TE AMP 3K/40 Customer's Manual

© 2016 TE Connectivity Ltd. family of companies.
All Rights Reserved.
*Trademark
TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product, and/or company names may be trademarks of their respective owners.
AMP 3K/40* CE Terminating Machines
PN 2161400-[ ] and AMP 5K/40* CE
Terminating Machines PN 2161500-[ ]
SAFETY PRECAUTIONS - AVOID INJURY - READ THIS FIRST! ...................................... 2
1. INTRODUCTION .................................................................................................................. 3
2. DESCRIPTION ..................................................................................................................... 5
2.1.Functional Description .................................................................................................... 5
2.2.Electrical Description ...................................................................................................... 8
2.3.Machine Guard ............................................................................................................... 8
3. RECEIVING INSPECTION AND INSTALLATION ............................................................... 8
3.1.Receiving Inspection ...................................................................................................... 8
3.2.Installation ...................................................................................................................... 9
3.3.Considerations Affecting Placement of Bench Machines (Figure 8) ............................ 10
4. OPERATION ...................................................................................................................... 11
4.1.Control Panel Operation ............................................................................................... 11
4.2.Applicator Installation ................................................................................................... 11
4.3.Setup ............................................................................................................................ 13
4.4.Mode Selection and Operation ..................................................................................... 13
4.5.Adjusting the Motor Speed ........................................................................................... 14
4.6.Crimp Height Adjustment ............................................................................................. 14
4.7.End-Feed/Side-Feed Applicator Conversion ................................................................ 14
5. PREVENTIVE MAINTENANCE ......................................................................................... 14
5.1.Cleaning ....................................................................................................................... 14
5.2.Lubrication .................................................................................................................... 15
6. ADJUSTMENTS ................................................................................................................. 15
6.1.Measuring the Shut Height ........................................................................................... 16
6.2.Shut-Height Adjustment ............................................................................................... 16
6.3.Crimp Height Adjustment Using Precision Adjustment Mechanism ............................. 17
6.4.Guard Insert Adjustment .............................................................................................. 18
7. MACHINE OPTIONS AND INSTALLATION OF THE AIR FEED VALVE
ASSEMBLY ........................................................................................................................ 19
8. TROUBLESHOOTING ....................................................................................................... 21
8.1.Error Codes .................................................................................................................. 21
8.2.Diagnostics ................................................................................................................... 22
9. SOTWARE VERSION IDENTIFICATION .......................................................................... 22
10. DISPOSAL ......................................................................................................................... 22
11. REPLACEMENT AND REPAIR ......................................................................................... 23
12. RoHS INFORMATION ........................................................................................................ 23
13. REVISION SUMMARY ....................................................................................................... 23
PRODUCT INFORMATION 1-800-522-6752
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.te.com.
Customer Manual
409-10204
16 SEP 16 Rev G
1 of 23