 VAC NEMA 1-15 N. AMERICA 2031400-5 2-2031400-1 2063870-2 2063874-2 220 VAC CEE 7/17 2-2031400-5 1-2031400-1...

  • Page 6: Introduction

    409-10095 1. INTRODUCTION The Electro-Hydraulic Hand Tool kit 2031400-[ ] consists of the Electro-Hydraulic Hand Tool, one rechargeable battery cartridge (2031440-[ ]), a battery charger (2031441-[ ]) and a carrying case. To use the tool without a battery, an optional AC to DC power adapter (2031443-[ ]) is available. These assemblies are listed in the table in Figure 1.

  • Page 7: Specifications

    2. Thoroughly inspect each component for evidence of damage that may have occurred in transit. If any of the components are damaged, file a claim against the carrier and notify TE Connectivity immediately. 3. Keep this manual and all drawings with the tool for the benefit of operation and maintenance personnel.

  • Page 8: Installation/Removal Of Crimp Tooling

    Do not operate the tool without the dies. Damage to the crimp head can result. CAUTION Do not operate the tool with the TE label facing down. Operating the tool in this orientation could cause slow operation of the tool.

  • Page 9: Battery Or Ac Adapter Installation And Removal

    409-10095 Removal To remove a crimp head assembly, release the lower jaw from the cylinder by pressing the terminal grip thumb button (see Figure 3). Then, using a 2.5 mm hex wrench, loosen the head retaining screw until it allows the assembly to rotate more than one revolution. Refer to Figure 2. Continue rotating the head until it is no longer engaged with the cylinder assembly.

  • Page 10: Pressure Release/Reset Tool

    409-10095 2. Advance the moving jaw by pressing the terminal grip thumb button (Figure 3) in order to hold the connector in place. Do NOT deform the terminal body. 3. Place a pre-stripped wire in the barrel of the terminal. 4.

  • Page 11: Daily Maintenance

    NOTE BE SURE to return the tool to TE prior to the date indicated on the hose assembly for compulsory replacement of the hydraulic hose per CE requirements. Refer to the information provided in Section 9 to arrange the return of the tool.

  • Page 12: Troubleshooting

    Contaminated oil. Return the tool to TE. Activate the pressure release button and hold the tool such that the TE label is vertical with the hose at the top. Run the Slow operation. Low oil or air in the oil.

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