Kikusui TOS5301 User Manual
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Kikusui TOS5301 User Manual

Withstanding voltage/insulation resistance tester
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User's Manual
Withstanding Voltage/
Insulation Resistance Tester
TOS5300
TOS5301
TOS5302
DANGER
This product generates high voltage!
PART NO. IB025232
May. 2014
General Description
Installation and
Preparation
Safety Precautions
during Testing
Panel Operation Basics
Withstanding Voltage and
Insulation Resistance Tests
External Control
Maintenance
Specifications
1
2
3
4
5
6
7
8
App

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  • Page 1 May. 2014 General Description Installation and Preparation Safety Precautions User’s Manual during Testing Panel Operation Basics Withstanding Voltage/ Insulation Resistance Tester Withstanding Voltage and Insulation Resistance Tests TOS5300 External Control TOS5301 TOS5302 Maintenance Specifications DANGER This product generates high voltage!

  • Page 2: About The Operation Manuals

    If you find any misplaced or missing pages in this manual, it will be replaced. If the manual gets lost or soiled, a new copy can be provided for a fee. In either case, please contact your Kikusui agent or distributor, and provide the “Kikusui Part No. ” given on the cover.

  • Page 3: Notes To The Supervisor

    Notes to the supervisor • If the operators cannot understand the language used in this manual, translate the manual into the appropriate language. • Make sure that the operators understand the information in this manual before they operate this product. •...

  • Page 4: Safety Precautions

    Indicates a feature or message that is only available on the TOS5300 model. 5301 Indicates a feature or message that is only available on the TOS5301 model. 5302 Indicates a feature or message that is only available on the Bottom panel TOS5302 model.

  • Page 5: Table Of Contents

    Contents About the Operation Manuals ........................2 Notes to the supervisor ..........................3 Dangerous operations ..........................3 Safety Precautions ............................4 Precautions Concerning Installation Location ............4 Notations Used in This Manual .......................4 Search by Topic.............................8 Front Panel ..............................10 Rear Panel ..............................12 General Description Product Overview ................................
  • Page 6 Panel Operation Basics Parts of the Screen ................................36 Panel Operations ................................38 Switching between screens........................38 Selecting settings ............................. 39 Entering values............................39 Locking panel operations (key lock)....................40 Selecting the Test Mode ............................... 41 Single test (ACW, DCW, or IR) ....................... 41 Auto test (AUTO TEST) ...........................
  • Page 7 External Control SIGNAL I/O Connector..............................64 SIGNAL I/O specifications........................64 Internal construction ..........................66 Input signal usage example ......................... 66 Output signal usage example ......................66 Starting Testing ................................67 Recalling Panel Memory and Test Modes ......................67 Interlock Feature ................................68 How to use the interlock feature......................

  • Page 8: Search By Topic

    Search by Topic Preparation Setup • What accessories are included in the • Other than the basic settings that are set package? from the panel, what test conditions can be set? →” Checking the Package Contents” p.20 →”Setting Other Test Conditions” p.51 •...

  • Page 9: Troubleshooting

    Operation Maintenance • How do I save the current test conditions • How do I check that the test leads are not and use them later? damaged (for example, that they have no breaks)? →”Panel Memory” p.42 →”Pre-Test Inspection” p.72 •...

  • Page 10: Front Panel

    TOS5300 Series when the product is shipped from the factory. Loosen the screw, and pull this part towards you to remove the cover. TOS5301 test conditions operating unit TOS5302 test conditions operating unit FUNCTION VOLTAGE CURRENT TIMER...
  • Page 11 Press to select the voltage setting. p.39 LIMIT key Press to select the voltage limit setting. TOS5300/TOS5301: Press to select the upper and lower current limits. p.39 TOS5302: Press to select the upper and lower current and resistance limits. UPR/ LWR key +SHIFT key: Turns the lower current limit on and off.

  • Page 12: Rear Panel

    SIGNAL I / O AC INPUT 100 - 240V 50/60Hz 800VA MAX STATUS STRIP-GAUGE 10 mm 24-16 KIKUSUI ELECTRONICS CORP. MADE IN TAIWAN Name Function p.64 SIGNAL I/O connector External control signal connector. — Air outlet Vent for cooling the TOS5300 Series.

  • Page 13: General Description

    General Description This chapter gives an overview of the TOS5300 Series and explains the options that are available for it.

  • Page 14: Product Overview

    It is suited to (1) research and development installations, (2) test facilities for quality assurance testing and standard certification, and (3) manufacturing lines. The TOS5300 can perform AC withstanding voltage tests (ACW). The TOS5301 can perform AC withstanding voltage tests and DC withstanding voltage tests (ACW and DCW). The TOS5302 can perform AC withstanding voltage tests (ACW) and insulation resistance tests (IR).
  • Page 15 Product Overview ● Window comparator feature for setting upper and lower judgment limits You can set not only the upper limit, but the lower limit as well. This is useful in determining whether there are breaks in test leads or whether there was a mistake during operations. This leads to highly reliable tests.

  • Page 16: Options

    Options The following options are available for the TOS5300 Series. For information about options, contact your Kikusui agent or distributor. Rack mount option Name Model Notes KRA4-TOS For an EIA inch rack Rack mount adapter KRA200-TOS For a JIS millimeter rack...
  • Page 17 Options Model HP01A-TOS/HP02A-TOS high voltage test probe This is a probe for generating the test voltage. To prevent the test p.28 voltage from being generated unintentionally, this probe has been designed so that the test voltage is only generated when the user operates the probe with both hands.
  • Page 18 This page is intentionally blank. TOS5300...

  • Page 19: Installation And Preparation

    Installation and Preparation This chapter describes how to unpack and prepare this product before you use it.

  • Page 20: Checking The Package Contents

    When you receive the product, check that all accessories are included and that the accessories have not been damaged during transportation. If any of the accessories are damaged or missing, contact your Kikusui agent or distributor. We recommend that you save all packing materials, in case the product needs to be transported at a later date.

  • Page 21: Connecting The Power Cord

    This product is a piece of equipment that conforms to IEC Overvoltage Category II (energy- consuming equipment that is supplied from a fixed installation). In addition to the supplied power cord, Kikusui also provides other 200 V power cords with plugs (sold separately).

  • Page 22: Using The Protection Cover

    This is useful in preventing incorrect operation of the tester. If the cover is damaged or lost, contact your Kikusui agent or distributor. ■ Removing the protection cover...

  • Page 23: Turning The Power On

    TOS5300 Series is in PROTECTION mode will be displayed. Check that the tester is in PROTECTION mode through the interlock feature. TOS5302 WITHSTANDING VOLTAGE / INSULATION RESISTANCE TESTER Version 1.00 Firmware version screen KIKUSUI ELECTRONICS CORP. PROTECTION InterLock Protection UPPER TIMER 0.02...

  • Page 24: Turning The Power Switch On

    Turning the Power On Turning the POWER switch on Connect the included SIGNAL I/O plug to the SIGNAL I/O connector. Connecting the SIGNAL I/O plug will release the interlock feature. Check that the analog voltmeter is indicating “0.” TOS5300 AC WITHSTANDING VOLTAGE TESTER Zero indication Turn the POWER switch on ( ).

  • Page 25: Turning The Power Switch Off

    Turning the Power On Turning the POWER switch off Press the ( ) side of the POWER switch to turn the TOS5300 Series off. The panel settings that were in use immediately before the POWER switch was turned off are saved. If the POWER switch is turned off immediately after the settings have been changed, the last settings may not be stored.

  • Page 26: Connecting To The Device Under Test (Dut)

    Connecting to the Device under Test (DUT) Possible electric shock. During testing (while the TEST LED or DANGER LED is lit), never WARNING touch the HIGH VOLTAGE terminal, test leads, and DUT. Using test leads Possible electric shock. Never touch these parts during testing. WARNING •...
  • Page 27 Connecting to the Device under Test (DUT) Lower the cable lock to secure the lead in place. Lower the cable lock. LOW test lead (black) Connect the LOW test lead (black) to the DUT. Connect the HIGH VOLTAGE test lead (red) to the DUT. Connect the HIGH VOLTAGE test lead (red) to the front-panel HIGH VOLTAGE terminal.

  • Page 28: Using The Optional High Voltage Test Probe (Model Hp01A-Tos/Hp02A-Tos)

    Connecting to the Device under Test (DUT) Connect the toroidal core or resistor as close to the DUT as possible. 470 Ω, 3 W Toroidal core HIGH VOLTAGE HIGH VOLTAGE terminal terminal LOW terminal LOW terminal 470 Ω, 3 W Toroidal core TOS5300 Series TOS5300 Series...

  • Page 29: Safety Precautions During Testing

    Safety Precautions during Testing This chapter describes the precautions that must be followed to perform tests safely.

  • Page 30: Pre-Test Inspection

    During tests, the TEST and DANGER LEDs light. When these LEDs are lit, the TOS5300 Series is generating a high voltage. During testing, be sure to wear rubber gloves for electrical work. If obtaining these gloves is difficult, contact your Kikusui agent or distributor. TOS5300...

  • Page 31: Remote Control Precautions

    DUT. When the TOS5300 Series is not connected to an DUT, the time that the tester requires to discharge the voltage from its internal capacitors down to 30 V is shown below. TOS5300 TOS5301 TOS5302 DC withstanding voltage test Approx. 8 ms —...

  • Page 32: Interrupting Testing Or Operations

    Interrupting Testing or Operations Before you change test conditions or other settings, press the STOP switch, and then be sure to START check the following items to ensure safety. If you will not use the product for some time or if the operator will be away from the product, be sure to turn the POWER switch off.

  • Page 33: About Malfunctions

    Immediately turn the POWER switch off, and disconnect the power cord from the outlet. Stop using the product immediately, and contact your Kikusui agent or distributor. ● Even when you press the STOP switch, the DANGER LED remains lit.
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  • Page 35: Panel Operation Basics

    Panel Operation Basics This chapter describes how to select items on the screen and how to enter values.

  • Page 36: Parts Of The Screen

    Parts of the Screen The screen that is used to set the basic test conditions is made up of the four parts shown below. Test mode Level bar area Icon area 5.5kV Limit Voltage 2.00kV UPPER TIMER 10.0 Data input area 1.50 0.01 60.0...
  • Page 37 Parts of the Screen Icon area The TOS5300 Series status is displayed using icons. Icon Status p.40 Key lock — Remote control p.16 Model RC01-TOS/RC02-TOS remote control box connected p.42 Recalled memory number 1 2 3 Data input area This area is used to enter the test voltage, limit voltage, upper and lower current limits, and test time.

  • Page 38: Panel Operations

    ACW / DCW ACW / IR / AUTO Memo The ACW key on the TOS5300, the ACW/DCW key on the TOS5301, and → ACW the ACW/IR/AUTO key on the TOS5302 are all referred * The TOS5300 only supports ACW tests.

  • Page 39: Selecting Settings

    Panel Operations Selecting settings To select a setting, use the SET, UPR/ LWR, or TEST key to move the underscore below the item that you want to select. UPR/LWR TEST MORE 5.5kV Voltage LIMIT ON/OFF ON/OFF KEY LOCK UPPER TIMER 10.0 LOCAL 1.50...

  • Page 40: Locking Panel Operations (Key Lock)

    Panel Operations Locking panel operations (key lock) The key lock feature can be used to prevent changes to the test conditions due to incorrect operations. To lock the panel operations, press KEY LOCK (SHIFT+MORE). In this state, only the START and STOP switches are enabled. When keys are locked, the key lock icon ( ) appears on the screen.

  • Page 41: Selecting The Test Mode

    • AC withstanding voltage test mode (ACW) • DC withstanding voltage test mode (DCW) 5301 • Insulation resistance test (IR) 5302 Press FUNCTION to select the test mode. TOS5300 TOS5301 TOS5302 FUNCTION The test mode switches. (Auto test) → ACW (Auto test) ACW →...

  • Page 42: Panel Memory

    On the TOS5302, you can save two sets of test conditions with each set containing a combination of an ACW test and an IR test (for auto tests). Test conditions that can be saved Setting TOS5300 TOS5301 TOS5302 Test mode ACW, DCW ACW, IR ACW→IR, IR→ACW...

  • Page 43: Saving Test Conditions

    Panel Memory Test mode (ACW / DCW / IR / ACW→IR / IR→ACW) Test voltage Upper limit Lower limit Test time — Memory 2 — Function Voltage Upper Lower Time ACW test conditions 0.00kV 0.02mA 0.3s 0.10kV 0.3s IR test conditions Recall Initial panel memory settings Initially, memory numbers 1 to 3 contain AC withstanding voltage test conditions.

  • Page 44: Recalling Test Conditions

    Panel Memory Recalling test conditions Press MEMORY 1, MEMORY 2, or MEMORY 3. MEMORY 1, 2 The memory screen appears. The contents of the selected memory number are displayed. — Memory 2 — Function Voltage Upper Lower Time RECALL 0.00kV 0.02mA 0.3s LOCAL...

  • Page 45: Withstanding Voltage And Insulation Resistance Tests

    Withstanding Voltage and Insulation Resistance Tests This chapter explains withstanding voltage and insulation resistance tests, from how to set the test conditions to how to save test results.

  • Page 46: About Judgment

    About Judgment The TOS5300 Series judges whether a test results in PASS, L-FAIL, or U-FAIL on the basis of the limits that are set in advance. • PASS When the test time elapses (TIMER is 0 seconds), if the condition “lower limit < measured value <...

  • Page 47: Setting Withstanding Voltage Test Conditions

    Setting Withstanding Voltage Test Conditions Press FUNCTION to display the AC or DC withstanding voltage test setup screen. FUNCTION 5300 ACW / DCW 5301 ACW / IR / AUTO 5302 For details on how to select settings and enter values, see ”Panel Operation Basics. ” p.35 For details on how to connect the TOS5300 Series to the DUT, see ”Connecting to the Device under p.26...

  • Page 48: Dc Withstanding Voltage Test (Dcw) Settings

    Setting Withstanding Voltage Test Conditions Item Description Panel operation Fall Time Sets the voltage fall time. This setting is only used when a PASS judgment occurs. MORE key The output voltage falls approximately 0.1 seconds after a test ends with a 0.1 s PASS judgment.

  • Page 49: Setting Insulation Resistance Test Conditions

    Setting Insulation Resistance Test Conditions Press FUNCTION to display the insulation resistance (IR) test setup screen. FUNCTION ACW / IR / AUTO 5302 For details on how to select settings and enter values, see ”Panel Operation Basics. ” p.35 For details on the LOWER and UPPER settings, see ”About Judgment. ” For details on other test p.46 , p.51 conditions, see ”...

  • Page 50: Auto Test (Auto Test)

    Auto Test (AUTO TEST) 5302 An auto test (AUTO) is a series of tests that contains an AC withstanding voltage test and an insulation resistance test (IR) that are performed automatically. There are the following two types of auto tests. ■...

  • Page 51: Setting Other Test Conditions

    Setting Other Test Conditions You can set the following items on the More Test Conditions setup screen. p.47 , p.48 p.49 More Test Conditions MORE 5.5kV Voltage Frequency: 50Hz Start Voltage: OFF Rise Time: UPPER 0.1s TIMER 10.0 Fall Time: 1.50 0.01 60.0...

  • Page 52: Voltage Rise Time

    Setting Other Test Conditions Voltage rise time Separate from the test time, you can set the time that the TOS5300 Series takes to raise the voltage to the test voltage during AC and DC withstanding voltage tests. Time 0.1 s to 10.0 s Voltage fall time Separate from the test time, you can set the time that the TOS5300 Series takes to lower the voltage after an AC withstanding voltage test ends.

  • Page 53: Judgment Wait Time (Wait Time)

    Setting Other Test Conditions Judgment wait time (Wait Time) 5301 5302 You can set the time between when a DC withstanding voltage or insulation resistance (IR) test starts (when you press START) and when judgment actually begins. During a DC withstanding voltage test or an insulation resistance test, when the test voltage is applied to an DUT with a capacitive component, a large charge current may flow until charging is completed, or the insulation resistance may be measured at a value lower than its actual value because of the charge current.

  • Page 54: Selecting Measurement Method

    • True rms response (RMS) • Mean-value response (AVE) The method used in Kikusui’s TOS9200 series, TOS8870A, TOS8850, TOS8850A, TOS5000 series, and TOS5000A series is mean-value response. You can use the configuration setup screen (Configuration Menu) to set the method.

  • Page 55: Saving The Calibration Date

    Saving the Calibration Date Whenever you calibrate the TOS5300, save the calibration date. If the calibration expiration date based on this date is reached, an expiration message will appear. p.73 You can access the calibration date from the configuration setup screen (Configuration Menu). Press CONFIG (SHIFT+FUNCTION) to display the configuration setup screen (Configuration Menu).

  • Page 56: Setting Other Test Features

    Setting Other Test Features You can use the configuration setup screen (Configuration Menu) to set the following settings. p.88 FUNCTION MEMORY 1.Test Mode and Buzzer Menu 5300 Test Mode Buzzer Volume Level LOCAL ACW / DCW Double Action PASS 5301 Pass Hold 150ms FAIL...

  • Page 57: Momentary Feature

    Setting Other Test Features Momentary feature This feature enables you to perform tests only while you are pressing START. This ensures safe testing because it means that your hand must be fixed to the panel or to an optional START switch. Using this feature with the optional RC02-TOS (two-hand-type remote control box p.16 provides an even higher level of safety.

  • Page 58: Starting Testing

    Starting Testing Possible electric shock. During testing, do not touch the test leads and the DUT. WARNING To start testing Check that the TOS5300 Series is correctly connected to the DUT. When the READY LED lights in light blue, press START. START READY 5.5kV...

  • Page 59: To Change The Voltage Setting During Testing

    Starting Testing If the start voltage has been turned off and the voltage rise time has not been set After 0.1 seconds, the TEST LED lights in red, and the test starts. If the test time has been set or if the test time has been turned off The TEST LED lights in red during testing.

  • Page 60: If You Cannot Start Testing

    Stopping Testing If you cannot start testing In the following situations, you will not be able to start testing, and the READY LED will not light. ● If the memory number is not fixed while panel settings are being recalled from or saved p.42 to memory.

  • Page 61: When Testing Finishes

    Stopping Testing When testing finishes A test will stop under one of the following conditions. a. If the test time elapses (when TIMER is set to ON). b. If a current greater than or equal to the upper limit (U-FAIL) or less than or equal to the lower limit (L-FAIL) is measured.
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  • Page 63: External Control

    External Control External Control This chapter explains how to use the SIGNAL I/O connector to externally start tests and recall panel memory entries and sequence programs.

  • Page 64: Signal I/O Connector

    To avoid malfunctions caused by noise, use shielded-type D-sub 25-pin connectors and a cable that is 2.5 m or less in length. For information about how to obtain replacement parts, contact your Kikusui agent or distributor. For information about how to use these components, see the OMRON Corporation catalogs.
  • Page 65 SIGNAL I/O Connector ■ SIGNAL I/O connector pinout Pin no. Signal name TOS5300 TOS5301 TOS5302 INTERLOCK+ If you open the positive and negative terminals, the output is turned off, and the TOS5300 Series is switched to Protection mode. Open: The resistance between the two terminals is 1.2 kΩ or greater.

  • Page 66: Internal Construction

    SIGNAL I/O Connector Internal construction The input signal circuit and the output signal circuit share the same Output signal 1 common. Output signal The input signals are pulled up to +15 controller Output signal 2 V. If the input terminals are opened, the input signal circuit is put into the •...

  • Page 67: Starting Testing

    Starting Testing Obtaining a low-level digital signal Use the output signal to obtain a low-level digital signal. 30 V or less Low level during signal generation Starting Testing To use the SIGNAL I/O connector to start testing, ENABLE (IN) set the ENABLE signal to low level. When at least 1 ms has elapsed after the READY signal was set to READY (OUT) low level, set the START signal to low level for at...

  • Page 68: Interlock Feature

    Interlock Feature TEST SEL AUTO SEL Recalled panel memory number memory 1 memory 2 memory 3 Enables TEST SEL and AUTO SEL Selecting the test mode The relationship between the PM0, PM1, TEST SEL, and AUTO SEL signals and the test mode that is recalled is shown in the table below.

  • Page 69: How To Use The Interlock Feature

    STATUS OUT Connector ■ Interlock signal release conditions Short across terminals • When the resistance across the positive and negative terminals is 1 kΩ or less. • If you are using transistors or an optical device, when the current across the positive and negative terminals is 6 mA or greater.
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  • Page 71: Maintenance

    Maintenance This chapter explains daily inspections such measurement checks, system clock adjustment, calibration management, and battery replacement.

  • Page 72: Pre-Test Inspection

    Double-check whether this is the case. If there are no breaks in the test leads, the TOS5300 Series needs to be repaired. To have your TOS5300 Series repaired, contact your Kikusui agent or distributor. TOS5300...

  • Page 73: Time Settings And Calibration Management

    Time Settings and Calibration Management The TOS5300 Series keeps track of the scheduled calibration date by using the internal system clock. When the tester is turned on after the previously set calibration period has elapsed, the message, “Calibration Protection” is displayed. PROTECTION Calibration Protection UPPER...

  • Page 74: Calibration

    The TOS5300 Series is calibrated before shipment. To maintain long-term performance, we recommend periodic calibration. To perform periodic calibration, set the calibration period (Calibration Due Control). To have your TOS5300 Series calibrated, contact your Kikusui agent or distributor. Backup Battery Replacement The TOS5300 Series uses a lithium battery for memory backup.

  • Page 75: Specifications

    Specifications This chapter contains the specifications and gives the dimensions of the TOS5300 Series.

  • Page 76: Withstanding Voltage Tester

    • TYP:These are typical values. These values do not guarantee the performance of the product. • rdng: Indicates the readout value. • set: Indicates a setting. • f.s: Indicates full scale. Withstanding voltage tester TOS5300 TOS5301 TOS5302 AC output Output range 0.05 kV to 5.00 kV section Accuracy ±(2 % of set + 20 V) when no load is connected...
  • Page 77 Specifications TOS5300 TOS5301 TOS5302 Voltmeter Analog Scale 6 kV AC/DC f.s Accuracy ±5 % f.s Indication Mean-value response/rms scale Digital Measurement 0.000 kV to 6.500 kV AC/DC range Display □ □□□ V < 500 V: ±(1.5 % of rdng + 20 V); V ≥ 500 V: ±1.5 % of rdng...
  • Page 78 Specifications TOS5300 TOS5301 TOS5302 Time Voltage rise time 0.1 s to 10.0 s Resolution 0.1 s Voltage fall time 0.1 s / OFF (only enabled when a PASS judgment occurs) Test time 0.1 s to 999 s, can be turned off (TIMER OFF) Resolution 0.1 s to 99.9 s: 0.1 s.

  • Page 79: Insulation Resistance Test Section

    Specifications Insulation resistance test section TOS5302 Output Output voltage 25 V, 50 V, 100 V, 125 V, 250 V, 500 V, 1000 VDC (negative) section Accuracy -0 %, +5 % Max. rated load 1 W (-1000 VDC/1 mA) Max. rated current 1 mA Ripple 1000 V when no load is...
  • Page 80 Specifications TOS5302 Current detection response speed Can be switched between three levels: Fast, Mid, Slow Judgment Judgment method and judgment feature operation SIGNAL I/ Judgment Judgment method Display Buzzer If a resistance that is greater than or equal to the upper limit is detected, the FAIL LED Generates UPPER...

  • Page 81: Other Features

    Specifications Other features TOS5300 TOS5301 TOS5302 Double action feature (Double Action) Tests can only be started by pressing and releasing STOP and then pressing START within 0.5 seconds of releasing the STOP switch. Length of time to maintain a PASS...

  • Page 82: Interfaces

    Specifications Interfaces TOS5300 TOS5301 TOS5302 USB Specification 2.0, Standard Type B connector REMOTE Front-panel 9-pin MINI DIN connector. By connecting an optional device to this connector, you can control the starting and stopping of tests remotely. SIGNAL I/O Rear-panel D-sub 25-pin connector...

  • Page 83: General

    Specifications TOS5300 TOS5301 TOS5302 SIGNAL I/O (continued) 18 L-FAIL On continuously when LOWER FAIL results from judgment because a value less than or equal to the lower limit is detected. 19 READY On when the TOS5300 Series is waiting (when it is in the READY state).

  • Page 84: Outline Drawing

    Specifications TOS5300 TOS5301 TOS5302 Dimensions See ”Outline drawing. ” Weight Approx. 14 kg (30.9 lb.) Approx. 15 kg (33.1 lb.) Approx. 14 kg (30.9 lb.) Accessories Power cord 1 pc. High-voltage test lead (TL31-TOS) 1 set (1 red wire and 1 black wire, each with alligator clips); 1.5 m D-sub 25-pin plug 1 set ;...
  • Page 85 Appendix A List of Default Settings B Configuration Settings C Protective Features D Troubleshooting...

  • Page 86: A List Of Default Settings

    TOS5302 WITHSTANDING VOLTAGE / INSULATION RESISTANCE TESTER lower right of the firmware version display Version 1.00 screen, and the TOS5300 Series will be KIKUSUI ELECTRONICS CORP. initialized. Initializing... When you initialize the TOS5300 Series, all settings (such as test conditions) and saved data are reset to the default values shown below.

  • Page 87: Default Panel Memory Values

    List of Default Settings Item Setting after initialization Test timer on and off Test time 0.1 s Test time on and off Judgment wait time 0.1 s Test mode Panel memory p.87 Interface setting Configuration settings Test Mode Double Action Pass Hold 50 ms Momentary...

  • Page 88: Configuration Settings

    Configuration Settings The configuration settings are contained on the following screens of the Configuration Menu. Configuration Menu Test Mode and Buzzer Test mode and buzzer settings Status Signal Output Status signal output settings Date and Time Date, time, and calibration period settings Communication Time settings and calibration management Information...

  • Page 89: Test Mode And Buzzer Settings

    Configuration Settings Test Mode and Buzzer settings You can set the following settings on the Test Mode and Buzzer screen. Memo The only time that you can use Apply (RECALL) 1.Test Mode and Buzzer Menu to check the buzzer Test Mode Buzzer Volume Level volume level is when you PASS...

  • Page 90: Status Signal Output Settings

    Configuration Settings Status Signal Output settings You can set the following settings on the Status Signal Output screen. 2.Status Signal Output Menu H.V ON Ready Test Protection Pass Power ON Down Upper Fail ---- Lower Fail Item Description Panel operation Sets whether the 24 VDC output is generated while there is a residual voltage H.V ON MEMORY 2 and MEMORY 3 keys...

  • Page 91: Date And Time Settings

    Configuration Settings Date and Time settings You can set the following settings on the Date and Time screen. Memo The only time that settings 3.Date and Time Menu take effect the moment that Set Date and Time 2010 / 5/25 2:33:48 you press RECALL is when Time Zone Time Zone...

  • Page 92: Communication Display Items

    Configuration Settings Communication display items The following items are displayed on the Communication screen. You cannot set these items. 4.Communication Menu VFD / PID 0x0 B3E / 0x1017 ---- Serial Number ---------- ---- ---- Item Description Panel operation VFD / PID Displays the vendor ID and product ID —...

  • Page 93: Protective Features

    Protective Features If one or more of the causes of the following problems occur, the protective circuits will activate, and you will no longer be able to use the TOS5300 Series. This is referred to as PROTECTION mode. When the TOS5300 Series switches to PROTECTION mode, a “PROTECTION” message is displayed on the screen.

  • Page 94: D Troubleshooting

    If none of the items apply to your case, we recommend that you initialize the TOS5300 Series to its p. A-86 factory default settings. If the remedy does not correct the problem, Contact your Kikusui agent or distributor. The power does not turn on...
  • Page 95 Troubleshooting Unable to perform measurements Symptom Items to check and possible remedy The measured values are abnormal. Are the test leads connected to the correct terminals? p.26 Connect the test leads properly. Judgments do not begin. Has the judgment wait time been set? Judgments will not begin until the specified judgment wait time elapses.
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  • Page 97: Index

    Index accessories .............. 20 judgment ..............46 ACW ..............36 judgment wait time ........... 53 AUTO ............... 36 auto test ..............50 KEY LOCK ............... 40 key lock ..............40 backup lithium battery ..........74 Buzzer Volume ............57 L-FAIL ..............46 Lower Fail ..............
  • Page 98 saving ...............43 Serial Number ............92 Set Date and Time ...........91 setup screen AC withstanding voltage test ....38 DC withstanding voltage test ....38 insulation resistance test ......38 SIGNAL I/O connector ..........64 SIGNAL I/O Protection ..........93 single test ..............41 Start Voltage .............51 Status Signal Output ..........90 system clock ............
  • Page 99 KIKUSUI ELECTRONICS CORP. Tel: +81-45-593-7570 Fax: +81-45-593-7571 http://www.kikusui.co.jp Website Printed in apan...

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