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user manual UZZI

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Summary of Contents for Intense UZZI

  • Page 1 UZZI...
  • Page 2: Introduction

    From the early days of Intense, when founder Jeff Steber worked alone in his garage to today, where a crew of talented people work in a Temecula, CA factory, Intense has been a brand built on passion by forward thinkers who, even today, love nothing more than to throw a leg over a sweet bike and head out for a rip.
  • Page 3: Table Of Contents

    introduction frame features / component spec Geometry exploded view and b.o.m. Assembly torque chart setup maintenance registration W W W. I N T E N S E C Y C L E S . C O M / WA R R A N T Y- C A R D / contact customer service cs@intensecycles.com 951-296-9596...
  • Page 4: Frame Features / Component Spec

    frame Frame features // • Adjustable Geometry • Steep Setting 65 Degree Head Tube, Rear Suspension Travel = 7.5” (190 mm) features / • Slack Setting 64 Degree Head Tube, Rear Suspension Travel = 7.0” (178 mm) • 27.5" wheel size •...
  • Page 5: Geometry

    GEOMETRY TAKEN AT TOP OUT WITH 569MM FORK LENGTH AND 44MM FORK OFFSET. Component spec NOTE the uzzi is designed around the use of a BOOST 148 COMPATIBLE CRANKSET FOR SINGLE RING ONLY. Use of a double or triple ring set will not allow proper clearance with the frame.
  • Page 6: Exploded View And B.o.m

    exploded view and b.o.m. u z z i u s e r M a n u a l...
  • Page 7 Flame Logo Spacer 130789 Top Link Pivot, Upper Spacer Rear Shock 8.5” x 2.5” (216mm x 64mm) Hanger 130790 Forged Derailleur Hanger Uzzi Front Front Triangle Aluminum, 4 sizes Triangle 7 Nm / Bolt 130791 Main Pivot Bolt 60 in-lbs...
  • Page 8: Assembly

    It is always recommended to use an authorized Intense dealer for service and maintenance. Always wear eye protection. It is critical to use the proper tools, loctite, grease and torque specs during assembly. Failure to follow these instructions may result in serious bodily injury or death.
  • Page 9 C O N N E C T I N G T O P L I N K T O F R O N T T R I A N G L E // C O N N E C T I N G B O X L I N K T O F R O N T T R I A N G L E // Hold top link (#130220) with shock Using upper pivot axle (#130780) Hold bearing cap (#130778) with rounded...
  • Page 10 C O N N E C T I N G B O X L I N K T O R E A R T R I A N G L E // C O N N E C T I N G R E A R T R I A N G L E T O T O P L I N K // Follow previous steps to connect rear triangle to box link (IMAGE #7, 8 &...
  • Page 11 I N S TA L L I N G R E A R S H O C K // I N S TA L L I N G A D J U S T E R C O N E S // Holding rear shock with narrow end Tighten both M6 shock bolts to 7 Nm Grease and insert adjuster cones...
  • Page 12 I N S TA L L I N G A D J U S T E R C O N E S (C O N ' T ) // INSTALLING REAR DERAILLEUR HANGER // Install trim caps (#140004) into drive-side pivot bolts (IMAGE #22). Grease outer edges of derailleur hanger (#130790) and insert from the back of the dropout.
  • Page 13 I N T E N S E C Y C L E S...
  • Page 14: Torque Chart

    Achieving proper torque is vital to 20 Nm / 175 in-lbs ensuring the safe performance and function of the uzzi frame. Failure to do so could result in sub-optimal Derailleur Hanger: 11 Nm / 100 in-lbs performance of your frame as well as premature wear and tear of individual parts.
  • Page 15: Setup

    set up seatpost make sure to insert seat post at least sLACK 4” into the main frame. Anything less sTEEP than this amount could cause damage to the frame or even failure. shock setting slack: steep: 178mm (7.0") travel 190mm (7.5") travel 64°...
  • Page 16: Shock Setup

    shock setup fox dhx2 coil 216 x 64mm (8.5" x 2.5") Shock Sag Fork Sag set up and tune 30% when sitting on the bike 25-30% when sitting on the bike proper set up and tuning can vary from shock to shock. Please travel travel consult the Fox manual included...
  • Page 17 shock setup rockshox kage coil 216 x 64mm (8.5" x 2.5") Shock Sag Fork Sag set up and tune 30% when sitting on the bike 25-30% when sitting on the bike proper set up and tuning can vary from shock to shock. Please consult travel travel the rockshox manual included with...
  • Page 18: Maintenance

    maintenance G E N E R A L S E R V I C E A N D C A R E // You have purchased a high performance bicycle which requires a certain level of service and maintenance to sustain the level of performance your frame was designed around. Proper care will ensure the bike is safe to ride at all levels.
  • Page 19: Maintenance Schedule

    maintenance Schedule* 500 Miles or 2000 Miles or 6 4000 Miles or Action Every Ride 1 Month Months 1 Year Tires Check air pressure, inspect tread and sidewalls for tears and punctures Chain Brush off and lubricate Brakes Squeeze brakes and confirm function General Clean complete bike of mud and debris Headset...
  • Page 20 w w w . I N T E N S e C Y C L E S . c o m p h o n e : (9 5 1) -2 9 6 - 9 5 9 6 C u s t o m e r S e r v i c e : c s @ i n t e n s e c y c l e s . c o m G e n e r a l I n f o : i n f o @ i n t e n s e c y c l e s .

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