THIS UNIT MUST BE INSTALLED BY THE DEALER FROM WHOM YOU PURCHASED IT IN ACCORDANCE WITH THE PRESCRIBED INSTALLATION PROCEDURES. Information in this document is subject to change without notice and does not represent a commitment on the part of PROCHEM. 86313050 LEGEND GT...
(unless otherwise specified) and 7. 50 ft. water supply hose with quick connect. any optional accessories which were ordered: 8. Installation bolting kit. 9. Installation mounting plates. 10. Operation and service manuals for engine, solution pump, and vacuum pump. 86313050 LEGEND GT...
NOTE: The manual part number is located on the machine. Levels of hazards are identified that could lower left corner of the front cover. result in product damage, personal injury, or severe injury resulting in death. 86313050 LEGEND GT...
Always wear hearing protection when unit is running. Always comply with your company’s Personal Protection Equipment (PPE) plan. Always comply with local noise ordinance when operating units. 86313050 LEGEND GT...
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Use only Prochem supplied fuel installation kits. Ensure to use the kit specific for the truckmount model and van model being used. When traversing the vehicle floor with fuel lines, always use a bulkhead adapter. This will prevent leakage and ensure that the hose is not punctured by vehicle vibration abrasion.
Unless Operation Guide is Read and understood. In Flammable or Explosive areas. In areas with possible falling objects. WHEN SERVICING MACHINE: Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use Prochem approved replacement parts. 86313050 LEGEND GT...
NOTE: If at any time the labels become illegible, promptly replace them. CAUTION Caution Label P/N 86352580 Installation on vehicle fuel door. Lower Front Panel Decal with warning labels P/N 86309420 Warning Label P/N 86186520 Caution Label P/N 86186530 86313050 LEGEND GT...
Ten percent (10%) of the overall unit weight, should be on tongue. Example: If loaded trailer weight is 2,000 lbs., tongue weight needs to be a minimum of 200 lbs. to tow properly. 86313050 LEGEND GT...
Install mounting plates underneath vehicle floor. c. Screw 3/8-16 hex head locknuts on mounting screws and tighten them until console and waste tank are firmly secured to vehicle floor. 86313050 LEGEND GT...
16 " ENSURE THAT VAC INLETS ON CONSOLE AND WASTE TANK ARE ALIGNED 39 3 8 " WASTE TANK 33 7 8 " CONSOLE 31 31 32 " CONSOLE 38 1 8 " WASTE TANK FRONT VIEW 86313050 LEGEND GT...
AUXILIARY WATER TANK 6X Ø " 2X 20 " 2X 40 " CONSOLE TOP VIEW " " ENSURE THAT VAC INLETS ON CONSOLE AND WASTE TANK ARE ALIGNED " " OVERALL WASTE HEIGHT TANK FRONT VIEW " 86313050 LEGEND GT...
2X 6" " 2X 12" 2X 24" 9X Ø7/16" X 5/8" SLOT CONSOLE TOP VIEW " " ENSURE THAT VAC INLETS ON CONSOLE AND WASTE TANK ARE ALIGNED " WASTE " TANK CONSOLE HEIGHT FRONT VIEW " " 86313050 LEGEND GT...
AUXILIARY WATER TANK 6X Ø " 2X 20 " 2X 40 " CONSOLE TOP VIEW " " ENSURE THAT VAC INLETS ON CONSOLE AND WASTE TANK ARE ALIGNED " " OVERALL WASTE HEIGHT TANK FRONT VIEW " 86313050 LEGEND GT...
We recommend that a fire extinguisher, preferably 4. Do not connect the power cord to the truckmount rated for A, B, & C type fires, be installed inside the console wiring harness until installation is vehicle. complete. 86313050 LEGEND GT...
5. Attach the 1/4" fuel hose from the console to the 1/4” Hosebarb 90 degree elbow on the bulkhead. HOSEBARB ELBOW FUEL HOSE LOCTITE TO CONSOLE BULKHEAD ADAPTER BULKHEAD GASKET 5/8" DIA HOLE VEHICLE FLOOR BULKHEAD GASKET BULKHEAD NUT HOSEBARB ELBOW HOSE CLAMP FUEL HOSE FROM BYPASS FUEL FILTER HOSE MOUNTING CLAMPS USE AS NEEDED 86313050 LEGEND GT...
(+) terminal on the battery and tighten the holding nut. 2. Next, attach the black negative (-) battery cable from the console ground to the negative (-) terminal on the battery and tighten the holding nut. 86313050 LEGEND GT...
500 psi pressure throttle should be 13"Hg. If the unit is drawing a Full None 2950 rpm stronger vacuum (at full sealed suction) than 13" Hg, adjust the vacuum relief spring to 13" Hg. *±50 rpm tolerance 86313050 LEGEND GT...
1535 lbs. with full waste tank, and empty water tank 100 gallon waste tank, water tank & accessories 2035 lbs. with full waste and water tanks TORQUE VALUES Engine rear / vac pump pulley 16 foot lbs Engine front / water pump pulley 9 foot lbs 86313050 LEGEND GT...
50 hours using PROCHEM line of chemicals. For information on using standard petroleum based oil before switching to the cleaning compounds, refer to the chemical manual.
NOT covered under If you require a water softener, your dealer has a model the warranty. to meet your needs. Please contact your nearest distributor for information, price, and abailability. 86313050 LEGEND GT...
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The lubrication cup allows lubricant spray to reach hold. Turn key clockwise until engine starts and the vacuum blower. release. Wait 5 seconds then release override switch. To stop engine rotate key to OFF position. 86313050 LEGEND GT...
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DO NOT run this unit in an enclosed area. DO NOT operate this unit where the exhaust may enter any building doorway, window, vent, or opening of any type. 86313050 LEGEND GT...
The air is then filtered and rushes into the section. vacuum pump. HOT AIR TO HEAT EXCHANGER LUBRICATION VACUUM RELIEF VACUUM VALVE GAUGE VACUUM INLET VACUUM SILENCER VACUUM PUMP LEVEL SENSOR (ENGINE SHUT-OFF SWITCH) FILTER STRAINER WASTE TANK 86313050 LEGEND GT...
The cleaning solution then passes through high- pressure solution hoses and is distributed by the cleaning tool to a surface that is being cleaned, completing the water pumping and heating cycle of the cleaning unit. 86313050 LEGEND GT...
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VACUUM PUMP HEAT EXCHANGER CORES FRONT WATER BOX WATER INLET TEMPERATURE RELIEF VALVE SOLUTION PUMP WASTE TANK PRESSURE GAUGE PULSE HOSE TEMPERATURE CONTROL VALVE CHEMICAL INJECTION PRESSURE REGULATOR CHECK VALVE TEMPERATURE BALANCE ORIFICE SOLUTION SCREEN SOLUTION OUTLET 86313050 LEGEND GT...
METERING VALVE CHEMICAL PUMP OUTLET CHECK VALVE CHEMICAL JUG CHEMICAL OUTLET SCREEN CONTROL VALVE SOLUTION OUTLET PRIME FLOW METER SOLUTION PUMP 86313050 LEGEND GT...
Don't run the solution pump dry, damage may occur and void the warranty. In the event the pump is run dry, allow the pump to cool down to ambient temperature before reintro- ducing water. Otherwise major damage may occur and void the warranty. 86313050 LEGEND GT...
This will prevent water being drawn into the vacuum pump. If shut-down occurs, empty the waste tank before proceeding. If shut- down occurs due to foam created by chemicals used, add Prochem defoamer. 86313050 LEGEND GT...
If you find yourself operating in extreme heat: Hook up a water supply; turn on the water pump at 100 psi, and crack the temperature control valve slightly to provide additional cooling to the solution system. 86313050 LEGEND GT...
Turn the solution pump switch ON. Allow the unit to run for approximately 3 minutes with the winterizing loop hose attached. 8. Open temperature control valve and allow anti- freeze to flow to waste tank. 86313050 LEGEND GT...
200 hrs Replace fuel filter (carbureted engines) Engine 200 hrs Check spark plugs for carbon deposits and proper gap Chemical Valves 200 hrs Inspect and/or adjust packing nuts Temperature Control Valve 200 hrs Inspect and/or adjust packing nuts 86313050 LEGEND GT...
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****Perform drive belt, pulley and hub maintenance after the first 25 hours of operation, and then again at 100 hours *****AEON PD-XD Synthetic Lubricant - Drain and replace oil after the first 100 hours, then drain and replace oil every 1500 hours, or once a year, whichever comes first. 86313050 LEGEND GT...
To keep your chemical system functioning properly, follow the chemical pump and solution outlet maintenance in the Maintenance Schedule in this manual. Refer any additional questions to your dealer. 86313050 LEGEND GT...
If service or repair is required, contact an authorized engine manufacturer’s service center. You will need to provide the serial number of the engine. Engine oil capacity including filter is approximately 1.7 to 1.9 quarts. 86313050 LEGEND GT...
NOTE: AEON PD-XD synthetic lubricant is the oil which PROCHEM puts in the vacuum pump at the factory. Topping off or adding petroleum oil to synthetic oil is NOT recommended.
4. Check for pulley groove wear, clean belts and pul- ley grooves, check for worn belts, proper belt ten- sion, and pulley alignment after the first 25 hours and then again at 100 hours. 86313050 LEGEND GT...
However, if the screen has a frequent build-up around the hinge of the float valve. Check the float of debris it should be inspected and cleaned more valve for debris at least once a month. often. 86313050 LEGEND GT...
Pressure Regulator Lubricate the o-rings and bullet every 50 hours. Use o- ring lubricant Part #86265430. For the procedure, see the "General Service Adjust- ments” section in this manual for details. 86313050 LEGEND GT...
Component Inch/lbs Foot/lbs Rear Engine Hub 2. Remove the seat, using a 5/16" Allen wrench. Vacuum Pump Hub Front Engine Pulley 3. Check the Teflon seat for debris or wear. Clean or replace Teflon seat if needed. 86313050 LEGEND GT...
2. If the pressure regulator requires adjustment, loosen the locking nut, then turn the adjusting body (cap) (while observing the pressure gauge on the control panel) until the desired pressure is obtained. Retighten the locking nut. 86313050 LEGEND GT...
Cleaning tool valve is malfunctioning. Repair or replace valve. Hose inner lining is constricted. Remove restriction or replace hose. Air leak in chemical supply line, priming Check for air leaks. Replace faulty parts. valve or metering valve. 86313050 LEGEND GT...
Measure the pump volume. If the pump volume is less than normal, refer to “Loss of Defective cylinder in the solution pump. Pump Volume” in the Troubleshooting section in this manual. 86313050 LEGEND GT...
Check switch for proper operation, replace as Defective float switch in the waste tank. start necessary. Consult the engine manufacturer’s service and Internal engine problem. repair manual or contact engine manufacturer’s authorized repair center. 86313050 LEGEND GT...
Pump-out circuit breaker on After inspecting waste pump to determine the cause and heat shrink. Inspect control panel has been tripped. of the tripped circuit breaker, press the reset button. connection for watertight seal. 86313050 LEGEND GT...
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INTERMEDIATE RING, 18 MM GP 86315820 O-RING, PLUNGER SEAL 18MM 86315830 SEAL RETAINER, 18MM GP 86361250 O-RING, GP PUMP HTX SIGHT 86361260 PLUNGER, ROD OIL, SEAL 86361270 O-RING, HTX GRP PUMP CRANKCASE 86361280 OIL SEAL, GP HTX CRANKSHAFT 86313050 LEGEND GT...
Water Box FROM WATER FROM SOLUTION INLET MANIFOLD (TEMPERATURE BALANCE ORIFICE) FROM HEAT EXCHANGER TO WASTE TANK TO SOLUTION PUMP 86313050 LEGEND GT...
Fuel Pump TO CONSOLE THROUGH VEHICLE FLOOR RETURN TO VEHICLE USE AS NEEDED FUEL SUPPLY MOUNT TO VEHICLE FRAME 11 1 FROM VEHICLE FUEL SUPPLY 86313050 LEGEND GT...
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HOSE, 5/16" FUEL X 12', T-FLEX 86339630 VALVE, CHECK, 1/4H X 5/16H FUEL 86179930 EL, 90DEG 1/8NPT X 1/4HB 86282810 SLEEVE, 3/4 LOOM X 23" 86265730 TIE, CABL 8" WHT 86273290 SCR, SLFDR #14 X 1 HXHD 86313050 LEGEND GT...
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MOT, 1/8HP 12V EP5786 86185360 HUB, H1/2 86191100 PULL, AK32H 86192100 SCR, CAP 1/4-20 X 1-1/2 FLT 86050110 MT, MTR HOS RL MTR DRIVE 86047450 CVR, HOS RL MTR CVR * WHEN ORDERING INDICATE PART NUMBER AND COLOR 86313050 LEGEND GT...
Serial Numbers REF. MODEL: SERIAL # 10011190000135 10011190001137 10011190001429, 100113800012, 10011410000001, 10011620000040 86313050 LEGEND GT...
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1 Year 1 Year The warranty starts on the purchase/service date by the original end user from an authorized Prochem Kärcher Group dealer, subject to proof of purchase. The warranty is non-transferable and is intended for the original purchaser only.
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Any repairs resulting from poor initial service work or improper diagnosis. Tune-up parts such as plugs, plug wires and condensers. Any design alterations performed by an organization not authorized or specified by Prochem Kärcher Group. High-pressure washing. Electrical components exposed to moisture.
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