Marantz DV7010 Service Manual

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User manual (52 pages)

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Page 1 1.14 ELECTRICAL PARTS LIST ........................ 1-41 2. DB-VLD210 (DVD Loader for MARANTZ) 3. DB-VPB210 / 211 / 212 / 213 / 214 (DVD PCB Module for MARANTZ) Please use this service manual with referring to the user guide (D.F.U) without fail.
Page 2 MARANTZ Parts for your equipment are generally available to our National Marantz Subsidiary or Agent. ORDERING PARTS : Parts can be ordered either by mail or by Fax.. In both cases, the correct part number has to be specified.
Page 3: Technical Specifications
DV7010 ............3.9 kg Dimensions DV-17/DV-18mkII ........... 458 (W) x 313 (D) x 88 (H) mm DV7010 ............440 (W) x 304 (D) x 87 (H) mm (Not including protruding cables, etc.) Operating temperature ........+5˚C to +35˚C (+36˚F to 96˚F) Operating huminidity ........
Page 4: Connection Facilities
1.2 CONNECTION FACILITIES 1.2.1 Video performance (N only) 1 3 5 7 9 11 13 15 17 19 2 4 6 8 10 12 14 16 18 20 1.2.1.1 SCART Pin No. TV (OUT) Pin No. AUX (IN) Pin 1 Audio R out : 2Vrms Pin 1 Audio R out : 2Vrms...
Page 5: Informations
1.3 INFORMATIONS REGION CODE THE DISCS THAT THE DV7010/DV-18mkII/DV-17 CAN HANDLE VERSION REGION CODE COUNTRY The following discs can be played back with a DV7010/ /UXX USA/CANADA DV-18mkII/DV-17. /FXX JAPAN /NXX EUROPE Diameter/ Types of playable Playable sides discs and their marks...
Page 6: Servicing Hint
1.4 SERVICING HINT SERVICE HINTS SERVICE TOOLS Audio signals disc 4822 397 30184 Disc without errors (SBC444)+ Disc with DO errors, black spots and fingerprints (SBC444A) 4822 397 30245 Disc (65 min 1kHz) without no pause 4822 397 30155 Max. diameter disc (58.0 mm) 4822 397 60141 Torx screwdrivers Set (straight)
Page 7: Disassembly
4. Remove the two C hooks of the bridge from the loader base. (see fig. 1) DV-17/DV-18mkII DV7010 Fig. 1 5. Remove the bridge with clamper (see fig. 2). Then, It is possible to take the disc out from the loader.
Page 8 7. Remove the DVD module from the chassis, while sliding it in the direction of the rear panel. Removal of the DVD module for DV7010 1. Remove the top cover (001D). 2. Turn on the product and press the OPEN/CLOSE button.
Page 9: Service Mode
1.6 SERVICE MODE Press<POWER>while pressing <PAUSE>and<STOP> “TEST 1” is displayed Press<NEXT > STANDBY LED Light on RED “LED 1” is displayed Press<NEXT > FL OFF LED Light on RED Press<NEXT > “LED 2” is displayed MS code is displayed Press<NEXT > “MSO X”...
Page 10: Waveform
1.7 WAVEFORM Power requirements (Refer the circuit diagram page 1-15 to 1-16) 100V AC 120V AC 220V AC 100V 10µsec 100V 10µsec 100V 10µsec 10µsec 10µsec 10µsec 10µsec 10µsec 200mV 10µsec 200mV 10µsec 100mV 10µsec 200mV 10µsec...
Page 11: Wiring Diagram
1.8 WIRING DIAGRAM 1-10...
Page 12: Block Diagram
1.9 BLOCK DIAGRAM 1-11 1-12...
Page 13: Schematic Diagram And Parts Location
1.10 SCHEMATIC DIAGRAM AND PARTS LOCATION 1-13 1-14...
Page 14 1-15 1-16...
Page 15 1-17 1-18...
Page 16 1-19 1-20...
Page 17 1-21 1-22...
Page 18: Parts Location
1.11 PARTS LOCATION DV7010 PF01 QF15 QF01 QF06 QF05 QF10 QF13 QF08 QF11 QF04 QF09 QF14 QF03 QF02 QF07 QF12 PV01 PK01 PL01 FP01 QK03 QK05 QK01 QK04 QK06 1-23 1-24...
Page 19 DV-18mkII/DV-17 PF01 QF05 QF07 QF01 QF06 QF03 QF09 QF08 QF11 QF04 QF13 QF12 QF15 QF02 QF14 QF10 FP01 PK01 PV01 QK03 QK05 QK01 QK04 QK06 1-25 1-26...
Page 20 PM01 QP11 - QP17 QV50 QV51 QP01 - QP05 QP07 - QP10 QV13 - QV16 QP23 QP24 QD03 QS06 QS07 QS19 QP06 QD01 QS08 QS09 QS20 QS21 QV07 QV17 QV06 QV02 QV11 QS01 - QS04 QH04 QH02 QH06 QH05 QH01 QH03 QV18 QC09 - QC11 QV03 QV12...
Page 21 PE01 Q956 - Q959 Q823 Q819 - Q821 Q952 - Q955 Q808 Q809 Q960-Q962 Q801 Q814 Q815 - Q818 Q802 Q803 Q804 Q805 Q806 Q807 1-29...
Page 22: Microprocessor And Ic Data
1.12 MICROPROCESSOR AND IC DATA TMP87CH74 Pin No. Port Name FUNCTION S OUT(F to M) Serial data out put for Mecha unit RESET_OUT Reset signal for Mecha unit L:Reset MODEL XRDY Communication handshake line for Mecha unit SC_MUTE Audio mute control for Scart L:Mute SQEEZE 16:9 squeeze signal from Mecha unit...
Page 23 Pin No. Port Name FUNCTION VFT Segment output VFT Segment output VFT Segment output VFT Segment output VFT Segment output VFT Segment output VFT Segment output VFT Segment output VFT Segment output VFT Segment output VFT Segment output VFT Segment output VFT Segment output VFT Segment output VFT Segment output...
Page 24 PCM1735 Pin No. Port Name FUNCTION LRCK LRCK Clock Input (fs). DATA Serial Audio Data Input. Bit Clock Input for Serial Audio Data. CLKO Buffered Output of System Clock. Oscillator Input / External Clock Input. Oscillator Output. DGND Digital Ground. Digital Power.
Page 25: Exploded View And Parts List
1.13 EXPLODED VIEW AND PARTS LIST DV7010 001D N VERSION 5126 SYMBOL STYLE PARTS NAME 3X8(M) 5127 3x8(M) 5110 +B.H.M.SCREW 5129 3X8(M) +B.H.TAP TITE SCREW W/WASHER 5126 W001 5127 +P.H.TAP TITE SCREW(BTYPE) 5110 3x6(M) 5128 +B.H.TAP TITE SCREW(BTYPE) +B.H.TAP TITE SCREW(W/T.L.WASHER)
Page 26 5129 DV-18mkII 3x8(M) TOP COVER SCREWS 5126 3x8(U,M) BLACK:(U) GOLD:(M) PARTSNAME MARK MATERIAL/FINISH SYMBOL STYLE W001 STEEL/COPPER 001D 5110 +B.H.M.SCREW 5126 +B.H.TAP TITE SCREW W/WASHER STEEL/BLACK +P.H.TAP TITE SCREW(BTYPE) STEEL/CHROMATE 5127 5128 5128 +B.H.TAP TITE SCREW(BTYPE) 3x8(M) K ONLY 5126 5129 +B.H.TAP TITE SCREW(W/T.L.WASHER) 3x8(U,M)
Page 27 DV-17 U ONLY 090D N VERSION 003Dx6 002Dx2 SYMBOL STYLE PARTS NAME MARK MATERIAL/FINISH 5127 3x8(M) 5110 +B.H.M.SCREW STEEL/COPPER 5126 +B.H.TAP TITE SCREW W/WASHER STEEL/BLACK 005Dx8 W001 +P.H.TAP TITE SCREW(BTYPE) STEEL/CHROMATE 5110 5127 3x6(M) +B.H.TAP TITE SCREW(BTYPE) 5128 001D +B.H.TAP TITE SCREW(W/T.L.WASHER) 5129 5150 +F.H.TAP TITE SCREW(BTYPE)
Page 28 9965 000 05025 BUTTON SUB FUNCTION 386K270090 002B 18A GOLD FRONT PANEL GOLD 402K248110 911G 18A BUSHING MAINS CORD 450H259010 009B 9965 000 07461 BADGE MARANTZ BLACK 185J251010 002B 18A BLACK FRONT PANEL BLACK 402K248010 010B 9965 000 01393 LENS STANDBY 312J355010 003B 18A GOLD...
Page 29: Electrical Parts List
1.14 ELECTRICAL PARTS LIST NOTE ON SAFETY FOR FUSIBLE RESIST OR : ASSIGNMENT OF COMMON P ARTS CODES. RESISTORS The suppliers and their type numbers of fusible resistors are as 1) GD05 x x x 140, Carbon film fixed resistor, 5% 1/4W follows ;...
Page 30 VERS. VERS. POS. PART NO. POS. PART NO. PART NO. PART NO. DESCRIPTION DESCRIPTION COLOR COLOR (PCS) (PCS) (MJI) (MJI) PE01-SCART C870 17 /N 7010 /N 4822 126 13883 CER. 220pF 5% 50V DD95221300 CIRCUIT BOARD C871 17 /N 7010 /N 4822 126 11703 CER. 0.01 F +80 -20% 50V DK98103300 PE01-CAPACITORS C873 17 /N 7010 /N 4822 126 11687 CER.
Page 31 VERS. VERS. POS. PART NO. POS. PART NO. PART NO. PART NO. DESCRIPTION DESCRIPTION COLOR (PCS) COLOR (PCS) (MJI) (MJI) R834 17 /N 7010 /N 4822 051 30562 5.6k 5% 1/16W NN05562610 R902 17 /N 7010 /N 4822 051 30272 2.7k 5% 1/16W NN05272610...
Page 32 VERS. VERS. POS. PART NO. POS. PART NO. PART NO. PART NO. DESCRIPTION DESCRIPTION COLOR COLOR (PCS) (PCS) (MJI) (MJI) Q815 17 /N 7010 /N 4822 130 10698 CHIP TRS. 2SA1586(Y GR) HX100012A0 PF01-FRONT CIRCUIT BOARD 2SA1576(Q R) Q816 PF01-CAPACITORS 17 /N 7010 /N 4822 130 60669 CHIP TRS.
Page 33 VERS. VERS. POS. PART NO. POS. PART NO. PART NO. PART NO. DESCRIPTION DESCRIPTION COLOR (PCS) COLOR (PCS) (MJI) (MJI) RF32 4822 051 30103 5% 1/16W NN05103610 QF01 7010 9965 000 07800 MICROPROCESSOR HU403KT00F RF33 4822 051 30222 2.2k 5% 1/16W NN05222610 MP87CM74AF RF34...
Page 34 VERS. VERS. POS. PART NO. POS. PART NO. PART NO. PART NO. DESCRIPTION DESCRIPTION COLOR COLOR (PCS) (PCS) (MJI) (MJI) RK09 4822 051 30151 5% 1/16W NN05151610 CC11 7010 /A,/C,/F 4822 124 90353 ELECT 100 F M 10V OA10701020 RK10 4822 051 30151 5% 1/16W NN05151610...
Page 35 VERS. VERS. POS. PART NO. POS. PART NO. PART NO. PART NO. DESCRIPTION DESCRIPTION COLOR (PCS) COLOR (PCS) (MJI) (MJI) CP09 18A,/L,/U CER. 220pF B 250V DK17471520 CS13 7010 4822 124 80123 ELECT 220 F M 16V OA22701640 7010 /F,/L,/U /A,/C,/F,/N,/S CP10 17 /F ELECT 220 F 200V...
Page 36 VERS. VERS. POS. PART NO. POS. PART NO. PART NO. PART NO. DESCRIPTION DESCRIPTION COLOR COLOR (PCS) (PCS) (MJI) (MJI) CV18 7010 /A,/C,/F CER. 12pF 5% 50V DD95120300 RC06 17 4822 051 30471 CHIP 470 5% 1/16W NN05471610 /L,/S,/U RC06 7010 /A,/C,/F 4822 051 30471 CHIP 470 5% 1/16W NN05471610 CV18 17 /N 7010 /N 9965 000 04997 CER.
Page 37 VERS. VERS. POS. PART NO. POS. PART NO. PART NO. PART NO. DESCRIPTION DESCRIPTION COLOR (PCS) COLOR (PCS) (MJI) (MJI) RC28 7010 /A,/C,/F 4822 051 30222 CHIP 2.2k 5% 1/16W NN05222610 RP13 18A 9965 000 00502 5% 1W RC05105010 /L,/S,/U /A,/C,/K,/S RC29 17 /F,/S 18A 4822 051 30681 CHIP 680 5% 1/16W NN05681610...
Page 38 VERS. VERS. POS. PART NO. POS. PART NO. PART NO. PART NO. DESCRIPTION DESCRIPTION COLOR COLOR (PCS) (PCS) (MJI) (MJI) RS15 RV28 18A 7010 4822 117 11817 CHIP 1.2k 5% 1/16W NN05122610 4822 116 60309 FUSIBLE 2.2 5% 1/4W NH05022140 RV29 17 /F,/S 18A 4822 051 30272 CHIP 2.7k 5% 1/16W NN05272610 RS18...
Page 39 VERS. VERS. POS. PART NO. POS. PART NO. PART NO. PART NO. DESCRIPTION DESCRIPTION COLOR (PCS) COLOR (PCS) (MJI) (MJI) DP01 QC05 7010 /A,/C,/F 4822 130 60669 CHIP TRS. 2SC4081(Q R) HX300012A0 9965 000 04986 CHIP DIODE HZ20032050 /L,/S,/U 2SC4116(Y GR) DP04 U1BC44 1A/100V QC06 17 /F,/S 18A 4822 130 60669 CHIP TRS.
Page 40 VERS. VERS. POS. PART NO. POS. PART NO. PART NO. PART NO. DESCRIPTION DESCRIPTION COLOR COLOR (PCS) (PCS) (MJI) (MJI) QP06 17 /S,/N 9965 000 07636 IC STR-G6551 HC10008080 QV04 9965 000 07641 IC TK15420M HC10035420 SW.REGULATOR QV05 9965 000 07641 IC TK15420M HC10035420 QP06 18A 9965 000 07636 IC STR-G6551...
Page 41 VERS. VERS. POS. PART NO. POS. PART NO. PART NO. PART NO. DESCRIPTION DESCRIPTION COLOR (PCS) COLOR (PCS) (MJI) (MJI) FV01 TP02 7010 9965 000 07639 POWER TRANSF., SW. TS12918020 9965 000 04998 EMI FILTER FM31221020 /A,/C,/N,/S AC230V FV04 NFM41R01C221 TP02 18A,/L,/U MAINS TRANSF.
Page 43: First Issue
ER3000 TABLE OF CONTENTS SECTION PAGE 2.DB-VLD 210 (DVD Loader for MARANTZ) 2.1 EXTERIOR ............................2-1 2.2 LOARDING MECHANISM ASSY ......................2-2 2.3 TRAVERSE MECHANISM ASSYS ....................... 2-3 Please use this service manual with referring to the user guide (D.F.U) without fail.
Page 44 2.1 EXTERIOR Refer to "Service Manual for DVD PCB Module" (1) EXTERIOR PARTS LIST Part No. Part No. Mark No. Description (for PCS) (for MJI) — VWS1446, DVDM Assy DB-VPB210 ZK402K0210 — VWS1449, DVDM Assy DB-VPB211 ZK324J0210 9965 000 07628 VWS1447, DVDM Assy DB-VPB212 ZK402K0230 —...
Page 45: Loading Mechanism Assy
2.2 LOADING MECHANISM ASSY To DVDM Assy Refer to "2.3 TRAVERSE MECHANISM ASSY-S". To DVDM Assy To DVDM Assy LOADING MECHANISM ASSY PARTS LIST Part No. Part No. Part No. Part No. Mark No. Description Mark No. Description (for PCS) (for MJI) (for PCS) (for MJI)
Page 46 2.3 TRAVERSE MECHANISM ASSY-S • Top View DVDM Assy TRAVERSE MECHANISM ASSY-S PARTS LIST Part No. Part No. Part No. Part No. Mark No. Description Mark No. Description (for PCS) (for MJI) (for PCS) (for MJI) — VWG2048, SMEB Assy —...
Page 47 TABLE OF CONTENTS SECTION PAGE 3. DB-VPB210 / 211 / 212 / 213 / 214 (DVD PCB Module for MARANTZ) 3.1 BLOCK DIAGRAM AND SCHEMATIC DIAGRAM .................. 3-1 3.2 PCB CONNECTION DIAGRAM ......................3-10 3.3 PCB PARTS LIST ..........................3-24 Please use this service manual with referring to the user guide (D.F.U) without fail.
Page 48 3.1 BLOCK DIAGRAM AND SCHEMATIC DIAGRAM 3.1.1 BLOCK DIAGRAM...
Page 49 3.1.2 LOAB, SMEB, FGSB ASSYS and OVERALL WIRING DIAGRAM : RF SIGNAL ROUTE : FOCUS SERVO LOOP LINE : TRACKING SERVO LOOP LINE : SLIDER SERVO LOOP LINE PICKUP ASSY (VWY1055) LOADING MECHANISM ASSY (VWT1179) 1/3- TRAVERSE MECHANISM ASSY (VWT1161) DVDM ASSY FGSB ASSY DB-VPB210 (VWS1446)
Page 50 3.1.3 DVDM ASSY (1/3) DVDM ASSY (VWS1446, VWS1449, VWS1447, VWS1448 VWS1450) BA4510F CHECKER CHIP (DVD) (DVD) DTC114EUA (CD) RF IC DKN1193 S3B-PH-SM3 SPDL & FTS DRIVER CN101 LOADING MOTOR S2B-PH-SM3 ASSY CN202 VKN1763...
Page 51 : The power supply is shown with the marked box. : RF SIGNAL ROUTE RESISTOR : ROM DATA SIGNAL ROUTE : FOCUS SERVO LOOP LINE CAPACITOR : TRACKING SERVO LOOP LINE : SLIDER SERVO LOOP LINE BA4510F DB-VPB212 DB-VPB210, 211, 213, 214 Not used 10k (DVD) (DVD) LANDMARK...
Page 52 3.1.4 DVDM ASSY (2/3) DVDM ASSY (VWS1446, VWS1449, VWS1447, VWS1448, VWS1450) RESISTOR CAPACITOR WORK SRAM (1M) KM68V1000CLT-7L IC13 DB-VPB210 VYW1761 (4M) FLASH MEMORY DB-VPB211 VYW1762 (4M) DB-VPB212 VYW1761 (4M) DB-VPB213 VYW1763 (8M) DB-VPB214 VYW1763 (8M) 4M DRAM BY CHIP DVD DATA PROCESSOR (DVD)
Page 53 : The power supply is shown with the marked box. : RF SIGNAL ROUTE : ROM DATA SIGNAL ROUTE 1/3, 3/3 : AUDIO SIGNAL ROUTE 1/3, 3/3 20MHz SYSTEM CONTROL CPU DB-VPB210 VKN1516 DB-VPB211 VKN1626 DB-VPB212 VKN1516 DB-VPB213 VKN1516 DB-VPB214 VKN1626 R501 R502...
Page 54 3.1.5 DVDM ASSY (3/3) DVDM ASSY (VWS1446,VWS1449, VMS1447, VWS1448,VWS1450) AV-1 MPEG2 DECODER 12 15 (VCB) (VCB) 13 16 (VCB) (VCB) 16M SDRAM RGB ENCODER DB-VPB212 ONLY...
Page 55 : AUDIO SIGNAL ROUTE : ROM DATA SIGNAL ROUTE (VCB) : V/CB SIGNAL ROUTE : Y SIGNAL ROUTE : C SIGNAL ROUTE CLOCK : R SIGNAL ROUTE GENERATOR : G SIGNAL ROUTE : B SIGNAL ROUTE RESISTOR CAPACITOR DB-VPB210, 211, 213, 214 ONLY (VCB) (VCB) R825...
Page 56 WAVEFORMS Note : The encircled numbers denote measuring point in the schematic diagram. Measurement condition : No. 1 to 4 and 6 to 11 : MJK1, Title 1-chp 1 or TDV-540, Title 2-chp1 No. 5 : CD, ABEX-784 Track 1 or PHILIPS SBC 429 Track1 No.
Page 57: Pcb Connection Diagram
3.2 PCB CONNECTION DIAGRAM NOTE FOR PCB DIAGRAMS : 1. Part numbers in PCB diagrams match those in the schematic 3. The parts mounted on this PCB include all necessary parts for diagrams. several destinations. 2. A comparison between the main parts of PCB and schematic For further information for respective destinations, be sure to diagrams is shown below.
Page 58 3.2.2 DVDM ASSY • This PCB is a four-layered board. DVDM ASSY IC5 IC8 IC11 IC15 Q121 Q101 Q7 Q6 IC21 Q103 Q5 Q102 IC18 Q109 Q107 Q91 Q83 (VNP1760-A) SIDE A 3-11...
Page 59 • This PCB is a four-layered board. DVDM ASSY LOADING MOTOR ASSY IC13 IC14 IC12 Q112 PICKUP ASSY IC19 Q114 Q113 Q131 Q106 IC26 IC27 CN202 Q251 Q85 Q89 Q87 (VNP1760-A) CN101 SIDE B 3-12...
Page 60 3-13...
Page 61 • Pin Function t f i − − l l i t t i y t i t l i − − − − a i l t l i − 3-14...
Page 62 r r i t i r − − − − l a i t f i − − l l i l i f − t l i f t l i f t l i f − − − −...
Page 63 PD3410A (DVDM ASSY : IC11) • System Control IC • Pin Function − − − − − − − c t i − − − − − − − ← − − − − − − − c t i −...
Page 64 − − − − − − − c t i − − c t i − c t i c t i c t i c t i − c t i − − − − − − − − l l o −...
Page 65 − t i s d i l t i s − − − − − − − l l o l a i e l l l a i e l l − e l l − − − − 3-18...
Page 66 − / I O − − − − − − − − − 3-19...
Page 67 MB86373B (DVDM ASSY : IC18) • MPEG2 Decoder IC • Block Diagram Exclusive 16Mbit Parallel port SDRAM Input Signal Memory System Controller Block Interface Decoder Block Internal Video Sub- Sync. Decoder picture Control Block Block Starting Signal Control Reset Picture Block Signal Block...
Page 68 • Pin Function No. Pin Name Function No. Pin Name Function − " ( : " L " : " i g i − i g i i g i i g i ) t i − − − i g i - t l −...
Page 69 No. Pin Name Function No. Pin Name Function − − − − t l i f t l i f t l i f − , y l o " . " n − , y l o " . " −...
Page 70 No. Pin Name Function No. Pin Name Function − − − or SDRAM − − − − or SDRAM − − − − " " L y l l − − − − − − − − 3-23...
Page 71: Pcb Parts List
3. PCB PARTS LIST • NOTES: Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. • mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation.
Page 72 Mark Ver. Part No. Description Part No. (DB-VPBxxx) (for PCS) (for MJI) IC12 9965 000 07974 PE5108A *HC106370R 4822 209 17539 TC7SHU04F *HC105940R 210,212 IC13 9965 000 07975 VYW1761 (4M) *HC106750R IC13 9965 000 07975 VYW1762 (4M) *HC106760R 213,214 IC13 9965 000 07975 VYW1763 (8M) *HC106380R...
Page 73 Mark Ver. Part No. Description Part No. (DB-VPBxxx) (for PCS) (for MJI) C265,C299,C319,C359,C367 — CKSRYF104Z16 — C369,C370,C402,C404,C406 — CKSRYF104Z16 — C408,C410,C412,C601,C602 — CKSRYF104Z16 — C604-C612,C614,C615 — CKSRYF104Z16 — C617-C620,C626,C701,C702 — CKSRYF104Z16 — C704-C710,C712-C724,C726 — CKSRYF104Z16 — C831-C833,C844 — CKSRYF104Z16 — C822-C825,C829,C830 —...

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Marantz DV7010 Service Manual

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