1. Manuals
  2. Brands
  3. EFOY Manuals
  4. Battery Charger
  5. 600
  6. User manual

EFOY 600 User Manual

Automatic charge control
Hide thumbs Also See for 600:
Table of Contents

Advertisement

Quick Links

Download this manual See also: Installation Manual
User Manual UM1
1600 | 1200 | 600
Automatic Charge Control
GB

Advertisement

Table of Contents
loading

Related Manuals for EFOY 600

Summary of Contents for EFOY 600

  • Page 1 User Manual UM1 1600 | 1200 | 600 Automatic Charge Control...

  • Page 3: Introduction

    1. Introduction Introduction Foreword Thank you for purchasing an EFOY product. We hope that you will enjoy your new unit. Please read these instructions first before using. Should you have any questions about installation or operation, please consult your dealer or the EFOY hotline.

  • Page 4: Safety Information

    Use only original EFOY equipment. Do not store unit and fuel cartridges at temperatures above 45° C. Do not operate at temperatures above 40°...
  • Page 5 1. Introduction There is no risk of coming into contact with methanol provided that you handle the unit and fuel cartridges in accordance with instructions. We are required by law to print the following notice. Methanol is toxic if inhaled, ingested or if it comes into contact with skin.

  • Page 6: Normal Operation

    1. Introduction Normal Operation The EFOY 600, EFOY 1200 and EFOY 1600 are automatic charging devices for 12V lead batteries. The unit may be used only to charge lead batteries that conform to the specifications in Chapter 3.4, S. 12).

  • Page 7: Disposal

    Old Units Old units are still valuable! Proper disposal can yield valuable raw materials while protecting the environment. Your dealer or the EFOY hotline: Tel.: 0049 89 607 454-99 can advise you about returning old units.

  • Page 8: Table Of Contents

    2. Table of Contents Table of Contents 1. Introduction 1.1 Foreword 1.2 Safety Information 1.3 Normal Operation 1.4 Declaration of Conformity 1.5 Seals of Approval 1.6 Disposal 2. Table of Contents 3. Configuration 3.1 Standard Equipment 3.2 Overview 3.3 Remote Control 3.4 Specifications 4.

  • Page 9: Configuration

    3. Configuration Configuration Standard Equipment The following is standard equipment: unit RC1 remote control with data line FH 1 fuel-cartridge holder with belt MP 1 mounting plate with belt EH 1 exhaust hose (1.5 m) Charge line Service-Kit UM1 user manual Overview Charge line connection RC 1 remote-control connection...

  • Page 10: Remote Control

    3. Configuration Remote Control Display Information button and language-selection button >> On/Off button Button for automatic operation auto Yellow warning light “Please change fuel cartridge“ Red error warning light Reset button reset auto reset...

  • Page 11: Specifications

    3. Configuration Specifications Performance Product EFOY 600 EFOY 1200 EFOY 1600 Rating 25 W 50 W 65 W Charge capacity 600 Wh/Day 1200 Wh/Day 1600 Wh/Day (50 Ah/Day) (100 Ah/Day) (130 Ah/Day) Nominal voltage 12 V 12 V 12 V Charging current @ 12 V 2.1 A...
  • Page 12 3. Configuration Instrumentation Operation via remote control with four buttons and multilingual display Electrical interface MNL 4-prong plug Type Tyco Electronics AMP Universal Mate-N-Lok (Mfr. No. 350779) Fuse G fuse 250V 8.0A M, 5 x 20 mm...

  • Page 13: Installation

    4. Installation Installation Securely fasten unit and fuel cartridges when using on board motor vehicles and boats. Do not operate unit if there is danger of explosion. Unit is not watertight. Make sure that no water can enter. Keep unit and fuel cartridges away from children, temperatures in excess of 45°...
  • Page 14 The fuel-cartridge hose and the exhaust hose may not be damaged. Do not substitute another hose for either of the two. Use only original-equipment EFOY hoses. Do not place the fuel cartridge in front of the air intake or the exhaust!

  • Page 15: Securing

    4. Installation Securing Securing the unit Select a suitable location as described in Chapter 4.1, paying attention to the dimensions in Chapter 3.4 Specifications. 1. Run the belt in the groove under the mounting plate. 2. Secure the mounting plate tightly to the desired location.

  • Page 16: Connecting The Exhaust Hose

    4. Installation Connecting the Exhaust Hose The unit converts methanol and oxygen into water and carbon dioxide. The process generates heat, which together with water vapor, carbon dioxide and trace amounts of methanol, must escape. Attach the exhaust hose (included) to conduct by products to the exterior.

  • Page 17: Off-Heat Duct

    4. Installation Off-heat duct The off-heat duct (included) extracts warm air so that the unit can also be operated in close quarters. Fasten the off-heat flange (1) to the unit using the pre- sunk screw holes. Attach the off-heat tube (2) to the off- heat bow and conduct the tube to the exterior.

  • Page 18: Electrical Connections

    4. Installation Electrical Connections All work should be carried out by qualified technicians in accordance with technical regulations. Improper connections or the use of wrong gauge wires could result in fire. All wires must be properly insulated and have adequate voltage rating.

  • Page 19: Connecting The Remote Control

    4. Installation Make sure that the polarity is correct (see illustration). unit – – Connect the positive wire + and the positive sensor cord + to the battery fuse. Then connect the battery fuse to the battery’s positive terminal. Then connect the negative wire – and the negative sensor cord to the battery’s negative terminal.
  • Page 20 4. Installation Connect the control panel with the data line (included) or with any commercially available network cable such as a Cat. 5 patch cable. Then insert the plug into the left socket on the unit marked “Remote Control“. The display contains two lines with 16 characters apiece.

  • Page 21: Select Language

    4. Installation Select Language Press >> on the control panel for 2 seconds. The control panel will display the language currently selected. The following languages are available: German (factory setting) Deutsch English French Italian Dutch Spanish Continue pressing >> until the desired language appears.

  • Page 22: Operation

    5. Operation Operation Connecting the Fuel Cartridge For safety’s sake, use only original EFOY fuel cartridges. Do not smoke while changing the cartridge and avoid open flames! Do not expose fuel cartridges to temperatures above 45°C. Do not place the fuel cartridge in front of the air intake or outlet.
  • Page 23 5. Operation Place a new sealed original-equipment EFOY fuel cartridge into the fuel-cartridge holder (1). Fasten the belt on the fuel-cartridge holder (2). Do not attach fuel cartridges without a fuel-cartridge holder. Only remove the childproof cap when the new fuel cartridge has been placed into the fuel-cartridge holder (3).

  • Page 24: Automatic Operation

    5. Operation Automatic Operation Before connecting to the electrical system, make sure the unit has been positioned properly and that the electrical system is protected by fuses (as described in Chapter 4.5.) Do not operate at temperatures above 40° C or below - 20°...

  • Page 25: Switching On The Fuel Cell

    5. Operation Switching on the Fuel Cell If desired, you can switch on the unit manually regardless of the battery voltage. The unit will then be in the “charging mode“. Press on the control panel once if the unit has been switched off, and twice if it is operating in automatic Charging mode mode.
  • Page 26 5. Operation Firmware version Automatic Firmware 1200 4.12L Maintenance messages (see also Chapter 7) Automatic Please change fuel cartridge If you have connected the optional cartridge sensor Automatic to your unit, a fuel cartridge will appear in the Charging mode display as soon as a predetermined amount is reached.

  • Page 27: Remote Operation

    5. Operation Remote Operation The unit may also be controlled and monitored remotely. In order to do this, you will need either the CI1 control interface or the IA1 interface adapter. You can obtain both from your dealer. An “R” for “remote” will appear in the first line when Automatic the unit is operating in remote mode.

  • Page 28: Switching Off The Fuel Cell

    5. Operation Switching Off the Fuel Cell Press on the remote control to switch off the device. The unit will gradually shut down, performing various function checks as it does so: To protect components, the unit must run at least 30 minutes before shutting down.

  • Page 29: Storage

    5. Operation Please observe the following maintenance tips for storage and winter operation: To cut energy costs, we recommend disassembling the unit and storing it away from cold if it is to be inactive for longer periods of time. Disassembly is easy;...
  • Page 30 5. Operation Unscrew the fuel cartridge and close it with a cap. Keep all elements clean. Keep unit and fuel cartridges – even empty or partially empty cartridges – away from children. Remove the exhaust hose. Keep it clean and place a cap over the exhaust outlet.

  • Page 31: Maintenance

    SFC Smart Fuel Cell AG Eugen-Saenger-Ring 4 D-85649 Brunnthal-Nord, Germany Hotline: 0049 89 607 454-99 Fax: 0049 89 607 454-69 hotline@efoy.com www.efoy.com Cleaning Switch off device before cleaning and unplug the battery charging cable. The device is not watertight. Make sure that moisture cannot get inside.

  • Page 32: Troubleshooting

    7. Troubleshooting Troubleshooting Safety Do not open unit! It contains no components that you can repair yourself. Contact SFC Smart Fuel Cell AG if you are unable to correct a malfunction using these instructions. Problems and Solutions The control panel signals problems via a red and/or yellow light and a running message on the second line of the display.
  • Page 33 7. Troubleshooting Message Solution Error 20: Please change fuel Insert a new fuel cartridge as described in Chapter 5.1. cartridge Check connection and screw cartridge on tightly. Error 21: Please change fuel Check cartridge hose for kinks. Check hose and cartridge connection for dirt.

  • Page 34: Problems Without Error Messages

    7. Troubleshooting Message Solution Error 53: Please check battery Battery voltage is too high. voltage Check whether the battery is the proper type. Check other charging devices such as generators or regulators for defects. Error 63: Automatic restart Unit is restarting automatically. Interruption: Surroundings Ambient temperature is too high.

  • Page 35: Changing The Fuse

    7. Troubleshooting Changing the Fuse Replace fuses only with fuses of the same type and rating. Never repair or override a fuse. Before changing fuse, locate the reason for the malfunction and have your dealer repair it. Switch off the unit before replacing the fuse. Unplug the charge line.

  • Page 36: Replacing Service Fluid

    There is no need to add service fluid prior to the initial start-up. Use EFOY brand service fluid only. Switch off the unit before refilling fluid. Unplug the charge line. Always keep the device’s service fluid nozzle clean.

  • Page 37: Appendix

    8. Appendix Appendix Accessories and Spare Parts Use only original equipment! Use of unauthorized parts compromise safety and void the guarantee. Description Item number Fuel cartridge M5 (2) 150 905 006 Fuel cartridge M10 150 905 008 Fuel-cartridge holder with belt FH1 150 905 002 Belt for fuel-cartridge holder 150 905 007...
  • Page 38 8. Appendix Description Item number Service-Kit 151 909 002 Control interface CI1 151 076 007 Interface adapter IA1 151 075 001 For further information on accessories and spare parts, please ask you dealer.

  • Page 39: Output Characteristic

    8. Appendix Output characteristic U-I and U-P characteristic as per CE test...

  • Page 40: Material Safety Data Sheet Methanol

    8. Appendix Material safety data sheet methanol When working with methanol fuel cartridges, be sure to comply with the following safety data sheet. In case of accident or nausea, immediately seek medical assistance and present this safety data sheet.
  • Page 41 Material safety data sheet Methanol Gemäß Richtlinie 91/155/EWG der Kommission der Europäischen Gemeinschaften Identification of the Substances / preparation and the company Identification of the substance or preparation: Synonyms : Methyl alcohol, methyl hydrate, wood spirit, methyl hydroxide Product use : Solvent, fuel, feedstock CAS no.
  • Page 42 Material safety data sheet Methanol Skin contact: Remove clothing before washing Wash immediately with lots of water/soap for 15 minutes Consult a doctor/medical service if irritation occurs After inhalation: Remove the victim into fresh air Restore or assist breathing if necessary Consult a doctor/medical service After ingestion: Swallowing methanol is life threatening...
  • Page 43 Material safety data sheet Methanol Plug the leak, cut off the supply Dam up the liquid spill Try to reduce evaporation Recover methanol or dilute with water to reduce fire hazard Clean-up: Eliminate all ignition sources Fluorocarbon alcohol resistant foams may be applied to spill to diminish vapour and fire hazard Maximize methanol recovery for recycling or reuse Collect liquid with explosion proof pumps For small spills: take up into non-combustible sorbent...
  • Page 44 Material safety data sheet Methanol OES-STEL : (333) mg/m3 (250) MAK : mg/m3 TRK : mg/m3 MAC-TGG 8 h : mg/m3 MAC-TGG 15 min. : mg/m3 MAC-Ceiling : mg/m3 VME-8 h : mg/m3 VLE-15 min. : 1300 mg/m3 1000 GWBB-8 h : mg/m3 GWK-15 min.
  • Page 45 Material safety data sheet Methanol 1278 9.10 Vapour pressure (at 20°C) : 0.792 9.11 Relative density (at 20°C) : 9.12 Water solubility : Completely 9.13 Soluble in : Ethanol, ether, acetone, chloroform 9.14 Relative vapour density : 9.15 Saturation concentration : g/m3 9.16 Viscosity :...
  • Page 46 Material safety data sheet Methanol Inhalation may worsen conditions such as emphysema or bronchitis Repeated skin contact may cause dermal irritation, dryness and cracking Reproductive effects: Reported to cause birth defects in rats exposed to 20000 ppm Issue date : May 2001 5 / 7 Ecological information 12.1 Ecotoxicity:...
  • Page 47 Material safety data sheet Methanol Methanol wastes are not suitable for underground injection Waste materials must be disposed of in accordance with your municipal, state, provincial and federal regulations 13.3 Packaging: Waste material code packaging (91/689/EEC, Council Decision 2001/118/EC,O.J. L47 of 16/2/2001): 15 01 10 (packaging containing residues of or contaminated by dangerous substances) Transport information 1230...

  • Page 48: Regulatory Information

    Material safety data sheet Methanol none 14.8 Limited quantities (LQ) When substances and their packaging meet the conditions established by ADR/RID/ADNR in chapter 3.4, only the following prescriptions shall be complied with: each package shall display a diamond-shaped figure with the following inscription: ‘UN 1230' or, in the case of different goods with different identification numbers...
  • Page 49 Material safety data sheet Methanol OES : Occupational Exposure Standards - United Kingdom 2001 MEL : Maximum Exposure Limits - United Kingdom 2001 MAK : Maximale Arbeitsplatzkonzentrationen - Germany 2001 TRK : Technische Richtkonzentrationen - Germany 2001 MAC : Maximale aanvaarde concentratie - the Netherlands 2002 VME : Valeurs limites de Moyenne d’Exposition - France 1999 VLE :...
  • Page 52 ©EFOY is a registrated trademark of SFC Smart Fuel Cell AG.

This manual is also suitable for:

12001600

Table of Contents