Xtreme Power Conversion 800VA P80 Series User & Installation Manual

Xtreme Power Conversion 800VA P80 Series User & Installation Manual

Pure sine wave line interactive ups

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P80 Pure Sine Wave
Line Interactive UPS
800VA, 1100VA, 1500VA, 2200VA, 3000VA Models
User & Installation Manual
www.xpcc.com
| © 2016 Xtreme Power Conversion Corporation. All rights reserved. (Rev 6/29/16)

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  • Page 1 P80 Pure Sine Wave Line Interactive UPS 800VA, 1100VA, 1500VA, 2200VA, 3000VA Models User & Installation Manual www.xpcc.com | © 2016 Xtreme Power Conversion Corporation. All rights reserved. (Rev 6/29/16)
  • Page 2: Table Of Contents

    Battery Replacement........................12 Battery Kit Assembly........................15 Operations....................19 Button Operation..........................19 LCD Panel............................20 Audible Alarms..........................21 Abbreviations in LCD Display......................22 UPS Setting............................22 Operating Mode Description......................26 Fault Reference Codes........................27 Warning Indicators........................27 Troubleshooting..................28 Storage & Maintenance................29 Operation............................29 Storage............................29 Specifications.....................30 Obtaining Service..................31 Xtreme Power Conversion Corporation Page 2...
  • Page 3 P80 User’s Manual Uninterruptible Power Supply Xtreme Power Conversion Limited Warranty..........32 Xtreme Power Conversion Load Protection Policy........33 Appendix A: P90-BP48 & P90-BP72 User Guide..........36 Important Safety Instructions......................36 Product Overview and Setup......................36 Type of Battery Required.......................38 Battery Replacement........................38 Wiring Diagram..........................43 Storage & Maintenance.........................45...
  • Page 4: Important Safety Warning

    UPS system is not connected to the building wiring outlet. • In order to fully disconnect the UPS system, first press the OFF/Enter button to disconnect the mains. • Prevent no fluids or other foreign objects from inside of the UPS system. Xtreme Power Conversion Corporation Page 4...
  • Page 5: Maintenance, Service, And Faults

    Installation and Setup NOTE: Before installation, please inspect the unit. Be sure that nothing inside the package is damaged. Please keep the original package in a safe place for future use. Xtreme Power Conversion Corporation Page 5...
  • Page 6: Rear Panel View

    The operating principle of the UPS is shown as below. Output EMI/RFI Inverter Filters DC-to-DC Converter Battery Battery Charger The UPS is composed of mains input, EMI/RFI Filters, Inverter, Battery charger, DC-to-DC converter, battery, AVR TX and UPS output. Xtreme Power Conversion Corporation Page 6...
  • Page 7: Install The Ups

    For safety consideration, the UPS is shipped out from factory without connecting battery wires. Before install the UPS, please follow below steps to re-connect battery wires first. Step 1: Remove front panel. Step 2: Connect the AC input and re-connect battery wires. Xtreme Power Conversion Corporation Page 7...
  • Page 8 Step 3: Put the front panel back to the unit. Rack-mount Installation CAUTION – Do NOT use the mounting brackets to lift the unit. The mounting brackets are only for securing the unit to the rack. Step 1 Step 2 Xtreme Power Conversion Corporation Page 8...
  • Page 9 P80 User’s Manual Uninterruptible Power Supply Tower Installation Step 1 Step 2 Step 3 Xtreme Power Conversion Corporation Page 9...
  • Page 10: Setup The Ups

    Surge Protection Fax/Phone surge port Connect a single modem/phone/fax line into surge-protected “IN” outlet on the back panel of the UPS unit. Con- nect from “OUT” outlet to the equipment with another modem/fax/phone line cable. Xtreme Power Conversion Corporation Page 10...
  • Page 11 For optimal computer system protection, install UPS monitoring software to fully configure UPS shutdown. Please follow steps below to download and install monitoring software: 1. Go to the website http://www.power-software-download.com 2. Click ViewPower software icon and then choose your required OS to download the software. Xtreme Power Conversion Corporation Page 11...
  • Page 12: Battery Replacement

    NOTICE: This UPS is equipped with internal batteries and only service person can replace the batteries. CAUTION! Consider all warnings, cautions, and notes before replacing batteries. Note: Upon battery disconnection, equipment is not protected from power outages. Step 1: Remove front panel. Step 2: Disconnect battery wires. Xtreme Power Conversion Corporation Page 12...
  • Page 13 P80 User’s Manual Uninterruptible Power Supply Step 3: Pull out the battery box by removing two screws on the front panel. Step 4: Remove the top cover of battery box and replace the inside batteries. Xtreme Power Conversion Corporation Page 13...
  • Page 14 P80 User’s Manual Uninterruptible Power Supply Step 5: After replacing the batteries, put the battery box back to original location and screw it tightly. Step 6: Re-connect the battery wires. Xtreme Power Conversion Corporation Page 14...
  • Page 15: Battery Kit Assembly

    NOTICE: Please assemble battery kit first before installing it inside of UPS. Please select correct battery kit proce- dure below to assemble it. Two Battery Kit Step 1: Remove adhesive tapes. Step 2: Connect all battery terminals by following below diagram. Xtreme Power Conversion Corporation Page 15...
  • Page 16 Step 3: Put assembled battery packs on one side of plastic shells and insert one more defect battery on the space. Step 4: Cover the other side of plastic shell as below chart. Then, battery kit is fully assembled. Four Battery Kit Step 1: Remove adhesive tapes. Xtreme Power Conversion Corporation Page 16...
  • Page 17 Step 2: Connect all battery terminals by following below diagram. Step 3: Put assembled battery packs on one side of plastic shells. Step 4: Cover the other side of plastic shell as below chart. Then, battery kit is fully assembled. Xtreme Power Conversion Corporation Page 17...
  • Page 18 P80 User’s Manual Uninterruptible Power Supply Six Battery Kit Step 1: Remove adhesive tapes. Step 2: Connect all battery terminals by following below diagram. Step 3: Put assembled battery packs on one side of plastic shells. Xtreme Power Conversion Corporation Page 18...
  • Page 19: Operations

    Down key: Press this button to display next selection in UPS setting mode. Select + • Rack or Tower display switch: Press Select and OFF/Enter buttons simultaneously for OFF/Enter Button 3 seconds. The display changes from/to Rack to/from Tower. Xtreme Power Conversion Corporation Page 19...
  • Page 20: Lcd Panel

    Warning & Fault Information Indicates that the warning and fault occurs. Indicates the warning fault codes, which are listed in detail in this manual. Setting Operation Indicates the setting operation. Input / Output & Battery Information Xtreme Power Conversion Corporation Page 20...
  • Page 21: Audible Alarms

    Indicates low battery. Indicates there is something wrong with the battery. Audible Alarms Description Buzzer status Battery Mode Sounds every 10 seconds Low Battery Sounds every 2 seconds Overload Sounds every second Fault Continuously sounds Xtreme Power Conversion Corporation Page 21...
  • Page 22: Abbreviations In Lcd Display

    Parameters 2 There are two parameters to set up the UPS. Parameter 1: For program alternatives. Refer to below table for details. Parameters 1 Parameter 2: For setting options or values for each program. Xtreme Power Conversion Corporation Page 22...
  • Page 23 ENA: Programmable outlets enable (Default) DIS: Programmable outlets disable 03: Programmable Outlets Setting Interface Setting Setting the backup time limit in minutes from 0-999 for programmable outlets which connect to non-critical devices on battery mode. Xtreme Power Conversion Corporation Page 23...
  • Page 24 DIS: Disable the autonomy limitation and the backup time will depend on battery capacity. (Default) Note: When setting is “0”, the backup time will be only 10 seconds. Xtreme Power Conversion Corporation Page 24...
  • Page 25 Press “Up“ button (ON/MUTE) to switch to “00” of program list. Then press “Enter” button to exit setting menu. Step 6: Disconnect AC input and wait until the LCD display is off. The new setting will be activated when turning on the UPS again. Xtreme Power Conversion Corporation Page 25...
  • Page 26: Operating Mode Description

    AC is normal. AVR will be activated. When the input voltage is beyond the acceptable range Battery mode or power failure and alarm is sounding every 10 sec- onds, UPS will backup power from battery. Xtreme Power Conversion Corporation Page 26...
  • Page 27: Fault Reference Codes

    Sounds every 2 seconds Overcharge Sounds every 2 seconds Site wiring fault Sounds every 2 seconds EPO enable Sounds every 2 seconds Over temperature Sounds every 2 seconds Charger failure Sounds every 2 seconds Xtreme Power Conversion Corporation Page 27...
  • Page 28: Troubleshooting

    04, 11, 12, 13 and 41 on LCD dis- directly by AC utility via bypass. Contact your dealer for support. play and alarm is sounding continu- 2. The load is no longer supplied ously. with power. Xtreme Power Conversion Corporation Page 28...
  • Page 29: Storage & Maintenance

    Before storing, charge the UPS at least 5 hours. Store the UPS covered and upright in a cool, dry location. During storage, recharge the battery in accordance with the following table: Storage Temperature Recharge Frequency Charging Duration -25°C - 40°C Every 3 months 1-2 hours 40°C - 45°C Every 2 months 1-2 hours Xtreme Power Conversion Corporation Page 29...
  • Page 30: Specifications

    RS-232, USB, EPO, intelligent slot for optional cards (Web/SNMP, Relay/dry contact, Modbus) INCLUDED IN BOX Software CD, horizontal brackets, tower pedestals, user manual AVAILABLE OPTIONS 5 year extended warranty, bypass distribution (XBDM), power distribution (XPDU), 4-post rail kit, 2-post shelf kit, wall mount bracket Xtreme Power Conversion Corporation Page 30...
  • Page 31: Obtaining Service

    RMA number marked on the outside of the boxes. 4. Return the UPS by insured, prepaid carrier to the address provided by the Technician. 5. Refer to the Warranty statements in this manual for additional details on what is covered. Xtreme Power Conversion Corporation Page 31...
  • Page 32: Xtreme Power Conversion Limited Warranty

    Purchaser’s sole and exclusive remedy for breach of any warranty, expressed or implied, concerning Xtreme Power Conversion equipment, and the only obligation of XPC Corporation under this warranty, shall be the repair or replacement of defective equipment, components, or parts;...
  • Page 33: Xtreme Power Conversion Load Protection Policy

    P80 User’s Manual Uninterruptible Power Supply Xtreme Power Conversion Load Protection Policy THIS POLICY IS NOT A WARRANTY. REFER TO THE XPC CORPORATION, INC. LIMITED WARRANTY FOR INFORMATION CONCERNING THE WARRANTY FOR YOUR XPC PRODUCT. THE LIMITATIONS AND CONDITIONS CONTAINED IN THIS POLICY DO NOT AFFECT THE TERMS OF THE XPC LIMITED WARRANTY.
  • Page 34 2. Call the XPC technical support department at 1-800- 582-4524 and obtain a Load Protection Policy Returned Material Authorization (RMA) number. Have information on all applicable insurance or other resources of re- covery/payment that is available to the Purchaser and the name of the power utility supplier for the location Xtreme Power Conversion Corporation Page 34...
  • Page 35 No employee of XPC or any other party is authorized to make any representations beyond those made in this agreement con- cerning the Load Protection Policy. XPC Corporation 230 Yuma Street Denver, CO 80223 1.800.582.4524 Xtreme Power Conversion Corporation Page 35...
  • Page 36: Appendix A: P90-Bp48 & P90-Bp72 User Guide

    • Do not plug or unplug the battery connector if UPS works in DC (discharging) mode. Product Overview and Setup NOTE: Before installation, please inspect the unit. Be sure that nothing inside the package is damaged. Please keep the original package in a safe place for future use. Xtreme Power Conversion Corporation Page 36...
  • Page 37 4. Do not place the unit in a dusty or corrosive environment or near any flammable objects. 5. This unit is not designed for outdoor use. This unit can either be rack mounted or placed vertically on the desk. Rack Installation Xtreme Power Conversion Corporation Page 37...
  • Page 38: Type Of Battery Required

    NOTE: MAKE SURE THAT THE BATTERY BOX IS DISCONNECTED FROM THE UPS BEFORE PERFORMING THE FOLLOW- ING SEQUENCE OF OPERATIONS. P90-BP48 Step 1 : Open the package and place the battery box on a horizontal plane. Xtreme Power Conversion Corporation Page 38...
  • Page 39 Step 4: Remove the metal top cover of the battery box by unscrewing 8 screws present on the two sides (4 on the right side and 4 on the left side), 3 screws on the top and 4 screws on the back side. Xtreme Power Conversion Corporation Page 39...
  • Page 40 Note: To install the second string of batteries, repeat the same procedure on the right side of battery box. Step 7: Connect all batteries following the wiring diagram shown in next chapter. Step 8: Put all batteries inside and secure in place with hold down brackets. Xtreme Power Conversion Corporation Page 40...
  • Page 41 Step 4: Remove the metal top cover of the battery box by unscrewing 8 screws present on the two sides (4 on the right side and 4 on the left side), 3 screws on the top and 4 screws on the back side. Xtreme Power Conversion Corporation Page 41...
  • Page 42 Step 8: Put all batteries inside and secure in place with the hold down brackets. Note: To install the second string of batteries, repeat the same procedure on the right side of battery box. Xtreme Power Conversion Corporation Page 42...
  • Page 43: Wiring Diagram

    Step 10: Connect the battery box to the UPS. Wiring Diagram P90-BP48 1st battery bench Batt Link PCBA + Batt Link PCBA - BLACK Breaker BLACK 2nd battery bench Xtreme Power Conversion Corporation Page 43...
  • Page 44 Note: The cable connection from the external battery connector to PCB is already present inside the battery box. All the other cable connections should be made in accordance with the above wiring diagram. P90-BP72 1st battery bench Batt Link PCBA + Batt Link PCBA - BLACK Breaker BLACK 2nd battery bench Xtreme Power Conversion Corporation Page 44...
  • Page 45: Storage & Maintenance

    Before storing, charge the unit 4 hours. Store the unit covered and upright in a cool, dry location. During storage, recharge the battery in accordance with the following table: Storage Temperature Recharge Frequency Charging Duration -25°C - 40°C Every 3 months 1-2 hours 40°C - 45°C Every 2 months 1-2 hours Xtreme Power Conversion Corporation Page 45...

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