Slaughter 1305 Operation And Service Manual
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Slaughter 1305 Operation And Service Manual

Ac hipot tester
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MODEL 2503 (DC ONLY HIPOT WITH OPTIONAL GROUND CONTINUITY CHECK)
MODEL 2510 (AC ONLY HIPOT WITH OPTIONAL GROUND CONTINUITY CHECK)
MODEL 2550 (AC/DC HIPOT WITH OPTIONAL GROUND CONTINUITY CHECK)
Models
1305/2503
2510/2550
Item 99-10136-01
OPERATION AND SERVICE MANUAL
Model 1305, 2503, 2510, 2550
MODEL 1305 (AC ONLY HIPOT)
SERIAL NUMBER
Ver 1.07
© Slaughter Company, Inc., 2007
28105 N. Keith Drive
Lake Forest, Illinois, 60045-4546
U.S.A.
Printed October 29, 2007

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Summary of Contents for Slaughter 1305

  • Page 1 OPERATION AND SERVICE MANUAL Model 1305, 2503, 2510, 2550 MODEL 1305 (AC ONLY HIPOT) MODEL 2503 (DC ONLY HIPOT WITH OPTIONAL GROUND CONTINUITY CHECK) MODEL 2510 (AC ONLY HIPOT WITH OPTIONAL GROUND CONTINUITY CHECK) MODEL 2550 (AC/DC HIPOT WITH OPTIONAL GROUND CONTINUITY CHECK)

  • Page 3: Warranty Policy

    Warranty Policy Slaughter Company, certifies that the instrument listed in this manual meets or exceeds published manufacturing specifications. This instrument was calibrated using standards that are traceable to the National Institute of Standards and Technology (NIST). Your new instrument is warranted to be free from defects in workmanship and material for a period of (1) year from date of shipment.

  • Page 5: Table Of Contents

    ......................23 MODEL 1305 ...................26 MODELS 2503/2510/2550 ...............29 FIELD INSTALLATION OF OPTIONS OPERATION.......................30 ......................30 MODEL 1305 ...................31 MODELS 2503/2510/2550 ..............33 REMOTE INTERFACE FOR MODEL 1305 ..........34 REMOTE INTERFACE FOR MODELS 2503/2510/2550 OPTIONS ........................35 CALIBRATION PROCEDURE .................36 PARTS LIST .......................37 SCHEMATIC INDEX....................38...

  • Page 6: Introduction

    INTRODUCTION INTRODUCTION This section is prepared to assist the user of Slaughter manually operated bench type test equipment with the use, installation, inspection and maintenance of the equipment. Since any electrical equipment can be hazardous, all procedures described should be...
  • Page 7 INTRODUCTION To check the unit quickly, install any interface connectors, plug the unit into the proper voltage and follow the steps outlined under operating instructions. If the unit does not operate, contact the factory for instructions. Of prime consideration and importance in the layout and installation of a test station is to insure the safety both to the operator and any visitors or casual bystanders, invited or otherwise.
  • Page 8 INTRODUCTION the case of a grounded part the conductive table or conveyor should not be touched during a test. Several models of high voltage test equipment are designed with the high voltage output “ floating” . There is no ground on either the High side or the Low side of the high voltage transformer.
  • Page 9 INTRODUCTION bear in mind it is possible for some sections of the skin to have poor electrical connection and that they thereby, can become a potential safety hazard in the event of a fault. This is why isolation of the vehicle during the test is recommended. Once these safety precautions have been taken and it has been established that the frame and skin are properly grounded, the operator can proceed with the dielectric test.
  • Page 10 INTRODUCTION materials are detected by the hipot test before the product is shipped out to cause inconvenience, dissatisfaction and expense in the field. The most often asked questions are, “ Is hipot testing destructive?” and “ Should I use AC or DC for the hipot test?”...
  • Page 11 INTRODUCTION A hipot test attempts to detect or measure phenomena that indicate electrical problems such as leakage, breakdown and arcing. Leakage is a flow of current. Leakage becomes significant under two conditions. Any increase in resistive leakage is a “ red flag” indication that quality in insulating materials used in the device has in some manner deteriorated.
  • Page 12 INTRODUCTION The capacitive leakage is an inherent characteristic of the device controlled primarily by design details. The resistive leakage is a characteristic of insulating materials used and the amount of resistive leakage is generally an indication of the quality of the insulation. This is particularly true when identical devices are being comparatively tested.

  • Page 13: Service And Maintenance

    Schematics, when provided, are for reference only. Any replacement cables and high voltage components should be acquired directly from Slaughter Company. Refer servicing to a Slaughter Company authorized service center. (PHONE: 1 (847) 932-3662 SLAUGHTER COMPANY, INC.
  • Page 14 4). Seal the container securely. 5). Mark the container “ FRAGILE” to insure proper handling. 6). Please ship models 1305, 2503, 2510 and 2550 via Federal Express or UPS air. 7). Please refer in all correspondence to your RMA number.

  • Page 15: Glossary Of Terms

    INTRODUCTION GLOSSARY OF TERMS ACCURACY is the condition or quality of conforming exactly to a standard. The accuracy of an instrument is the extent to which the average of many measurements made by the instrument agrees with the true value or standard being measured. The difference between the average and the true value is the error.
  • Page 16 INTRODUCTION PRECISION or REPEATABILITY is the variation in readings obtained when repeating exactly the same measurement. The precision of an instrument is the ability to repeat a series of measurements on the same piece and obtain the same results for each measured value.

  • Page 17: Specifications

    Inputs include Test, Reset and Interlock. This gives the user all the basic remotes required to configure the instrument through simple PLC relay control. (Note: Model 1305 has ONLY the TEST input and no outputs). 6. Output voltage fine adjustment.
  • Page 18 SPECIFICATIONS Model 1305 Functional Specifications 3KV AC Hipot Descriptions Specifications 115 / 230V selectable, ± 15 % variation; 47 – 63 Hz INPUT VOLTAGE FUSE 115 VAC, 230VAC – 2A fast acting 250VAC OUTPUT Rating : 0 – 3000V, 5mA Regulation : ±...
  • Page 19 SPECIFICATIONS Models 2503 & 2550 DC Mode Functional Specifications Descriptions Specifications 115 / 230V selectable, ± 15 % variation; 47 – 63 Hz INPUT VOLTAGE FUSE 115 VAC, 230VAC – 2A fast acting 250VAC OUTPUT Rating : DC 0 – 5000V, 3 mA Regulation : ±...
  • Page 20 SPECIFICATIONS Models 2510 & 2550 AC Mode Functional Specifications Descriptions Specifications 115 / 230V selectable, ± 15 % variation; 47 – 63 Hz INPUT VOLTAGE FUSE 115 VAC, 230VAC – 2A fast acting 250VAC OUTPUT Rating : AC 0 – 5000V, 10 mA Regulation : ±...

  • Page 21: Controls

    This key is also used to toggle between AC/DC mode (2550 only), toggle the DWELL function ON/OFF, the RAMP function ON/OFF (2503/2510/2550 only), and the PULSE function ON/OFF (1305 only). It also may be used to decrease output voltage during a test in 10 volt increments.
  • Page 22 FRONT PANEL CONTROLS function ON/OFF, the RAMP function ON/OFF (2503/2510/2550 only), and the PULSE function ON/OFF (1305 only). It also may be used to increase the output voltage during a test in 10 volt increments. 8. EXIT KEY: Use this key when you desire to enter the Run Mode to initiate a test.
  • Page 23 With Continuity Option With Continuity Option Without Continuity Option Without Continuity Option 1305 1305 1. VENTILATION: To cool the instrument. 2. INPUT VOLTAGE SWITCH: Line voltage selection is set by the position of the switch. In the down position it is set for 115 volt operation, in the up position it is set for 230 volt operation.
  • Page 24 2503/2510/2550 With Continuity Option Without Continuity Option 1305 6. FUSE RECEPTACLE: To change the fuse unplug the power (mains) cord and turn the fuse cap counter clockwise to remove the fuse. 7. OPTIONAL GROUND CONTINUITY SENSING CIRCUIT: Used with the optional Remote Receptacle Box to verify continuity of the ground wire in line cord connected devices.

  • Page 25: Quick Start

    Input Voltage: 115 or 230 volts AC, country specific rear-panel switch selectable) • Voltage Output: 1.50 kV DC (2503/2550 DC mode) 1.24 kV AC (1305/2510/2550 AC mode) • Current Trip: HI-LMT: 5.00 mA HI-LMT: 3.00 mA (2503/2550 DC mode) •...
  • Page 26 If there is nothing connected to the input port to provide a connection to the interlock, the instrument will not perform tests. Note: Model 1305 is not equipped with the Remote Interlock feature. G). Please check your connections to be sure they are making good...

  • Page 27: Setup

    SETUP SETUP INSTRUCTIONS MODEL 1305 Check to be sure the correct input line voltage has been selected on the rear panel, either 115 volts AC or 230 volts AC. Connect the power input plug into its socket on the rear panel of the instrument.
  • Page 28 SETUP 2. To set the High Leakage Current Limit Press the SET key until the Current LED is illuminated and flashing. Use the Up/Down Arrow keys to enter the leakage current high limit setting, then press the EXIT key to exit to the test mode or toggle to another setting using the SET key. The unit of measure is in milliamperes with 5.00 mA as the maximum setting.
  • Page 29 SETUP 4. To set the Pulse function Press the SET key until the Pulse LED is illuminated and flashing. Use the Up/Down Arrow keys to toggle the Pulse function, then press the EXIT key to exit to the test mode or toggle to another setting using the SET key. When set to “ ON” the failure condition will be reset automatically and will be ready for another test.

  • Page 30: Models 2503/2510/2550

    SETUP SETUP INSTRUCTIONS MODELS 2503/2510/2550 Check to be sure the correct input line voltage has been selected on the rear panel (either 115 volts AC or 230 volts AC). Connect the power input plug into its socket on the rear panel of the instrument.
  • Page 31 SETUP Use the Up/Down Arrow keys to toggle between the AC mode and the DC mode. The LED indicator will flash and the digital display will display AC or DC. Note: When switching between AC and DC modes, always check ALL setting for voltage, current, ramp and dwell.
  • Page 32 SETUP Use the Up/Down Arrow keys to set the dwell time, then press the EXIT key to exit to the test mode or toggle to another setting using the SET key. If the dwell is set to “ 0,” the instrument will operate in a continuous ON mode when the TEST button is depressed and released.

  • Page 33: Field Installation Of Options

    SETUP FIELD INSTALLATION OF OPTIONS Ground Continuity Sensing 1. Installation is simple and requires only a number 1 Phillips screwdriver. 2. Switch the instrument OFF and unplug the line-cord from the wall outlet. 3. Remove the test probes and the line cord from the instrument. 4.

  • Page 34: Operation

    OPERATION OPERATION OPERATING INSTRUCTIONS MODEL 1305 1. After the instrument’ s test parameters are programmed, connect the appropriate test leads to the device under test (DUT) or test fixture. Connect the safety ground (on the rear panel) to a suitable known good ground before energizing this instrument.

  • Page 35: Models 2503/2510/2550

    OPERATION OPERATING INSTRUCTIONS MODELS 2503/2510/2550 1. After the instrument’ s test parameters are programmed, connect the appropriate test leads to the device under test (DUT) or test fixture. Connect the safety ground (on the rear panel) to a suitable known good ground before energizing this instrument. Then connect the return lead first to the test fixture or the DUT followed by the high voltage lead.
  • Page 36 OPERATION Continuity The continuity test is a passive test. Set the Continuity Test switch to On. Plug the DUT’ s line cord into the remote receptacle box and connect the Continuity Check lead from the rear panel to the exposed ‘ dead metal’ parts of the DUT. If ground continuity is made, the green light in the Test switch will illuminate.

  • Page 37: Remote Interface For Model 1305

    OPERATION REMOTE INTERFACE MODEL 1305 The TEST input is connected through the 9-pin “ D” type connector mounted on the back panel of the unit. This connector mates with a standard 9-pin “ D” type subminiature connector provided by the user. For best performance, a shielded cable should be used.

  • Page 38: Remote Interface For Models 2503/2510/2550

    OPERATION REMOTE INTERFACE MODEL 2503/2510/2550 All inputs are connected through the 9-pin “ D” type connector mounted on the back panel of the unit. This connector mates with the standard 9-pin “ D” type subminiature connector included with the unit. For best performance, a shielded cable should be used. To avoid ground loops, the shield should not be grounded at both ends of the cable.

  • Page 39: Options

    OPTIONS MODEL 2503/2510/2550 OPTIONS Introduction This section contains a list and descriptions of available factory installed options at the time of this printing. The list of options contains an option code number which can be referenced on the model option label on the rear panel of the unit when options are present.

  • Page 40: Calibration Procedure

    CALIBRATION CALIBRATION PROCEDURE Calibration Equipment Required High Impedance Direct Reading High Voltage Voltmeter Small Plastic Probe Set of HV Clip Leads • Step 1. Plug instrument into a properly grounded receptacle and switch instrument “ OFF.” • Step 2. Attach HV clip leads to instrument and external Voltmeter. •...

  • Page 41: Parts List

    PARTS LIST PARTS LIST Rev: A 11/11/2004 ECO 5040-6 Part Qty. Reference Description Number Designator Models 1305, 2503, 2510, 2550 102-050-913 High Voltage Probe (6ft.) 102-069-904 Return Lead (6ft.) 125-013-001 Input Power Cable (6ft.) 150-135-003 Fuse Holder (20mm) 175-974-003 Tilt Up Leg Kit...

  • Page 42: Schematic Index

    Reference Pages Designator S01305 Wiring Diagram 1305, 2510 S02503 Wiring Diagram 2503 S02550 Wiring Diagram 2550 S99-10124 Main Control Board 1305, 2503, 2510, 2510B 2550 S575-702-001 High Voltage Relay Board 2503 HV-2503 S99-10098 High Voltage Relay Board 2550 HV-2550 S575-701-001...

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