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© 2021 TE Connectivity Ltd. Group of companies.
All Rights Reserved
TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product, and/or company names may be trademarks of their respective owners.
Micro SDE (Standard Die Envelope)
Lithium-Ion Battery-Powered
Crimp Tool Kits 2280380-[ ]
INTRODUCTION .................................................................................................................. 5
RECEIVING AND INSPECTION .......................................................................................... 7
PRE-OPERATION TESTING ............................................................................................... 7
OPERATION ........................................................................................................................ 8
Installing and removing the battery ................................................................................ 8
Installing and removing the die assemblies ................................................................... 8
Crimping ....................................................................................................................... 10
PREVENTIVE MAINTENANCE ......................................................................................... 10
Daily maintenance ........................................................................................................ 10
Annual maintenance .................................................................................................... 10
TROUBLESHOOTING ....................................................................................................... 11
REPLACEMENT AND REPAIR ......................................................................................... 11
REVISION SUMMARY ....................................................................................................... 11
PRODUCT INFORMATION 1-800-522-6752
Customer Manual
409-32043
30 SEP 2021
This controlled document is continuously updated.
For latest revision and Regional Customer Service,
visit our website at www.te.com.
Rev. D
1 of 11
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Summary of Contents for TE 2280380 Series
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Page 1: Table Of Contents
1 of 11 All Rights Reserved For latest revision and Regional Customer Service, visit our website at www.te.com. TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product, and/or company names may be trademarks of their respective owners. - Page 2 Instead, dispose of batteries in user-serviceable parts. an environmentally responsible manner or send the Failure to observe these precautions can result in injury battery back to TE. or property damage. DANGER CAUTION Inspect the tool and jaws/dies before each use. Replace Do not perform any service or maintenance other than any worn or damaged parts.
- Page 3 409-32043 SAFETY PRECAUTIONS – TO AVOID INJURY – READ THIS SECTION FIRST! Safeguards are designed into this application equipment to protect operators and maintenance personnel from most hazards during equipment operation. However, certain safety precautions must be taken by the operator and repair personnel to avoid personal injury, as well as damage to the equipment.
- Page 4 409-32043 Figure 1: Crimping tool kit with battery installed SDE crimping jaws LED work light LED indicator light Battery 2280381-1 or 2280381-2 Battery lock Trigger Table 1: Specifications Length 253 mm [9.96 in.] Width 93 mm [3.66 in.] Dimensions Depth 64 mm [2.52 in.] Mass/weight (with battery) 0.96 kg [2.12 lb.]...
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Page 5: Introduction
409-32043 INTRODUCTION Micro SDE Lithium-Ion Battery-Powered Crimping Tool Kits 2280380-[ ] each consist of a battery crimping tool and one rechargeable battery (2280381-1) used to power the tool. (See Figure 1.) Kit 2280380-1 includes a 110V battery charger (2280382-1). ... - Page 6 409-32043 Table 2: Popular die sets for crimping open and closed barrel terminals Catalog SDE die Product family TE product RG/U cable wire size number set only ULTRA-FAST FASTON™ (straight) [.110/.125 in.] receptacle Receptacles 82004 [26-14 AWG] 0.13-2.0 mm 58628-2...
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Page 7: Receiving And Inspection
2. Thoroughly inspect each component for evidence of damage that may have occurred in transit. If any of the components are damaged, file a claim against the carrier and notify TE Connectivity immediately. 3. Keep this manual and all drawings and product samples with the kit for the benefit of operation and maintenance personnel. -
Page 8: Operation
CAUTION Do not operate the tool without the die assembly installed. Damage to the crimping head can result. The following instructions are specific to the use of TE SDE die assemblies. Make sure to use only TE SDE die assemblies. - Page 9 409-32043 Installing the die assemblies 1. Remove the battery from the crimping tool. 2. Remove the two die retaining screws from the crimp jaws. 3. Slide the upper die into the jaw. Orient the die so that the indenters face inward (with the largest indenter entering first) and the screw holes align (Figure 2).
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Page 10: Crimping
1. Inspect the crimping head jaws and dies for wear or damage such as cracks, gouges, or chips. 2. Inspect the tool for damage or leaks. If damage is evident, return the tool to TE for repair. 3. Clean the tool, removing accumulations of dirt and grease from the crimping head, particularly in areas where the crimping head is installed and the product is crimped. -
Page 11: Troubleshooting
Kit replacement parts are listed in Table 5. Stock and control a complete inventory to prevent lost time when replacement of parts is necessary. Order or return parts through your TE representative. You can also order parts by any of the following methods: ...
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