Vega VEGASWING 51 Operating Instructions Manual

Vega VEGASWING 51 Operating Instructions Manual

Transistor (pnp) point level switch

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Operating Instructions

VEGASWING 51
- transistor (PNP)
Document ID:
30213
Vibration

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Summary of Contents for Vega VEGASWING 51

  • Page 1: Operating Instructions

    Operating Instructions VEGASWING 51 - transistor (PNP) Document ID: 30213 Vibration...
  • Page 2: Table Of Contents

    Technical data ......27 Dimensions ....... 31 VEGASWING 51 • - transistor (PNP)
  • Page 3 Contents Editing status: 2012-01-10 VEGASWING 51 • - transistor (PNP)
  • Page 4: About This Document

    This symbol indicates special instructions for Ex applications. List The dot set in front indicates a list with no implied sequence. à Action This arrow indicates a single action. Sequence Numbers set in front indicate successive steps in a procedure. VEGASWING 51 • - transistor (PNP)
  • Page 5: For Your Safety

    During work on and with the device the required personal protective equipment must always be worn. 2.2 Appropriate use The VEGASWING 51 is a sensor for level detection. You can find detailed information on the application range in chapter "Product description".
  • Page 6: Safety Label On The Instrument

    2.6 CE conformity This device fulfills the legal requirements of the applicable EC guidelines. By attaching the CE mark, VEGA provides a confirmation of successful testing. You can find the CE conformity declaration in the download area of www.vega.com.
  • Page 7: Product Description

    The scope of delivery encompasses: VEGASWING 51 point level switch Test magnet Documentation this operating instructions manual if necessary, certificates The VEGASWING 51 consists of the components: Constituent parts Housing with electronics Process fitting with tuning fork Fig. 1: VEGASWING 51 Type label The type label contains the most important data for identification and...
  • Page 8: Principle Of Operation

    Typical applications are overfill and dry run protection. With a tuning fork of only 40 mm length, VEGASWING 51 can be also mounted e.g. in pipelines from DN 32. The small tuning fork allows use in vessels, tanks and pipes.
  • Page 9: Storage And Transport

    Not exposed to corrosive media Protected against solar radiation Avoiding mechanical shock and vibration Storage and transport Storage and transport temperature see chapter "Supplement - temperature Technical data - Ambient conditions" Relative humidity 20 … 85 % VEGASWING 51 • - transistor (PNP)
  • Page 10: Mounting

    You can find the specifications in chapter "Technical data" and on the type label. In general, VEGASWING 51 can be installed in any position. The Switching point instrument only has to be mounted in such a way that the tuning fork is at the height of the desired switching point.
  • Page 11 Use the recommended cables (see chapter "Connecting to power supply") and tighten the cable gland. You can give your VEGASWING 51 additional protection against moisture penetration by leading the connection cable downward in front of the cable entry. Rain and condensation water can thus drain off.
  • Page 12: Instructions For Installation

    VEGASWING 51 is in the same position after being screwed in. Remove therefore the supplied flat seal from the thread of VEGASWING 51. This flat seal is not required when using a welded socket with front-flush seal. Before welding, unscrew VEGASWING 51 and remove the rubber ring from the welded socket.
  • Page 13 The position of the tuning fork is indicated by a marking on the hexagon of VEGASWING 51. With this, you can check the position of the tuning fork when screwing it in. When the hexagon touches the seal, the thread can still be turned by approx.
  • Page 14: Connecting To Power Supply

    Use cable with a round wire cross section and tighten the cable gland. When mounting outdoors, on cooled vessels or in moist areas in which cleaning is made with steam or high pressure, the sealing of the cable gland is very important. VEGASWING 51 • - transistor (PNP)
  • Page 15: Wiring Plan

    Depending on the version, protection IP 66/IP 67 or IP 68 (0.2 bar). Valve plug ISO 4400 For this plug version, standard cable with round wire cross-section can be used. Cable diameter 4.5 … 7 mm, protection IP 65. VEGASWING 51 • - transistor (PNP)
  • Page 16 For this plug version you can use standard cable with round wire cross-section. The inner conductors do not have to be stripped. The plug connects the conductors automatically when screwing in. Cable diameter 5.5 … 8 mm, protection IP 67. VEGASWING 51 • - transistor (PNP)
  • Page 17 If the input of the PLC is high-impedance, you have to connect a load ) with 100 kΩ according to the following illustration in resistor (R parallel to the input of the PLC. VEGASWING 51 • - transistor (PNP)
  • Page 18 5 Connecting to power supply Max. Min. Fig. 10: Wiring plan, Transistor output with valve plug ISO 4400 PA Potential equalisation Load resistor (contactor, relay etc. or external resistor 100 kΩ) VEGASWING 51 • - transistor (PNP)
  • Page 19 5 Connecting to power supply Min. Max. Fig. 11: Wiring plan (housing), transistor output with M12 x 1 plug connection Brown White Blue Black Load resistor (contactor, relay etc. or external resistor 100 kΩ) VEGASWING 51 • - transistor (PNP)
  • Page 20: Set Up

    You can check the change on the signal lamp. Please note that the connected instruments are activated during the simulation. If VEGASWING 51 does not switch over after several tests with the test magnet, you have to check the plug connection and the connection cable and try it again.
  • Page 21: Function Chart

    The following chart provides an overview of the switching conditions depending on the adjusted mode and level. Level Switching status Control lamp Mode max. closed Green Mode max. open Mode min. closed Green Mode min. open Malfunction open flashes red VEGASWING 51 • - transistor (PNP)
  • Page 22: Maintenance And Fault Rectification

    24 hour service hotline Should these measures not be successful, please call in urgent cases the VEGA service hotline under the phone no. +49 1805 858550. The hotline is available to you 7 days a week round-the-clock. Since we offer this service world-wide, the support is only available in the English language.
  • Page 23: Exchange Of The Electronics

    Downloads. Take note of the specifications in the respective operating instructions manual. Proceed as follows to exchange the electronics module: Separate VEGASWING 51 from operating voltage Loosen screw (1) of the valve plug (2) with a wrench (loosen M12 x 1 plug connection by turning the compression nut) Remove valve plug (2) or M12 x 1 according to drawing Remove lateral fixing screw (7) with a crosstip screwdriver...
  • Page 24 7 Maintenance and fault rectification 13 Tighten the screw (1) with a wrench (fasten M12 x 1 plug connection by screwing the compression nut) VEGASWING 51 is again ready for operation. Fig. 17: Exchange of the electronics Fixing screw Valve plug ISO 4400 Profile seal...
  • Page 25: Instrument Repair

    If a repair is necessary, please proceed as follows: You can download a return form (23 KB) from our homepage at www. vega.com under: "Downloads - Forms and certificates - Repair form". By doing this you help us carry out the repair quickly and without having to call back for needed information.
  • Page 26: Dismounting

    Correct disposal avoids negative effects on humans and the environ- ment and ensures recycling of useful raw materials. Materials: see chapter "Technical data" If you have no way to dispose of the old instrument properly, please contact us concerning return and disposal. VEGASWING 51 • - transistor (PNP)
  • Page 27: Supplement

    -40 … +80 °C (-40 … +176 °F) Process conditions -1 … 64 bar/-100 … 6400 kPa (-14.5 … 928 psig) Process pressure Process temperature - Standard -40 … +100 °C (-40 … +212 °F) VEGASWING 51 • - transistor (PNP)
  • Page 28 Process temperature in °C (°F) Temperature shock no limitation 0.1 … 10000 mPa s Viscosity - dynamic max. 6 m/s (with a viscosity of 1 mPa s) Flow velocity 0.7 … 2.5 g/cm³ (0.025 … 0.09 lbs/in³) Density VEGASWING 51 • - transistor (PNP)
  • Page 29 Electrical protective measures Protection rating Valve plug ISO 4400 IP 65 Valve plug ISO 4400 with IDC method of IP 67 termination M12 x 1 plug connection IP 66/IP 67 or IP 68 (0.2 bar) VEGASWING 51 • - transistor (PNP)
  • Page 30 Instruments with approvals can have different technical data depending on the version. That's why the associated approval documents have to be noted with these instruments. They are part of the delivery or can be downloaded under www.vega.com via "VEGA Tools" and "serial number search" as well as via "Downloads" and "Approvals".
  • Page 31: Dimensions

    ø21,3mm ") Fig. 20: VEGASWING 51 - standard version Thread G¾ A, G1 A (DIN ISO 228/1), ¾ NPT or 1 NPT (M12 x 1) Thread G¾ A, G1 A (DIN ISO 228/1), ¾ NPT or 1 NPT (valve plug ISO 4400) Thread G¾...
  • Page 32 ø21,3mm ") Fig. 21: VEGASWING 51 - high temperature version Thread G¾ A, G1 A (DIN ISO 228/1), ¾ NPT or 1 NPT (M12 x 1) Thread G¾ A, G1 A (DIN ISO 228/1), ¾ NPT or 1 NPT (valve plug ISO 4400) Thread G¾...
  • Page 33 9 Supplement - hygienic versions VEGASWING 51 Fig. 22: VEGASWING 51 - hygienic versions Clamp (valve plug ISO 4400) Bolting (valve plug ISO 4400) SMS 1145 (valve plug ISO 4400) Switching point Length with Tri-Clamp: 53 mm (2.1 in) Length with bolting: 53 mm (2.1 in) Length with SMS 1145: 53 mm (2.1 in)
  • Page 34 Les lignes de produits VEGA sont globalement protégées par des droits de propriété intellectuelle. Pour plus d'informations, on pourra se référer au site http://www.vega. VEGA lineas de productos están protegidas por los derechos en el campo de la propiedad industrial. Para mayor información revise la pagina web http://www.vega.com Линии...
  • Page 35 9 Supplement VEGASWING 51 • - transistor (PNP)
  • Page 36 All statements concerning scope of delivery, application, practical use and operating conditions of the sensors and processing systems correspond to the information avail- able at the time of printing. © VEGA Grieshaber KG, Schiltach/Germany 2012 30213-EN-120124 Subject to change without prior notice...

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