Beretta SC ACS 160 E User Manual
Beretta SC ACS 160 E User Manual

Beretta SC ACS 160 E User Manual

225 e low energy

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BERETTA SC ACS 160 E - 225 E LOW ENERGY
The SC ACS 160 E - 225 E is a modern domestic hot water mixer that can use the heat accumulated in a storage cylin-
der to produce high volumes of domestic hot water. The unit incorporates an AISI 316 stainless steel brazed plate heat
exchanger.
The unit is controlled by an electric panel complete with a controller for the control and management of the functions of
all system components. The unit also permits the manual operation of all system components.
The heat exchanger's PRIMARY CIRCUIT comprises:
- A 3-way mixer valve for stabilising the temperature of incoming hot water
- 2 modulating pumps with 0-10 V control, installed in parallel
- A warning system with buzzer and LED indicator to warn of malfunctions in either of the 2 pumps
- A return line diverter valve that controls two separate storage cylinders or one storage cylinder with stratification control.
The heat exchanger's SECONDARY CIRCUIT, which delivers the domestic hot water comprises:
- An electronic meter for DHW temperature and flow control.
- A variable speed circulation pump.
Description
1 DHW mixer in packing
2 Instruction manual
GENERAL SAFETY INFORMATION AND PRECAUTIONS
READ THIS MANUAL THOROUGHLY BEFORE PERFORMING ANY WORK ON THE PRODUCT.
The manufacturer reserves the right to modify the product without notice for the purpose of introducing technical im-
provements or to facilitate production, installation and positioning. The illustrations in this manual may therefore differ
slightly from the actual product. The safety of the product and the accuracy of the instructions provided are nevertheless
guaranteed.
This manual forms an integral part of the product itself and must be kept in a safe place in order to avoid damage and to
permit rapid consultation throughout the working life of the product.
Ideally, this manual should be kept with the product where it can be consulted whenever needed. The manual should
always accompany the product if sold or transferred to a new owner, or stay with it if the owner moves house and leaves
it behind, so that the next user can consult it.
DESCRIPTION
CONTENTS OF KIT
Q.ty
1
1
1
cod. Doc-0072201 - Rev. 4 (02/16)

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Summary of Contents for Beretta SC ACS 160 E

  • Page 1 DESCRIPTION The SC ACS 160 E - 225 E is a modern domestic hot water mixer that can use the heat accumulated in a storage cylin- der to produce high volumes of domestic hot water. The unit incorporates an AISI 316 stainless steel brazed plate heat exchanger.
  • Page 2: General Safety Information

    GENERAL SAFETY INFORMATION INSTALLATION Disconnect the product from the mains power supply before commencing any work on it. The product must be installed in conformity to the laws and standards applicable in the country of installation. The manufacturer’s responsibility ends with the supply of the product. The product must be installed in accordance with industry standards and with these instructions, adopting best professional practices, by suitably qualified persons wor- king for a company that will assume full responsibility for the completed installation The manufacturer cannot be held responsible for consequences deriving from the unauthorised modification of the pro-...
  • Page 3 MAIN COMPONENTS STRUTTURA 1 Cabinet in painted steel sheet with internal insulation, ventilation slots for internal electronic components, and inspection access on all four sides 2 AISI 316 stainless steel brazed plate heat exchanger Primary circuit 3 Filter 4 Non-return valve 5 Primary circuit mixer valve with servomotor (220 V AC, 3 positions) 6 High efficiency modulating pumps (1) and (2) installed in parallel 7 Automatic vent valve...
  • Page 4: Water Circuit

    WATER CIRCUIT Single return variant Double return variant 1 Shut-off valve 2 Y filter 3 Three-way mixer valve 4 Modulating pump 5 Non-return valve 6 Heat exchanger 7 Flow meter with temperature sensor (S5-S6) 8 Three-way diverter valve 9 Vent valve 10 Drain valve 11 Non-return valve (recommended, not supplied)
  • Page 5: Technical Specifications

    TECHNICAL SPECIFICATIONS DESCRIPTION SC ACS 160 SC ACS 225 Thermal power absorbed with storage cylinder at 50°C and DHW water delivery at 10-45° Water draw at 10-45°C with storage cylinder at 50°C l/min Thermal power absorbed with storage cylinder at 55°C and DHW water delivery at 10-45°...
  • Page 6: Performance Charts

    PERFORMANCE CHARTS SC ACS 160 Temperatura prelievo accumulo (°C) Temperature of water from storage cylinder (°C) SC ACS 225 Temperatura prelievo accumulo (°C) Temperature of water from storage cylinder (°C) NB: Correct functioning of the product is only guaranteed if the primary circuit inlet temperature is at least 5°C higher than the DHW setpoint.
  • Page 7 CHARACTERISTIC CURVES SC ACS 160 primary pump and SC ACS 160-225 recirculation pump ∆p=v (variable) ∆p=c (constant) p/kPa p/kPa Wilo-Stratos-Para z Wilo-Stratos-Para z 25/1-8, 30/1-8 25/1-8, 30/1-8 1-230 V - Rp1.Rp1 1/4 1-230 V - Rp1.Rp1 1/4 Q/m³/h Q/m³/h Q/l/s Q/l/s Q/Igpm Q/Igpm...
  • Page 8 CHARACTERISTIC CURVES SC ACS 225 primary pump ∆p=c (constant) ∆p=v (variable) p/kPa p/kPa Wilo-Stratos-Para Wilo-Stratos-Para 25/1-12, 30/1-12 25/1-12, 30/1-12 1-230 V - Rp1.Rp1 1/4 1-230 V - Rp1.Rp1 1/4 Q/m³/h Q/m³/h Q/l/s Q/l/s Q/Igpm Q/Igpm max. max. Q/m³/h Q/m³/h External control mode via Analog-In 0-10 V p/kPa Wilo-Stratos-Para 25/1-12, 30/1-12...
  • Page 9 DIMENSIONS AND FITTINGS SC ACS 160 E - 225 E RP1 Primary outlet 1 (bottom of storage 1 1/2” cylinder) RP2 Primary outlet 2 (middle of storage 1 1/2” EAFS cylinder) UACS MP Primary inlet 1 1/2” RS DHW circulation inlet 1 1/4”...
  • Page 10: Wiring Diagram

    WIRING DIAGRAM -SEL1 100/G4 -SEL2 X1.10 X1.9 -SEL3 X1.2 X1.1 -SEL4 X1.6 X1.5 X2.2 X2.1...
  • Page 11 X3.3 X3.4 X3.1 X3.2...
  • Page 12: System Schematic

    SYSTEM SCHEMATIC Single return variant Recirculation Ricircolo DHW outlet Uscita ACS Mandata Primary primario inlet Cold water inlet Double return variant Ricircolo Uscita ACS Mandata primario...
  • Page 13: Control Panel

    CONTROL PANEL - The controller incorporates an illuminated display with a synoptic that identifies the unit’s active functions and instant temperatures. - In the event of a pump malfunction (irrespective of whether the pump concerned is the primary or circulation pump) a warning buzzer sounds and a warning indicator appears, clearly identifying the faulty component and therefore faci- litating its replacement.
  • Page 14: Preliminary Checks

    PRELIMINARY CHECKS First of all, carefully remove the outer packing, then: - Remove the cardboard from around the unit. - Remove the protective nylon sheet. - Disassemble and remove the protective wooden cage using a lever to remove the staples. - Separate the mixer from the pallet by loosening the feet (1) and sliding off the bracket (2) securing the mixer to the pallet.
  • Page 15 installation, and according to best professional practices. WATER CONNECTIONS On completion of all transport or handling operations, always check the tightness of the water fitting ring nuts. Take particular care when connecting the unit to the water supply. When tightening a fitting, always hold the opposite fitting steady with a second tool to avoid damage.
  • Page 16: Operation

    SYSTEM VARIANT WITH SINGLE RETURN TO STORAGE CYLINDER The following procedure must be completed before putting the sy- stem into service. Proceed as follows to disable the return to the middle of the storage cylin- der. - Close cock RP2 (primary return to middle of storage cylinder); We recommend that you screw a 1 ½”...
  • Page 17: Putting Into Service

    Never under any circumstances dispose of the controller with ordinary household refuse. Dispose of the controller only at designated collection points or return it to the dealer or manufacturer. The manufacturer declines all responsibility for damage caused by failing to ground the product adequately or by failure to respect the wiring diagrams provided in this manual.
  • Page 18: About The Controller

    USE AND FUNCTIONS OF THE CONTROLLER ABOUT THE CONTROLLER The controller enables efficient use and operational control of the mixer system. Intelligent control of the two parallel primary circuit pumps optimises energy consumption and ensures 60% system perfor- mance even in the event of a malfunction in one of the pumps. - When DHW is drawn off, the controller switches on the first pump.
  • Page 19 Before the unit can be put into service, the controller must be fitted and default settings programmed by specialist personnel as required by local and national legislation and standards and in accordance with the safety precautions and instructions given in this manual. Specialist personnel working on the controller must read this manual before proceeding.
  • Page 20 POWER TO PUMPS VALVES 100/H14 100/D18 -SEL1:24 O 100/J14 -SEL1:14 100/I18 -SEL1:14 O 102/H5 X1.7 O 102/I18 102/H4 X1.8 O 102/I19 100/H17 102/I17 100/J17 -SEL1:14 102/I16 102/H6 X1.3 O 102/H5 X1.4 O 100/H10 100/J10 -SEL1:14 PUMP ALARMS FLOW SWITCH 101/H4 KALLP1:A1 ALLP1:12 O 102/J7...
  • Page 21: Menu Sequence And Menu Structure

    DISPLAY AND PROGRAMMING With its clear graphic and text interface, the display (1) provides intuitive guidance on the operation of the con- troller. LED (2) lights green if a relay is active. LED (2) lights red when the controller is in “Off” mode. LED (2) blinks red slowly when the controller is in “Ma- nual”...
  • Page 22: Setup Wizard

    SETUP WIZARD The first time the controller is switched on, once the lan- Setup wizard guage and the clock are set, a prompt will appear asking whether or not the setup wizard is required. The wizard Do you want to run the setup can be called up again at a later time if needed, from the wizard now? special functions menu.
  • Page 23 STATISTICS (MENU 2) Menu “2. Statistics” is used for function control and long- term monitoring of the system. 2.Exit Statistics 2.1.Operating hours DHW The Statistics menu contains the functions shown and de- 2.2.Operating hours circ. scribed below. Operating hours (menu 2.1) Shows the hours of operation of the main DHW pump.
  • Page 24: Settings (Menu 5)

    OPERATING MODE (MENU 4) Menu “4. Operating mode” allows selection of the desired mode of operation: automatic, off, or manual. Press “esc” 4.Exit operating mode or select “Exit operating mode” to exit the menu. 4.1.Automatic (selected) Automatic (menu 4.1) 4.2.Manual Automatic is the normal operating mode of the controller.
  • Page 25 Setting range: On, Off / Default: see table. Circulation (Menu 5.8) This parameter selects the circulation operating mode. When “Request” mode is active, the circulation pump is switched on when hot water is drawn off. In “Periods” mode the circulation pump is enabled to run only during set periods. Setting range: Off, Request, Periods / Default: see table.
  • Page 26 instructions given in this manual for each parameter, and check whether or not further settings are required for the particular system. Factory settings (Menu 6.4) This function can be used to return all settings to their default values. Doing so will permanently erase all parameterization, analytical and other user-entered data from the controller. After use of this function, all controller settings will again assume the default values listed in the table at the end of this section.
  • Page 27 The circulation pump can be set to run for a few seconds after water has been drawn off to prevent the build-up of lime- scale in the heat exchanger. Setting range: On, Off / Default: see table. Circulation time (Menu 6.9.1) This is the time for which the circulation pump runs after water has been drawn off to prevent the build-up of limescale in the heat exchanger.
  • Page 28: Troubleshooting

    TROUBLESHOOTING The controller is a quality product and is designed and made to withstand many years of continuous use. The occurrence of an error is often to be attributed to a fault in another component of the system rather than in the controller itself. The following descriptions of certain errors and their causes should enable the installer and operator to avoid damage and to restart the system as quickly and as cheaply as possible.
  • Page 29 REPLACING THE CONTROLLER FUSE Repairs and maintenance must be entrusted exclu- sively to an expert service technician. Make sure that power has been disconnected from the control- ler before commencing any work on it. Use only the spare fuse supplied, or select a similar fuse with the following specifications: T2A 250V If the controller is connected to the power supply and does not come into operation, or the display remains blank, the...
  • Page 30: Special Functions

    DEFAULT PARAMETER SETTINGS TABLE Default Default Menu Description Setting range ACS 160 ACS 225 5. SETTINGS T setpoint 30°C ÷ 47°C 45°C 45°C T max 50°C ÷ 99°C 52°C 52°C Primary flow min. 40°C ÷ 59°C 50°C 50°C Primary flow max. 49°C ÷...
  • Page 32 Commercial Of ces: Via Risorgimento, 23 A 23900 - Lecco www.berettaboilers.com Beretta reserves the right to modify the characteristics and speci cations given in this publication at any time and without prior notice as part of its policy of continuous product improvement.

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