Page 1 Operating instructions (ENG) MODELS: EVEREST 650 HIGH PRESSURE 1.001-145.0 EVEREST 650 LOW PRESSURE 1.001-146.0 EVEREST 408 HIGH PRESSURE 1.001-151.0 EVEREST 408 LOW PRESSURE 1.001-152.0 Prior to Serial Number (Ref No. 1) See Serial Number page or call manufacturer. Read these instructions before using the machine.
Page 3: Machine Data Label
THIS UNIT MUST BE INSTALLED BY THE DEALER FROM WHOM YOU PURCHASED IT IN ACCORDANCE WITH THE PRESCRIBED INSTALLATION PROCEDURES. Information in this document is subject to change without notice and does not represent a commitment on the part of PROCHEM. 86352170 EVEREST...
Page 4: Table Of Contents
Table of Contents Operations Machine Data Label ......1 Technical Specifications ....17 Overview .
Page 5 Table of Contents Maintenance Parts Service Schedule ......40 Frame ........56 Key Checkpoints .
Page 6: Receiving Your Unit
Receiving Your Unit Acceptance Of Shipment Equipment List: Every part of your cleaning unit was carefully checked, 1. Console. tested, and inspected before it left our manufacturing 2. Waste tank. plant. Upon receiving the unit, make the following acceptance check: 3.
Page 7: How To Use This Manual
How To Use This Manual This manual contains the following sections: • How To Use This Manual The INSTALLATION section contains information on how to properly install the unit in your vehicle. • Safety • Installation The OPERATIONS section is to familiarize the operator •...
Page 8: Safety
Safety IMPORTANT SAFETY INSTRUCTIONS When using this machine, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. These symbols mean WARNING or CAUTION. Failure to follow warnings and cautions could result in fatality, personal injury to yourself and/or others, or property damage.
Page 9 Safety Before disconnecting the negative (-) ground cable, make sure all switches are OFF. If ON, a spark will occur at the ground cable terminal which could cause an explosion if hydrogen gas or gasoline vapors are present. When disconnecting the battery, ALWAYS disconnect the negative (-) terminal FIRST. DO NOT smoke around the unit.
Page 10: Hazard Intensity Level
Unless Operation Guide is Read and understood. In Flammable or Explosive areas. In areas with possible falling objects. WHEN SERVICING MACHINE: Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use Prochem approved replacement parts. 86352170 EVEREST...
Page 11: Safety Labels
Safety Safety Labels The following WARNING LABELS are found on your cleaning unit. These labels point out important Warnings and Cautions which should be followed at all times. Failure to follow warnings and cautions could result in fatality, personal injury to yourself and/or others, or property damage. Follow these instructions carefully! DO NOT remove these labels.
Page 12: Installation
Installation Dealer Responsibility 4. We do not recommend using flooring materials that absorb water. This could result in rust and Your distributor from whom you purchased this mobile corrosion of the vehicle floor. cleaning unit is responsible for correct installation of 5.
Page 13: Lifting Unit Onto Vehicle
Installation Lifting Unit Onto Vehicle Bolting Down Unit And Waste Tank Since the console weighs approximately 1150 lbs., we When positioning waste tank with respect to console, recommend using a forklift to lift unit onto vehicle. hook up the vacuum hose from blower to waste tank. Position forks under unit from front and make CERTAIN This will ensure that waste tank is positioned correctly.
Page 14: Layout With 100 Gallon Waste Tank
Installation Layout with 100 Gallon Waste Tank 4'-4 1 8 " 4'-3 1 8 " 5 5 16 " 10 5 8 " 1'-1 5 8 " 6 5 8 " 1 1 2 " 1'-9 1 2 " 5'-6 1 2 " 3'-11 1 8 "...
Page 15: Waste Tank To Console Connection
Installation Waste Tank To Console Connection Fuel Pump Assembly Installation NOTE: Before connecting any hoses to the waste tank, make certain the hose clamps are on each hose. Before drilling the fuel line holes in the vehicle floor, make certain that when drilling you will not do 1.
Page 16: Van Bulkhead Installation
Installation Van Bulkhead Installation 1. Select a location on the vehicle floor to drill the hole for the bulkhead adapter. This location should be situated in a position that eliminates the possibility of fuel line contact by either the operator(s) or accessories during the working hours or maintenance periods.
Page 17: Fuel Supply & Return Line Installation
Installation Fuel Supply & Return Line Installation (Underneath Van) 1. Spray the inside of the supplied 90 degree plastic barbed fitting with water displacing lubricant. Push plastic fitting onto the return tube on filler neck adapter tube until fitting securely snaps into place. 2.
Page 18: Battery Connection
Installation Battery Connection Dangerous Acid, Explosive Gases! Batteries contain sulfuric acid. To prevent acid burns, avoid contact with skin, eyes, and clothing. Batteries produce explosive hydrogen gas while being charged. To prevent a fire or explosion, charge batteries only in well-ventilated areas. Keep sparks, open flames, and other sources of ignition away from the battery at all times.
Page 19: Technical Specifications
Operations Technical Specifications Item Dimension / Capacity 2200 rpm (high speed) Engine speed 900 rpm (idle speed) Solution pump rpm 1357 rpm Vacuum pump rpm 3125 rpm Water flow rate 5 GPM (maximum) Solution pump pressure (low pressure) 1200 PSI (maximum) Solution pump pressure (high pressure) (Optional) 3000 PSI (maximum) Vacuum relief valve...
Page 20: Water Requirements
Operations Water Requirements If you are operating this unit in an area where the unit will be using water in which the hardness exceeds Hard water deposits will adversely affect the plumbing 3-1/2 grains, we highly recommend a suitable water and heat exchange systems on this unit.
Page 21: Fuel Requirements
This unit is not compatible with E-85 optimum results with this unit, we recommend using the fuel. PROCHEM line of chemicals. For information on using the cleaning compounds, refer to the PROCHEM Engine Oil Requirements chemical manual.
Page 22: Emission Control Information
When referring to an engine for assistance from your labels are located on the valve cover of the engine near dealer, Prochem, or ZPP please identify your engine by the oil fill cap, and on the side of the catalytic converter.
Page 23: Trouble Codes
Operations Trouble Codes A feature of the ZPP 416 ECM is that DTC's (Diagnostic Trouble Codes) can be displayed to a technician to indicate what historic faults are present without requiring the use of a personal computer. The DTC's can be flashed over the MIL output while the RS232 serial receive input (PC RX) is grounded.
Page 24 Operations DTC/ Turns on MIL Flash Fault Description Pcode MIL? Code P0223 Throttle Position Signal 2 high voltage 520251 P0261 Injector 1 Low/Open P0262 Injector 1 High/Short P0264 Injector 2 Low/Open P0265 Injector 2 High/Short P0267 Injector 3 Low/Open P0268 Injector 3 High/Short P0270 Injector 4 Low/Open...
Page 25 Operations DTC/ Turns on MIL Flash Fault Description Pcode MIL? Code P1155 Closed-loop gasoline bank 1 A/F is too lean 520204 P1156 Closed-loop gasoline bank 1 A/F is too rich 520204 P1551 Aux Digital Input 1 High (Float Switch Voltage High) 1551 AUX DIGITAL INPUT 1 low voltage-force idle-waste P1552...
Page 26: Components
Operations Components UPPER CONTROL PANEL FILTER BOX LOWER CONTROL PANEL LOWER CONTROL PANEL 86352170 EVEREST...
Page 27: Lower Control Panel
Operations Lower Control Panel 8. High Pressure Solution Outlet (Option) The high-pressure solution outlet is the connecting 1. Lubrication Cup point for the high-pressure washing hose. This The lubrication cup allows lubricant spray to reach outlet is a quick disconnect that allows the the vacuum blower.
Page 28: Upper Control Panel
Operations Upper Control Panel 86352170 EVEREST...
Page 29 Operations Upper Control Panel 8. Circuit Breakers These serve to protect the circuits from electrical 1. Service Engine Soon (Amber) spike and over loads and protects wires from This light, when flashing, signals a problem with damage and fire. the unit. When this occurs, troubleshooting is 9.
Page 30: Filter Box
Operations 14. Hour Meter 17. Auxiliary Water Tank Pump Switch The hour meter records the number of hours the unit The Auxiliary Water Tank Pump Switch is used to has run. This serves as a time recorder for servicing actuate an optional fresh water demand pump the machine.
Page 31: Water Pumping And Heat Transfer System
Operations Water Pumping And Heat Transfer System The third stage of plumbing and heat exchange takes place in the 2nd and 3rd heater cores located in the Cold water enters the console through the water inlet. heat exchanger box. This is the hottest point of the When the water box is full the valve will automatically gases coming from the vac pump and the engine shut off.
Page 32 Operations 86352170 EVEREST...
Page 33 Operations 86352170 EVEREST...
Page 34: Chemical Injection System
Operations Chemical Injection System The chemicals flow to the chemical selector valve, which can turn off the chemical flow or when set to The chemical injection system is unique in that it "Prime" sends it into the waste tank to purge air from utilizes the pressure spikes generated by the high- the system, or when "CHEM"...
Page 35: Vacuum System
Operations Vacuum System The vacuum pump compresses and heats the incoming air. The hot discharged air is forced down stream into a The engine turning a vacuum pump that generates silencer for noise abatement. After exiting the silencer, vacuum. The air is channeled in one side of the this hot air is mixed with hot gases from the engine vacuum pump, compressed and discharged on the exhaust.
Page 36: Pre-Run Inspection / Setup
Operations Pre-run Inspection / Setup High Pressure Solution Hose NOTE: Operation of this unit is simple. However, only Before starting the unit, connect the high-pressure trained personnel should proceed. solution hose to the outlet connection at the front of the unit.
Page 37: Priming The Chemical Pump
The unit will automatically shut-down when the waste tank is full. This will prevent water being drawn into the vacuum pump. If shut-down occurs, empty the waste tank before proceeding. If shutdown occurs due to foam created by chemicals used, add Prochem defoamer. 86352170 EVEREST...
Page 38: Upholstery Cleaning
Check with your chemical vendor for proper safety requirements. Prochem also recommends the use of Prochem high-pressure spray wands. Prochem offers a dual barrel wand. Contact your Prochem dealer for recommendations in your particular application.
Page 39: High Pressure Shutdown & Return To Low Pressure System
Operations High Pressure Shutdown & Return To Low Freezing Protection Pressure System 1. Turn off solution pump and release pressure. 2. Bleed off excessive pressure build-up by operating If the unit is exposed to freezing weather the water pressure washer gun for 5 seconds. in the unit may freeze, causing SERIOUS DAMAGE to the unit.
Page 40: Winterizing Your Unit
Operations Winterizing Your Unit Allow the unit to run for approximately 3 minutes with the winterizing loop hose attached. 1. Shut off the water supply. Disconnect the water 9. Prime the chemical system with 50/50 anti-freeze/ inlet hose from the front of your console. water mix.
Page 41: Removing Anti-Freeze From The Unit
Operations Removing Anti-freeze From The Unit 5. Submerge the chemical inlet tube in water. Turn the chemical valve to the PRIME position until clear 1. Connect the water inlet hose to the water inlet water is observed in the Flow meter. connection on the console.
Page 42: Service Schedule
Maintenance Service Schedule Engine Daily Check engine oil level. *** Fill to proper level Engine Daily Check coolant level in overflow bottle Spray water displacing lubricant in lubrication cup at Daily Vacuum Pump front of console for 5 sec. Solution Pump Daily Check oil level.
Page 43 Maintenance Service Schedule Vacuum 50 hrs Retighten belts Vacuum 100 hrs Check belt tension Heat Exchanger Box 500 hrs Inspect & clean door guides (as needed) Solution Pump 500 hrs Change oil** Pulley Set Screws & Hub Cap Screws 500 hrs Check for proper torque values.
Page 44: Key Checkpoints
Maintenance Key Checkpoints Heat Exchanger System Note: Initiation of a planned preventative maintenance The heat exchange system in your unit transfers program will assure that your unit has optimum perfor- energy between the heat of the engine exhaust and the mance, a long operating life, and a minimal amount of blower discharge air, to the solution supply system.
Page 45: Engine
Maintenance Engine 3. Check the air cleaner element every 250 hours. Replace the element annually. 4. Check the coolant level in the radiator overflow container daily. If no coolant is seen, remove the DO NOT service this unit while it is running. The cap and add coolant.
Page 46: Vacuum Pump
5. Vacuum pump lubrication is vital to performance of NOTE: AEON PD-XD is the oil that PROCHEM puts the pump. Failure to follow the maintenance in the vacuum pump at the factory. Topping off or...
Page 47: Vacuum Pump Drive Belts
Maintenance Vacuum Pump Drive Belts Solution Pump To tighten the vacuum pump belts: Refer to the Solution Pump Operation and Service Manual for specific instructions. 1. Loosen the four bolts that hold the adjusting plate to the frame and the 2 bolts at the back of the belt 1.
Page 48: Solution Pump Drive Belt
Maintenance Solution Pump Drive Belt To tighten the solution pump belt: 1. Loosen the bolts which hold the solution pump mount to base. 2. Adjust the position of the belt tension adjusting bolt until the proper belt tension is achieved. (1/2" deflection in the center of the belt, halfway between the pulleys).
Page 49: Check Valve (Outlet)
Maintenance Check Valve (Outlet) Optional Waste Pump-Out Inspect the check valve when rebuilding the chemical At the end of each work day, make certain that you pump or as needed. Remove and disassemble the remove any debris or sediment which may be inside the check valve.
Page 50: General Service Adjustments
Maintenance General Service Adjustments Chemical Pump The only repairs that the chemical pump may require Check Valve (Solution Outlet) are the replacement of the diaphragm, plastic disk or check valves. To replace the diaphragm and plastic Inspect the check valve whenever doing service on the disk, disconnect hoses and unscrew the cover from the chemical pump or if flow problems occur in the body.
Page 51: Packing Nut Adjustment For Chemical Valves
Maintenance Packing Nut Adjustment For Chemical High Pressure Regulator (Optional) Valves To adjust: Examine the packing nut on all chemical valves for Set the high-pressure regulator to desired pressure, up proper tension every 200 hours. When turning the to 3000 PSI. Adjust as necessary to meet your knob, there should be a small amount of resistance.
Page 52: Troubleshooting
Maintenance Troubleshooting Problem Cause Solution Turn the water supply on or up. Check for Water supply is turned off or the float valve kinks in the water supply hose. Examine the is stuck or improperly adjusted. float valve and adjust or replace. Examine the water inlet strainer inside the water box.
Page 53 Maintenance Troubleshooting Problem Cause Solution Waste tank filter or pre-filter basket is Clean or replace filter. Clean strainer basket. plugged. Examine the tubing between the vacuum relief Vacuum gauge is giving an improper valve and the vacuum gauge and remove any reading.
Page 54 Maintenance Troubleshooting Problem Cause Solution Solution pump has not been activated Turn solution pump switch to on. Check the solution pump circuit breaker on the Solution pump circuit breaker has been control panel. Press the circuit breaker reset tripped button. Examine switch, electrical connections, and Solution pump does Defective electrical connection in the...
Page 55 Maintenance Troubleshooting Problem Cause Solution Descale unit, repair or replace Flow restriction caused by hard water damaged plumbing components as scaling. Excessive heating necessary. Install water softener. Not enough water flow. Check jet size of tool. Heat exchanger leaks. NOTE: The exhaust heat Inspect heat exchangers for leaks.
Page 56 Notes: 86352170 EVEREST...
Page 57: Parts
Parts PARTS 86352170 EVEREST...
Page 58: Frame
Frame 86352170 EVEREST...
Page 59 Frame SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86291430 ASSEMBLY, REAR MTR MTG 86270330 FLATWASHER, 1/4 86010780 WASHER, 1/4 SPLIT LOCK 86274750 SCR, 1/4-20 X 3/4 HHCS PLTD 86047960 GUARD, BLOWER HUB 86291540 ASSY, FRAME 86005770 NUT, 3/8-16 HEX NYLOCK 86279510 WASHER, 3/8 FLAT 86175380...
Page 60: Panels
Panels 86352170 EVEREST...
Page 61 Panels SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86056210 PNL, CENTER HOOD 86270330 FLATWASHER, 1/4 86005680 NUT, 1/4-20 HEX NYLOCK 86012110 ASSY, HOOD, RIGHT 86191800 RIVET, 5/32OD X .188-.250 GL AL 86161800 CATCH, CONCEALED KEEPER 86012120 ASSY, HOOD, LEFT 86315490 GASKET, HOOD VIBE DAMPNR 86306600 ASM, EV LEFT HOOD SERVICE...
Page 62: Front Panel
Front Panel 86352170 EVEREST...
Page 63 Front Panel SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86133380 GASKET, 1/8 X 1/2 1SDA FOAM BLK 86012770 PANEL, RADIATOR CLOSEOUT 86014730 SEAL, STRT BULB SD168 X 17.5 86014760 SEAL, STRT BULB SD168 X 20.5 86014750 SEAL, STRT BULB SD168 X 19.5 86275210 SCR, 1/4-20 X 1/2 PHTR BLK DL 86050660...
Page 64: Control Panel
Control Panel 86352170 EVEREST...
Page 65 Control Panel SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86180380 ELL, 1/4 FP X 1/4 POLY BR 86273790 SCR, 6-32 X 3/4 PPHMS 86270920 NUT, 6-32 HEX NYLOCK SS 86278930 WASHER, #8 LOCK EXT. STAR PLT 86050670 PANEL, CONTROL 86179460 DECAL, CONTROL PANEL 86186930 LIGHT, WARNING, IDEC AP2M...
Page 66: Control Panel Mounting
Control Panel Mounting 86352170 EVEREST...
Page 67 Control Panel Mounting SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86189050 NUT, WELL 1/4-20 HD 86270330 FLATWASHER, 1/4 86010780 WASHER, 1/4 SPLIT LOCK PLTD 86273180 SCR, 1/4-20 X 1" HXHD GRD8 86005680 NUT 1/4-20 HEX NYLOCK 86233410 CLAMP, 3/4 DIA CUSHION .406DIA 86274750 SCR, 1/4-20 X 3/4 HHCS PLTD 86352170 EVEREST...
Page 68: Engine
Engine 86352170 EVEREST...
Page 69 Engine SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86293490 ENG, HYUNDAI, 1.6L W/ALUM PAN 86279500 WASHER, M10 SPLIT LOCK PLTD 86277790 SCR, M10 X 1.25 X 25 MM HXHD DIN933 86277800 SCR, M12 X 1.25 X 25 MM HXHD 86259440 WASHER, M12 SPRING LOCK 86177370 CLMP,FUEL LINE 5/16x1/4B...
Page 70 Engine 86352170 EVEREST...
Page 71 Engine SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86270330 FLATWASHER, 1/4 86005680 NUT, 1/4-20 HEX NYLOCK 86197620 HOSEBARB, 1/4MPT X 3/8 45D DL 86176990 CLAMP, HOSE #4 SST 86185090 HOSE, AIR INLET 86177220 CLMP, HOS #32 1.5625/2.5, SST 86173910 ASMBLY, FLTR, AIR, ZEEMS 86274750 SCR, 1/4-20 X 3/4 HHCS PLTD 86274000...
Page 72: Electronic Fuel Ignition
Electronic Fuel Ignition 11 (UNDER COVER) 86352170 EVEREST...
Page 73 Electronic Fuel Ignition SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86304360 SENSOR, MANIFOLD/AIR, HYUNDAI 1.6L 86304350 STARTER, HYUNDAI 1.6L 86304060 COIL PACK, 4 & 1, HYUNDAI 1.6L 86304050 COIL PACK, 2 & 3, HYUNDAI 1.6L 86304630 WIRES, SPARK PLUG, HYUNDAI 1.6L 86304770 CAP, OIL, HYUNDAI 1.6L 86304800...
Page 74: Coolant System
Coolant System 86352170 EVEREST...
Page 75 Coolant System SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86191540 RADIATOR, HYUNDAI, W/SHROUD 86185100 HOSE, UPPER, RADIATOR, HYUNDAI 86185110 HOSE, LOWER, RADIATOR, HYUNDAI 86185120 HOSE, UPPER ENGINE COOLANT 86185130 HOSE, LOWER ENGINE COOLANT 86177090 CLAMP, CABLE 1/2ID 1/4BLT 86046370 BRKT, RAD TUBE SUPT 86292170 BRKT, RAD SUPT RIGHT 86279700...
Page 76: Vacuum Blower 650/650Hp
Vacuum Blower 650/650HP TO WASTE TANK TO VACUUM GAUGE TO OIL CUP 86352170 EVEREST...
Page 77 Vacuum Blower 650/650HP SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86273660 SCR, CAP 1/2-13 X 5 HXHD 86059340 WSR, VAC REL VLV PRF805 86179600 DIAPH, VAC REL VLV PRF805 86180370 ELL, 1/8P X 1/4 POLY BR 86175370 BLOWER, TRI-FLOW 650 CFM 86351750 NIP, VAC EXH OUTL, 650 86351980...
Page 78: Vacuum Blower 408/408Hp
Vacuum Blower 408/408HP TO WASTE TANK TO VACUUM GAUGE TO OIL CUP 86352170 EVEREST...
Page 79 Vacuum Blower 408/408HP SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86273320 SCR,CAP 7/16-14x4 HXHD 86179590 DIAPH, VAC REL VLV 86180370 ELL, 1/8P X 1/4 POLY BR 86175390 BLWR, TRI-FLOW, 4L TI 408 86350410 WASHER, VAC REL VLV, 408 VAC 86274660 SCR, 3/8-16 X 1.5 HHCS GR5 PLT 86353020 HOSE, FLEX, BLWR TO MFLR, 408...
Page 80: Solution Pump - Low Pressure
Solution Pump - Low Pressure FROM WATER TO FLOW METER TO CHEMICAL VALVE TO PRESSURE REGULATOR 86352170 EVEREST...
Page 81: Qty Description Serial No
Solution Pump - Low Pressure SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86177210 CLMP, CABL 7/16ID 1/4BLT 86005680 NUT, 1/4-20 HEX NYLOCK 86273020 RIVET, 3/16OD X 5/8 AL 86050310 NUTPLATE, WTR PMP MOUNT 86279510 WASHER, 3/8 FLAT 86277510 SCR, 3/8-16 X 5.0 HHCS SS FT 86180450 ELL, 3/8P X 1/2T 45 DEG BR 86190540...
Page 82: Solution Pump - High Pressure
Solution Pump - High Pressure FROM WATER TO FLOW METER TO CHEMICAL VALVE TO PRESSURE REGULATOR 86352170 EVEREST...
Page 83 Solution Pump - High Pressure SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86177210 CLMP, CABL 7/16ID 1/4BLT 86005680 NUT, 1/4-20 HEX NYLOCK 86273020 RIVET, 3/16OD X 5/8 AL 86050310 NUTPLATE, WTR PMP MOUNT 86279510 WASHER, 3/8 FLAT 86277510 SCR, 3/8-16 X 5.0 HHCS SS FT 86180450 ELL, 3/8P X 1/2T 45 DEG BR 86190540...
Page 84: Solution Pump - Parts
Solution Pump - Parts 86352170 EVEREST...
Page 85 Solution Pump - Parts SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86014860 KIT, PLUNGER MAINTENANCE, 20MM 86186220 KIT, SEALS CRANKCASE 86014870 KIT, PLUNGER SEALS, 20MM GP 86186250 KIT, CHK VALVE, GEN PMP, 6PC 86189320 O-RING, CAP, GEN PMP 86014880 PLUNGER, 20MM GP 86014890 O-RING, PLUNGER SEAL GP 86014900...
Page 86: Heat Exchanger
Heat Exchanger 86352170 EVEREST...
Page 87 Heat Exchanger SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86056840 SPACER, HT EXH DOOR GLIDE 86047890 GLIDE, HT EXH DOOR 86270770 NUT, 1/4-20 HEX 86010780 WASHER, 1/4 SPLIT LOCK PLTD 86047490 DOOR, EXHAUST DIRECT 86006670 SCR, 1/4-20 X 3/4 FHCS 86056670 ROD, HT EXH DOOR 86173940...
Page 88 Heat Exchanger 86352170 EVEREST...
Page 89: Scr, 3/8-16 X 1.5 Hhcs Gr5 Plt
Heat Exchanger SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86274660 SCR, 3/8-16 X 1.5 HHCS GR5 PLT 86279510 WASHER, 3/8 FLAT 86010790 WASHER, 3/8 SPLIT LOCK PLTD 86005730 NUT, 3/8-16 HEX 86293060 CONV, CAT, HYUNDAI 86293070 GASKET, EXHAUST, HYUNDAI 1.6L 86194900 TUBE, EXHAUST, HYUNDAI 1.6L 86293090...
Page 90 Heat Exchanger 10 11 86352170 EVEREST...
Page 91 Heat Exchanger SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86192130 SCR, 3/8-16 X 7 CARRIAGE PLTD 86059190 TUBE, HT EXH LEVER BRACE 86047880 GLIDE, HT EXH LEVER 86182130 GRIP, ADJUSTING LEVER 86049300 LEVER, HEAT ADJUSTING 86193280 SPRING, COMP .71D X 1.0L X .12W 86279510 WASHER, 3/8 FLAT 86005770...
Page 92 Heat Exchanger 86352170 EVEREST...
Page 93 Heat Exchanger SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86279510 WASHER, 3/8 FLAT 86177320 CLMP, CABL 1/4ID 3/8BLT 86010790 WASHER, 3/8 SPLIT LOCK PLTD 86275150 SCR, 3/8-16 X 1 3/4 HHCS PLT 86010780 WASHER, 1/4 SPLIT LOCK PLTD 86274750 SCR, 1/4-20 X 3/4 HHCS PLTD 86050340 OUTER COVER, HE BOX 86181880...
Page 94: Helicoil
Helicoil 86352170 EVEREST...
Page 95 Helicoil SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86005680 NUT, 1/4-20 HEX NYLOCK 86270330 FLATWASHER, 1/4 86233390 CLAMP, 7/8 DIA "P" CUSHIONED 86274750 SCR, 1/4-20 X 3/4 HHCS PLTD 86279510 WASHER, 3/8 FLAT 86005770 NUT, 3/8-16 HEX NYLOCK 86180410 ELL, 3/8P X 1/2T BR 86194180 TEE, SERVICE 3/8 86180210...
Page 96 Helicoil 86352170 EVEREST...
Page 97 Helicoil SERIAL NO. PART NO. DESCRIPTION NOTES FROM  86344980 O-RING, HELICOIL 86342090 BRKT, HELICOIL MTG 86342080 SHELL, FRONT, HELICOIL 86342070 SHELL, REAR, HELICOIL 86278910 WASHER, 3/8 X 7/8 FLAT SS 86276430 SCR, 3/8-16 X 1.75 HHCS SS 86274010 SCR, 3/8-16 X 2.00 HHCS SS 86271930 NUT, 3/8-16 HEX NYLOCK SS 86191900...
Page 98: Solution Outlet
Solution Outlet 19 20 86352170 EVEREST...
Page 99 Solution Outlet SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86180410 ELL, 3/8P X 1/2T BR 86187260 MANIFOLD, SOLUTION 86195030 VALVE, CHECK 86192240 SCRN, MESH W/O-RNG, SOL MNFLD 86002450 COUPLER, 1/4 QD 86247680 NIPPLE, 1/4 HEX 86190520 PLUG, 3/8 SOCHD BR 86190180 PLUG, 1/8 SOCHD BR 86177860...
Page 100: Side Panel
Side Panel 86352170 EVEREST...
Page 101 Side Panel SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86178700 CUP, OIL FILL 1/8P 86188180 NIP, 1/2 X CL 86195230 VLV, BALL 1/2FP BS 86173530 ADAPTER, HOSE 1/2M X 3/4 MGT 86179710 DSC, 3/8F X 3/8FP 86188080 NIP, 3/8 HX BR 86197720 PLUG, 3/8 NPT 86180240...
Page 102: Water Box - Low Pressure
Water Box - Low Pressure OVERFLOW TO WATER INLET TO WASTE TO COPPER TANK HEAT EXCHANGER TO WARM TO BYPASS WATER TO SOLUTION ORIFICE OUTLET PUMP 86352170 EVEREST...
Page 103 Water Box - Low Pressure SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86057180 STRAP, WTR BOX HOLDDOWN 86176400 CAP, WATER BOX 86293150 MLDG, WATER BOX 86190480 PLUG, 1/2 SOCHD BR 86180250 ELL, 1/2 BR 86181360 FTTG, BRB 1/2P X 5/8H BR 86177260 CLMP, HOS #10 9/16 MIN 86175860...
Page 104: Water Box - High Pressure
Water Box - High Pressure OVERFLOW TO WATER INLET TO HIGH TO WASTE PRESSURE TANK REGULATOR TO COPPER TO WARM HEAT WATER TO SOLUTION EXCHANGER OUTLET PUMP TO BYPASS ORIFICE 86352170 EVEREST...
Page 105 Water Box - High Pressure SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86057180 STRAP, WTR BOX HOLDDOWN 86176400 CAP, WATER BOX 86293150 MLDG, WATER BOX 86180250 ELL, 1/2 BR 86181360 FTTG, BRB 1/2P X 5/8H BR 86177260 CLMP, HOS #10 9/16 MIN 86180170 ELL, STREET 1/2 BR MACH 86175860...
Page 106: Pressure Regulator - Low Pressure
Pressure Regulator - Low Pressure 86352170 EVEREST...
Page 107 Pressure Regulator - Low Pressure SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86274750 SCR, 1/4-20 X 3/4 HHCS PLTD 86010780 WASHER, 1/4 SPLIT LOCK PLTD 86270330 FLATWASHER, 1/4 86181400 FTTG, BRB 3/8P X 5/8H BR 86180210 ELL, ST 3/8 BR 86180410 ELL, 3/8P X 1/2T BR 86191660...
Page 108: Pressure Regulators - High Pressure
Pressure Regulators - High Pressure 86352170 EVEREST...
Page 109 Pressure Regulators - High Pressure SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86274750 SCR, 1/4-20 X 3/4 HHCS PLTD 86010780 WASHER, 1/4 SPLIT LOCK PLTD 86270330 FLATWASHER, 1/4 86181400 FTTG, BRB 3/8P X 5/8H BR 86180210 ELL, ST 3/8 BR 86180410 ELL, 3/8P X 1/2T BR 86191660...
Page 110: Filter Box
Filter Box TO WASTE TANK TO WASTE TANK 86352170 EVEREST...
Page 111: Scr, 3/8-16 X 2" Hxhd
Filter Box SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86294290 KIT, PREFILTER BOX COMPLETE 86318250 ASM, PRE-FLTR BOX LID, COMPLETE 86274280 SCR, 10-32 X 1-3/8 PPHMS 86182870 HANDLE, PREFILTER BOX 86270990 NUT, 10-32 HEX NYLOCK SS 86331170 FITTING, 2" NPT X 2" HB 86182770 GSKT, PREFILTER BOX 86331160...
Page 112: Waste Tank
Waste Tank PART OF 18 TO BLOWER TO PRE-FILTER TO PRE-FILTER 86352170 EVEREST...
Page 113: 86177280 1 Clmp, Hos#72 4-1/16Min
Waste Tank SERIAL NO. PART NO. DESCRIPTION NOTES FROM 98411770 KIT, WASTE TANK, EV 100G, PC COMPLETE 86288660 LID, WASTE TANK 86182780 GSKT, WST TNK 86177220 CLMP, HOS#32 1.5625/2.5, SST 86049060 HOSE, INT VAC 2.0 X 56 BLK 86350780 ASSY, WASTE TANK LID, EV100G 86193540 STRNT, WST TNK, RECT, 1/5”...
Page 114: Fuel Pump
Fuel Pump 86352170 EVEREST...
Page 115 Fuel Pump SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86273100 SCR, ¼-20X2-1/4 HXHD CAP 86270330 FLATWASHER, 1/4 86293080 REGULATOR, FUEL PRESS, HYUNDAI 86177090 CLAMP, CABLE 1/2 I.D. 1/4 BLT 86177370 CLMP, FUEL LINE 5/16X1/4B 86005680 NUT, 1/4-20 HEX NYLOCK 86288500 NUT, M4 HEX 86136310 NUT, M5 HEX...
Page 116 Fuel Pump MOUNT TO VEHICLE FRAME RETURN TO VEHICLE FUEL SUPPLY FROM VEHICLE FUEL SUPPLY TO CONSOLE 86352170 EVEREST...
Page 117 Fuel Pump SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86012360 FUEL KIT, EVEREST 408/650 COMPLETE 86270330 FLATWASHER, 1/4 86177390 CLMP, F.I., SAE 12, 1/4" HOSE 86184980 HOSE, 5/16" FUEL X 12', T-FLEX 86274750 SCR, 1/4-20 X 3/4 HHCS PLTD 86010780 WASHER, 1/4 SPLIT LOCK PLTD 86231210 BUSHING, 1.5 HOLE SNAP...
Page 118: Chemical Jug Floor Mount
Chemical Jug Floor Mount 86352170 EVEREST...
Page 119 Chemical Jug Floor Mount SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86298250 HOLDER, 5 GAL JUG 86273190 SCR, 1/4-20 X 1-1/2 HXHD 86270770 NUT, 1/4-20 HEX 86270330 FLATWASHER, 1/4 86185720 JUG,5 GAL, SINGLE HNDL, WHITE 86010780 WASHER 1/4 SPLIT LOCK PLTD 86352170 EVEREST...
Page 120: Hose Diagram - Low Pressure
Hose Diagram - Low Pressure 86352170 EVEREST...
Page 121: Hose Diagram - High Pressure
Hose Diagram - High Pressure 86352170 EVEREST...
Page 122: Wiring Diagram
Wiring Diagram 86352170 EVEREST...
Page 123 Wiring Diagram SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86297880 CIRCUIT BOARD, SERVICE ENG LT 86266060 TERM, 18-16G BUTT SPLICE 86176280 CABLE, BATTERY, 81" BLACK 86176270 CABLE, BATTERY, 81" RED 86011650 SLEEVE, CABLE 36" BLUE 86265870 TERM, 18G #10 RING 86265910 TERM, 14G #10 RING 86183060...
Page 124 Notes: 86352170 EVEREST...
Page 125: Options
Options OPTIONS...
Page 126: Hose Accessories
Hose Accessories 86352170 EVEREST...
Page 127 Hose Accessories SERIAL NO. REF PART NO. QTY DESCRIPTION NOTES FROM 86180980 FITTING, BRB 2H BS PVC 86178640 CUFF, 2” 86184510 HOSE, VAC 2”X50’ W/ CUFFS & HOSE 86247680 NIPPLE, 1/4 HEX 86002450 COUPLER, 1/4 QD 86005580 NIPPLE, 1/4 FPT QD 86184530 HOSE, HP 1/4 X 50FT W/QD &...
Page 128: Flexible Exhaust Diverter Kit- Optional
Flexible Exhaust Diverter Kit- Optional 86352170 EVEREST...
Page 129 Flexible Exhaust Diverter Kit - Optional SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86300980 KIT, FLEXIBLE EXHAUST DIVERTER COMPLETE KIT 86300940 BRKT, LOWER EXH DIVERTER 86279520 WASHER, 1/4 ID FLAT BLK 86279400 WASHER, 1/4 SPLIT LOCK BLK 86275210 SCR, 1/4-20 X 1/2PHTR BLK DL 86177070 CLAMP, HOSE #60 3.3125/4.5, SST 86300970...
Page 130: Automatic Pumpout - Dual Diaphragm - Optional
Automatic Pumpout - Dual Diaphragm - Optional PUMPOUT TO ENGINE HARNESS WASTE TANK 86352170 EVEREST...
Page 131 Automatic Pumpout - Dual Diaphragm - Optional SERIAL NO. PART NO. DESCRIPTION NOTES FROM COMPLETE 86335970 ASSY, PUMPOUT, DUAL DIAPHRAGM ASSEMBLY 86010780 WASHER, 1/4 SPLIT LOCK, PLTD 86173530 ADAPTER, HOSE 1/2M X 3/4 MGT 86174260 ASSY, LVL SW WASTE PUMPOUT 86176420 CAP,HOS 3/4 BR 86177310...
Page 132: Wand - Titanium Six Jet - Optional
Wand - Titanium Six Jet - Optional 86352170 EVEREST...
Page 133 Wand - Titanium Six Jet - Optional SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86288350 WD, TM, 6 JET, TITANIUM (8001) PC COMPLETE 86273310 SCR, CAP 1/4-20 X 1 1/4 SOC 86192030 SCR, CAP 10-32 X 1 1/4 SOCH 86006680 SCR, 10-32 X 1/4 PPHMS SS 86270990 NUT, 10-32 HEX NYLOCK SS...
Page 134: Wand - Ergo Titanium Six Jet - Optional
Wand - Ergo Titanium Six Jet - Optional 86352170 EVEREST...
Page 135 Wand - Ergo Titanium Six Jet - Optional SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86326900 WAND, ERGO TI COMPLETE 86195560 WAND/HEAD WELDMENT 86182820 GUN, PRESS WASH TM 86011740 YG5000 SPRAY GUN ASM 86188590 NIPPLE, 1/4 X 5 SS 86175760 BRKT, HNDL, CLMP 86277760 SCR, 8-32 X 1/4 SHCS SS...
Page 136: Wand - Quad Jet - Optional
Wand - Quad Jet - Optional 9, 10 20, 21 18, 19 22A, 22B, 22C 18, 23 86352170 EVEREST...
Page 137 Wand - Quad Jet - Optional SERIAL NO. REF PART NO. DESCRIPTION NOTES FROM 86285570 WAND, TM, QJW (95015) PC COMPLETE 86285580 WAND, TM, QJW (9502) PC COMPLETE 86285560 WAND, TM QJW (9501) PC COMPLETE 86285540 WAND, TM, QJW, (9501) NO DECAL COMPLETE 86005580 NIPPLE, 1/4 FPT QD...
Page 138: Wand - Tri Jet -Optional
Wand - Tri Jet -Optional 9, 10 18A, 18B, 18C 19, 20, 21 86352170 EVEREST...
Page 139 Wand - Tri Jet -Optional SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86285520 WAND, TJW (9502) PC COMPLETE 86285510 WAND, TJW, (95015) CUBXL COMPLETE 86285530 WAND, TJW, (9503) PC COMPLETE 86005580 NIPPLE, 1/4 FPT QD 86177860 CONN, 1/4P X 11/16-16M 86195570 WASHER, NYLON 86193490...
Page 140: Stair Tool - Optional
Stair Tool - Optional 8, 9 14A, 14B 86352170 EVEREST...
Page 141 Stair Tool - Optional SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86285350 TL, STAIR, LNG, TM DJ (80015) COMPLETE 86285290 TL, STAIR, SHT, TM (80015) COMPLETE 86198080 BODY, WD HDL PORT 86198170 HOLD DOWN, WD HDL PORT 86265730 TIE, CABLE 8” WHT 86183710 HOSE, 3/16X13-3/4 (1/8PX1/4) 86184000...
Page 142: Upholstery Tool - Optional
Upholstery Tool - Optional 86352170 EVEREST...
Page 143 Upholstery Tool - Optional SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86285260 TL, UPHOLST, PC (80015) COMPLETE 86280240 HOSE, VAC 1-1/4X10’ BLU 86178660 CUFF, SWIV 1-1/4HX1-1/4T 86184670 HOSE, 3/16X119-1/2 (1/8PX1/4FT) 86179720 DSC, 1/8FC1/8FP SST 86178550 UPHOLSTERY TL TRIGGER 86273370 SCR, CAP 4-40 X7/32 SHCS SS 86193050 SPRING, VAC ADJ BUTT 86176080...
Page 144: Shelf Assembly - Optional
Shelf Assembly - Optional OVERALL DIMENSION: 41-1/2" TALL 50-1/8" WIDE 57" WIDE (WITH TOOL HOLDERS) 7-7/8" DEEP DIMENSIONAL DATA 50 1/8 86352170 EVEREST...
Page 145 BRKT, ADJUST MTG HLDR OPEN 86363850 HLDR, STAIR TL 86270620 LOCK NUT, 1/4-20 HXHD 86024890 PANEL, SHLF END 86278840 WASHER, NYLON 86024900 DRAWER, SHELF GRAY 86186850 LATCH, ADJ GRIP 86363840 HLDR, UP TL HOS 86363830 HLDR, UPHLST TL 86179350 DECAL, PROCHEM 86352170 EVEREST...
Page 146: Water Tank Dual With Demand Pump - Optional
Water Tank Dual with Demand Pump - Optional TO DEMAND PUMP OVERALL DIMENSION: 32-1/2" TALL 62-5/8" WIDE 15-1/2" DEEP 86352170 EVEREST...
Page 147 Water Tank Dual with Demand Pump - Optional SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86041730 TANK, DUAL SADDLE W/DMD PUMP COMPLETE 86041710 SINGLE SADDLE TANK W/DMND PMP COMPLETE 86048310 HOLD DOWN, SADDLE TANK GRAY 86279510 WASHER, 3/8 FLAT 86010790 WASHER 3/8 SPLIT LOCK 86277830 SCR, 3/8-16 X 2' HXHD...
Page 148: Water Tank - Demand Pump - Optional
Water Tank - Demand Pump - Optional 86352170 EVEREST...
Page 149 Water Tank - Demand Pump - Optional SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86191390 PUMP ONLY, TM DEMAND 86186030 KIT SERVICE DEMAND PMP 86006760 SCR, 5/16-18 X 3/4 HHCS GR5 PL TDL 86279130 WASHER, 5/16 SPLIT LOCK PLTD 86278830 WASHER, 5/16 FLAT 86177310 CLMP, HOSE #16 1-1/2 MIN 1-3/4...
Page 150: Auxiliary Water Tank With Pump-Optional
Auxiliary Water Tank with Pump-Optional 4X Ø.406 2X 18.7 MOUNTING DETAIL 2X 16.5 28.8 WIDE Vehicle Floor 58.8 LENGTH 30.0 TALL 86352170 EVEREST...
Page 151 Auxiliary Water Tank with Pump-Optional SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86041580 ASSY, AUX WTR TNK W/PMP COMPLETE 86277830 SCR, 3/8-16 X 2” HXHD 86277850 SCR, 10-32 X 1” SOCHD SST 86270330 FLATWASHER, 1/4 86177310 CLMP, HOSE #16 1-1/2 MIN 1-3/4 86280550 HOSE, 5/8 ID BLU X 55”...
Page 152: Hose Reel - Optional
Hose Reel - Optional OVERALL DIMENSIONS: 47" TALL 40" WIDE 86352170 EVEREST...
Page 153 Hose Reel - Optional SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86373960 HOSE REEL, 300 FT W/SMALL REEL COMPLETE 86352170 EVEREST...
Page 154: Motorized Hose Reel - Tank - Optional
Motorized Hose Reel - Tank - Optional 86352170 EVEREST...
Page 155 Motorized Hose Reel - Tank - Optional SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86041670 MOTORIZED HOSE REEL PC 86044110 BASE, RT SD HOE RL MTR 86191830 RL, HOS HP SOL 86006760 SCR, 5/16-18 X 3/4 HHCS 86278830 WASHER, 5/16 FLAT PLTD 86005650 NUT, 5/16-18 HEX 86279130...
Page 156: Motorized Hose Reel - Optional
Motorized Hose Reel - Optional 86352170 EVEREST...
Page 157 Motorized Hose Reel - Optional SERIAL NO. PART NO. DESCRIPTION NOTES: FROM 86177270 CLAMP, MFLR 1-3/4 86175990 BUSHING, HOSE REEL 86056560 RL, VAC HOS-HOS RL MTR DR 86044300 BASE, MTR. HOSE REEL 86005650 NUT, 5/16-18 HEX 86279130 WASHER, 5/16 SPLIT LOCK PLTD 86047910 GUARD, BELT MOTORIZED REEL 86270330...
Page 158: E Z - Charge Water Softener - Tank & Tray - Optional
E Z - Charge Water Softener - Tank & Tray - Optional 86352170 EVEREST...
Page 159 E Z - Charge Water Softener - Tank & Tray - Optional SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86041740 WATER SOFTENER 30" PC COMPLETE 86179710 DCS, 3/8F X 3/8FP 86188220 NIP, 3/8 X CL SST 86175880 BUSH, 3/4 X 3/8 ALUM 86173650 ADPT, TNK#50-0271 86179650...
Page 160: E Z - Charge Water Softener - Filter - Optional
E Z - Charge Water Softener - Filter - Optional 86352170 EVEREST...
Page 161 E Z - Charge Water Softener - Filter - Optional SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86179630 DISCONNECT, 3/8M X 3/8FP 86181400 FTTG, BRB 3/8P X 5/8H BR 86177260 CLMP, HOS#10 9/16MIN 86280140 HOSE, WTR 5/8X 30-1/2 86181360 FTTG, BRB 1/2P X 5/8H BR 86180170 ELL, STREET 1/2 BR 86193510...
Page 162: E Z - Charge Water Softener - Brine System - Optional
E Z - Charge Water Softener - Brine System - Optional PART OF ITEM 3 86352170 EVEREST...
Page 163 E Z - Charge Water Softener - Brine System - Optional SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86195930 FUNNEL, BIG BLU 86180470 ELL, 1/4P X 3/8 POLY BR 86177620 CONN, 1/4P BLKHD LNG BR 86180480 ELL, BRB 1/4P X 1/4H BR 86176990 CLAMP, HOSE #4 SST 86280630...
Page 164: Suggested Spare Parts
Suggested Spare Parts SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES FROM 86352170 EVEREST...
Page 165: Serial Numbers
Serial Numbers REF. MODEL: SERIAL # 10011450100261, 10011460100065, 10011510000025, 10011520000050 86352170 EVEREST...
Page 167 1 Year 1 Year The warranty starts on the purchase/service date by the original end user from an authorized Prochem Kärcher Group dealer, subject to proof of purchase. The warranty is non-transferable and is intended for the original purchaser only.
Page 168 Any repairs resulting from poor initial service work or improper diagnosis. Tune-up parts such as plugs, plug wires and condensers. Any design alterations performed by an organization not authorized or specified by Prochem Kärcher Group. High-pressure washing. Electrical components exposed to moisture.

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