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3100 Peak Watts/2800 Running Watts (Gas)
2800 Peak Watts/2520 Running Watts (LPG)
Electric Start
DUAL FUEL INVERTER GENERATOR
U.S. Patent Pending
SAVE THESE INSTRUCTIONS
Important safety instructions
are included in this manual.
OWNER'S MANUAL & OPERATING INSTRUCTIONS
MODEL NUMBER
100204
MADE IN CHINA
REV 100204-20160128
12039 Smith Ave.
Santa Fe Springs CA 90670 USA
1-877-338-0999
www.championpowerequipment.com
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Summary of Contents for Champion Power Equipment 100204
- Page 1 2800 Peak Watts/2520 Running Watts (LPG) Electric Start DUAL FUEL INVERTER GENERATOR MODEL NUMBER U.S. Patent Pending 100204 12039 Smith Ave. SAVE THESE INSTRUCTIONS Santa Fe Springs CA 90670 USA Important safety instructions 1-877-338-0999 MADE IN CHINA are included in this manual. REV 100204-20160128 www.championpowerequipment.com...
- Page 2 FCC Statement This device complies with Part 15 of the FCC Rules. accordance with the instructions, may cause harmful Operation is subject to the following two conditions: interference to radio communications. However, there (1) This device may not cause harmful interference. is no guarantee that interference will not occur in a (2) This device must accept any interference particular installation.
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Page 3: Table Of Contents
100204 3100 Peak Watts/2800 Running Watts (Gas) 2800 Peak Watts/2520 Running Watts (LPG) Electric Start DUAL FUEL INVERTER GENERATOR TAbLE OF CONTENTS Introduction ...... -
Page 4: Introduction
INTRODUCTION Introduction Congratulations on your purchase of a Champion Power Equipment product. Champion Power Equipment and Champion Engine Technology designs, builds, and supports all of our products to strict specifications and guidelines. With proper product knowledge, safe use, and regular maintenance, this product should bring years of satisfying service. -
Page 5: Manual Conventions
100204 ENGLISH MANUAL CONVENTIONS This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment. Follow all safety messages to avoid or reduce the risk of serious injury or death. -
Page 6: Safety Rules
100204 ENGLISH SAFETy RULES WARNING DANGER Generator produces powerful voltage. Read this manual thoroughly before operating your generator. Failure to follow instructions could result DO NOT touch bare wires or receptacles. in serious injury or death. DO NOT use electrical cords that are worn, damaged or frayed. - Page 7 100204 ENGLISH SAFETy RULES WARNING WARNING Medical and Life Support Uses. Rapid retraction of the starter cord will pull hand and arm towards the engine faster than you can let go. In case of emergency, call 911 immediately. Unintentional startup can result in entanglement, NEVER use this product to power life support traumatic amputation or laceration.
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Page 8: Fuel Safety
100204 ENGLISH SAFETy RULES Fuel Safety When adding or removing Gas: Turn the generator off and let it cool for at least two DANGER minutes before removing the fuel cap. Loosen the cap slowly to relieve pressure in the tank. -
Page 9: Safety Label Locations
SAFETy RULES Safety Label Locations These labels warn you of potential hazards that can cause serious injury. Read them carefully. If a label comes off or becomes hard to read, contact Champion Power Equipment’s customer service department for possible replacement. fuel_warning_label-TRI-OUTLINED.pdf... -
Page 10: Controls And Features
Battery Access Cover Parts Included Your 100204 generator ships with the following parts: – Smart charger ...... -
Page 11: Power Panel
100204 ENGLISH CONTROLS AND FEATURES Power Panel Fuel Selector Switch – Used to select and turn on (10) Battery Switch gas or LPG fuel source. (11) 120 Volt AC, 30 Amp Receptacle (NEMA TT-30R) – May be used to supply electrical power for the... -
Page 12: Assembly
100204 ENGLISH ASSEMbLy Your generator requires some assembly. This unit ships Connecting the battery Cont’d. from our factory without oil. It must be properly serviced NOTE with fuel and oil before operation. If you have any questions regarding the assembly of your If the battery cables are not visible once the battery generator, call our help line at 1-877-338-0999. -
Page 13: Add Engine Oil
100204 ENGLISH ASSEMbLy Add Engine Oil Add Engine Oil Cont’d. CAUTION Degrees Celsiusº (Outside) DO NOT attempt to crank or start the engine before it has been properly filled with the recommended Full Synthetic 5W-30 type and amount of oil. Damage to the generator as a result of failure to follow these instructions will void your warranty. -
Page 14: Add Fuel (Gas)
100204 ENGLISH ASSEMbLy Add Fuel (Gas) Add Fuel Cont’d. Use clean, fresh, regular unleaded fuel with a NOTE minimum octane rating of 85 and an ethanol content of less than 10% by volume. Our engines work well with 10% or less ethanol DO NOT mix oil with fuel. -
Page 15: Connecting The Propane (Lpg) Cylinder
100204 ENGLISH ASSEMbLy Connecting the Propane (LPG) Cylinder Connecting LPG Cylinder Cont’d. Make sure the fuel selector switch on the inverter is CAUTION in the 12 o’clock (vertical) position. (A) Using your fingers, slide the outer barrel back on Do not allow children to tamper or play with the the LPG quick connect hose fitting (B). -
Page 16: Operation
100204 ENGLISH OPERATION Generator Location Grounding NEVER operate the generator inside any building, The generator system ground connects the frame to the including garages, basements, crawlspaces and sheds, ground terminals on the power panel. The system ground is enclosure or compartment, including the generator connected to the AC neutral wire. -
Page 17: Starting The Inverter
100204 ENGLISH OPERATION Starting the Inverter Gasoline CAUTION NOTE If the ignition switch is held down in the “Start” The generator will NOT START with gasoline without position longer than 5 seconds it could damage the battery charge or an appropriate connection. -
Page 18: Lpg
100204 ENGLISH OPERATION Starting LPG Cont’d. Make certain the generator is on a flat, level surface. NOTE Disconnect all electrical loads from the generator. Observing frost on LPG containers and regulators Never start or stop the generator with electrical is common during operation and normally is not devices plugged in or turned on. -
Page 19: Economy Control Switch
DC. When using the DC outlet turn the Economy mode Parallel Operation switch to the “OFF” position. Two (2) Champion model 100204 generators can WARNING be operated in parallel to increase the total available electrical power. A Champion model 75500i parallel kit Do not operate a device while it is plugged in to the 12V DC outlet. -
Page 20: Do Not Overload Generator
100204 ENGLISH OPERATION Do Not Overload Generator Stopping the Engine Turn off and unplug all electrical loads. Never start Capacity or stop the generator with electrical devices plugged Follow these simple steps to calculate the running and in or turned on. -
Page 21: Operation At High Altitude
To alleviate high altitude issues other than the natural and then into a household outlet power source. There power loss, Champion Power Equipment can provide a is a light on the charger. If the battery is in need of a high altitude carburetor main jet. -
Page 22: Gfci
GFCI does not protect against the neutral connection to ground within the building. circuit overloads. Champion Power Equipment recommends that you consult with a licensed, local electrician. Due to the variety of local codes, we cannot specifically advise you regarding modifications to the wiring of your portable generator. -
Page 23: Maintenance And Storage
100204 ENGLISH MAINTENANCE AND STORAGE Oil Cont’d. The owner/operator is responsible for all periodic maintenance. Reinstall the maintenance cover and tighten the WARNING cover screws. Dispose of used oil at an approved waste management facility. Never operate a damaged or defective generator. -
Page 24: Air Filter
Contact our help line at 1-877-338-0999 to locate the DO NOT spray generator with water. nearest Champion Power Equipment certified service Water can contaminate the fuel system. dealer for your generator or engine maintenance needs. Use a damp cloth to clean exterior surfaces of the... -
Page 25: Generator Battery
100204 ENGLISH MAINTENANCE AND STORAGE Generator battery Generator Maintenance This product is equipped with an automatic battery Make certain that the generator is kept clean and stored charging circuit. The battery will receive charging properly. Only operate the unit on a flat, level surface in a clean, dry operating environment. -
Page 26: Storage
100204 ENGLISH MAINTENANCE AND STORAGE Storage The generator should be started at least once every 14 days and allowed to run for at least 20 minutes. For longer term storage, please follow these guidelines. Generator Storage Add a properly formulated fuel stabilizer to the tank. -
Page 27: Specifications
Fuel capacity is 1.6 gal. (6 L). Use regular unleaded An Important Message About Temperature gasoline with a minimum octane rating of 85 and an Your Champion Power Equipment product is designed ethanol content of less than 10% by volume. and rated for continuous operation at ambient temperatures up to 40°C (104°F). -
Page 28: Parts Diagram
100204 ENGLISH SPECIFICATIONS Parts Diagram... -
Page 29: Parts List
100204 ENGLISH Parts List Part Number Description Part Number Description 83.200205.02 Hasp, Maintenance Cover 83.190006.01 Rubber Sleeve, End Cover 2.08.055.1 Bolt, Maintenance Cover, Black 83.190003.01 End Cover, Generator 83.200204.02.2 Maintenance Cover, Battery, Black 83.190001.01 Fan, Generator 2.08.052.1 Bolt, M6 x 16, Black 2.02.006... - Page 30 100204 ENGLISH SPECIFICATIONS Part Number Description 5.1820.001 Charger 1.97.1.04 Washer, Ø4 1.845.3516 Screw, ST3.5 x 16 5.1110.006 Receptacle, Battery Charger 83.210016.00 Speed Limiter 5.1010.003.1 Switch, Economy, Black 5.1000.001 Switch, 3-Mode 1.6170.03 Nut M3 5.1050.000 Switch 1.823.0325 Screw, M3 x 25 1.818.0514.3...
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Page 32: Engine Parts Diagram
100204 ENGLISH SPECIFICATIONS Engine Parts Diagram... -
Page 33: Engine Parts List
100204 ENGLISH Engine Parts List Part Number Description Part Number Description 83.125200.01 Relay, Starter 1.5789.0835 Flange Bolt, M8 x 35 1.5789.0615 Flange Bolt, M6 x 15 2.11.014 Oil Seal 83.030008.01 Gasket, Crankcase Cover 83.030007.01 Cover, Crankcase Screw/Washer Assembly, 83.127000.01 Oil Level Sensor 1.9074.4.0510... - Page 34 100204 ENGLISH SPECIFICATIONS Part Number Description 81.130008.00 Connecter, Choke Valve Axis 83.131000.05 Carburetor Screw/Washer Assembly, 1.9074.3.0512 M5 x 12 Pressure Plate, Choke Control 104 81.130007.00 Line 83.130005.03 Support, Stepper Motor 106 1.9074.3.0508 Screw/Washer Assembly, M5 x 8 83.131017.01 Main Jet, Standard 83.131017.01.01...
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Page 35: Wiring Diagram
100204 ENGLISH SPECIFICATIONS Wiring Diagram... -
Page 36: Troubleshooting
100204 ENGLISH TROUbLESHOOTING Problem Cause Solution Generator will not start No fuel Add fuel Faulty spark plug Replace spark plug Unit loaded during start up Remove load from unit Generator will not start; Low oil level Fill crankcase to the proper level... -
Page 37: Contact Information
Warranty Qualifications – Failures due to acts of God and other force majeure events Champion Power Equipment (CPE) will register this warranty upon beyond the manufacturer’s control. receipt of your Warranty Registration Card and a copy of your sales –... - Page 38 The United States Environment Protection Agency (U.S. EPA.) and the California Air Resources Board (CARB) Emission Control System Warranty Your Champion Power Equipment (CPE) engine complies with both the U.S. EPA and state of California Air Resources Board (CARB) emission regulations.
- Page 39 EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Emission Control System (ECS) Warranty Coverage. 1. APPLICABILITY: This warranty shall apply to 1995 and later model year California small off-road engines (for other states, 1997 and later model year engines). The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months thereafter.
- Page 40 You must take your CPE engine or the product on which it is installed, along with your warranty registration card or other proof of original purchase date, at your expense, to any Champion Power Equipment dealer who is authorized by Champion Power Equipment, Inc. to sell and service that CPE product during his normal business hours.
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