Dodge 2001 Ram 1500 Owner's Manual page 264

BR/BE
DIFFERENTIAL - TRAC-LOK (Continued)
Fig. 36 Case Marked
1 - REFERENCE MARKS
Fig. 37 Cover Half Removal
1 - CLUTCH PLATES
2 - BUTTON HALF
3 - FLANGE HALF
Lubricate each component with gear lube before
assembly and installation.
REAR AXLE - 286RBI
(1) Saturate the clutch plates with Mopar Hypoid
Gear Lubricant or Additive.
(2) Assembly the discs and plates on the side gear
(Fig. 38) in the following order.
(a) Install dished disc on side gear.
(b) Install one disc on side gear.
(c) Install one plate on side gear.
(d) Install one disc on side gear.
(e) Install one plate on side gear.
(f) Install three discs on side gear.
(g) Install five plates on side gear.
Fig. 38 Clutch Pack Assembly
1 - CLUTCH PLATES
2 - SIDE GEAR
3 - CLUTCH RING
(3) Line up the plate ears and install the assem-
bled pack into the flange half (Fig. 39). Verify clutch
plate lugs enter the slots in the case and clutch pack
bottoms out in the case.
(4) Install pinion mate shafts and pinion mate
gears (Fig. 40). Verify shafts are correctly
installed according to the alignment marks.
(5) Lubricate and install the other side gear and
clutch pack (Fig. 39).
(6) Correctly align and assemble button half to
flange half. Install case body screws finger tight.
(7) Tighten body screws alternately and evenly.
Tighten screws to 122-136 N·m (90-100 ft. lbs.) (Fig.
41).
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