1. Manuals
  2. Brands
  3. Gen Set Manuals
  4. Welding System
  5. MPM 6/230 S-L
  6. Use and maintenance manual

Gen Set MPM 6/230 S-L Use And Maintenance Manual

Motor welding set / generating set
Hide thumbs
Table of Contents

Advertisement

Quick Links

MPM 6/230 S-L
MANUAL NUMBER
MI-M-00006200
REVISION LEVEL 00
25-01-2016
GB
MOTOR WELDING SET / GENERATING SET
FOR STATIONARY USE
USE AND MAINTENANCE MANUAL
GEN SET S.p.a.
Via Stazione,5 - 27030 Villanova D'Ardenghi (Pavia) Italy
Tel. (+39) 0382-5091 - Fax (+39) 0382-509-244
E-mail: genset@genset.it - internet: //www.genset.it

Advertisement

Table of Contents
loading

Summary of Contents for Gen Set MPM 6/230 S-L

  • Page 1 MPM 6/230 S-L MANUAL NUMBER MI-M-00006200 REVISION LEVEL 00 25-01-2016 MOTOR WELDING SET / GENERATING SET FOR STATIONARY USE USE AND MAINTENANCE MANUAL GEN SET S.p.a. Via Stazione,5 - 27030 Villanova D’Ardenghi (Pavia) Italy Tel. (+39) 0382-5091 - Fax (+39) 0382-509-244...
  • Page 2 It is recommended to read this manual thoroughly because incorrect operation may result in the warranty being void. Therefore it is also recommended to use only original Gen Set S.p.a. spare parts. Reproduction of this manual is not permitted, unless written approval is obtained from...

  • Page 3: Table Of Contents

    05. TECHNICAL DATA ....................page.20 06. INSTALLING AND STARTING THE MACHINE ..........page.25 07. USING THE MACHINE ....................page.29 08. MOVING THE MACHINE ..................page.33 09. MACHINE MAINTENANCE ..................page.36 10.OPTIONAL ACCESSORIES ..................page.41 11. SPARE PARTS ......................page.44 12. ELECTRICAL DIAGRAM ..................page.52 13. ATTACHMENTS ......................page.54 MPM 6/230 S-L MI-M-00006200...

  • Page 4: Reference Guide

    01. REFERENCE GUIDE 01.1- This publication........................page 5 01.2- Purpose..........................page 5 01.3- Reference to regulations......................page 5 01.4- Using this manual........................page 6 01.5- Terminology..........................page 6 01.6- Abbreviations........................page 6 MPM 6/230 S-L MI-M-00006200...
  • Page 5 CE Marking relating to the EC Declaration of Conformity. The marking of the sound power level guaranteed consists of a number in dB, mark and the specific symbol: MPM 6/230 S-L MI-M-00006200...

  • Page 6: This Publication

    Explanation of some of the terms relating to the power generator and used in this publication. sound pressure : the part of the unit where the control panel is located. FRONT dB(A) decibel MPM 6/230 S-L MI-M-00006200...

  • Page 7: Accident Prevention / Safety Regulations

    02.1- Precautions to be observed....................page 8 02.2- Risks for the operator when using this unit................page 9 02.3- Protective clothing recommended for operators..............page 9 02.4- Meaning of safety signs......................page 10 02.5- Location of safety signs provided on the unit................page 13 MPM 6/230 S-L MI-M-00006200...

  • Page 8: Precautions To Be Observed

    • Use fume extractors to ensure the correct air turnover when operating indoors. • Do not operate near flammable materials. • Fill fuel tank when engine is stopped. Do not smoke when fuelling. • Do not overfill the tank and clean up any spilled fuel. MPM 6/230 S-L MI-M-00006200...

  • Page 9: Risks For The Operator When Using This Unit

    • Install and maintain equipment according to regulations. • Protective ear plugs and/or earmuffs • Switch off the generator and disconnect the battery before performing any service or repairs. N.B.: material not supplied. • Read and follow all the instructions in this Manual. MPM 6/230 S-L MI-M-00006200...

  • Page 10: Meaning Of Safety Signs

    Danger of electric discharges: read the manual. MPM 6/230 S-L MI-M-00006200...
  • Page 11 Prohibition of cleaning, lubricating, repairing or adjusting moving parts. Prohibition of extinguishing fires with water; use fire extinguishers containing proper extinguishing agents. Prohibition of using flames or smoking. MPM 6/230 S-L MI-M-00006200...
  • Page 12 This card warns that the battery that the has no acid. Before starting the generator, prepare the battery according to the instructions of Chapter "06". Marks the position of the points for lifting the unit using a fork lift. MPM 6/230 S-L MI-M-00006200...

  • Page 13: Location Of Safety Signs Provided On The Unit

    02. ACCIDENT PREVENTION / SAFETY REGULATIONS 02.5 LOCATION OF SAFETY SIGNS PROVIDED ON THE UNIT MPM 6/230 S-L MI-M-00006200...

  • Page 14: Environmental Directions

    03. ENVIRONMENTAL DIRECTIONS 03.1- Waste material and lubricating oil..................page 15 03.2- Disposal of the unit......................page 15 MPM 6/230 S-L MI-M-00006200...
  • Page 15 Do not dispose of any type of lubricating oil, mineral or synthetic, onto land,drains or sewers. Dispose of batteries as instructed by local legislation. MPM 6/230 S-L MI-M-00006200...

  • Page 16: The Machine

    04. THE MACHINE 04.1- Machine components......................page 17 04.2- Control panel description.....................page 19 MPM 6/230 S-L MI-M-00006200...
  • Page 17 04. THE MACHINE 04.1 MACHINE COMPONENTS Tappo rifornimento carburante Air vent screen Control panel Engine access Data plate Intake Battery access Intake Lifting eye Oil filler cap access Intake Exhaust vent Intake Intake MPM 6/230 S-L MI-M-00006200...
  • Page 18 04. THE MACHINE Air filter Fuel filter Engine oil level dipstick Engine oil filler cap Oil drain cap Oil drain plate Engine bay view MPM 6/230 S-L MI-M-00006200...
  • Page 19 13. 415 V 16 A three-phase current socket 14. 240 V 16 A single-phase current socket 15. 110 V 32 A single-phase current socket 16. Emergency stop button 17. Welding socket: Positive 18. Welding socket: Negative MPM 6/230 S-L MI-M-00006200...

  • Page 20: Technical Data

    05. TECHNICAL DATA 05.1- Definitions..........................page 21 05.2- Generator..........................page 22 05.3- D.C. welding........................page 22 05.4- Engine..........................page 22 05.5- General specifications......................page 22 05.6- Rating plate description......................page 23 05.7- Overall dimensions.......................page 24 MPM 6/230 S-L MI-M-00006200...
  • Page 21 TIG welding: V = (I x 0,04) + 10 For current values higher than 600 A: V = 34 V Where V is the voltage at the welding receptacles and I is the welding current selected. MPM 6/230 S-L MI-M-00006200...
  • Page 22 Consumption per hour (at 75% of continuous service) 1,5 l/h 05.5 GENERAL SPECIFICATIONS Noise power emission level Battery 12 V - 44 Ah Fuel tank capacity 10,5 l Operating range at 75% of continuous service power Dry weight 185 Kg MPM 6/230 S-L MI-M-00006200...
  • Page 23 8. OCV - Open circuitry voltage (at no load) 21. Altitude reference 9. Three/Single-phase voltage generator 22. Ambient temperature 10. Engine speed 23. EC mark 11. Insulation class 24. Manufacturer’s address 12. Noise level 13. Unit’s degree of protection MPM 6/230 S-L MI-M-00006200...
  • Page 24 05. TECHNICAL DATA 05.7 OVERALL DIMENSIONS dimensions in mm 1083 Trolley-mounted unit ( dimensions in mm MPM 6/230 S-L MI-M-00006200...

  • Page 25: Installing And Starting The Machine

    06. INSTALLING AND STARTING THE MACHINE 06.1-Preliminary operations......................page 26 06.2-Maximum operating angles....................page 27 06.3-Location..........................page 27 06.4-Air flow clearance.........................page 28 06.5-Checking machine operation....................page 28 06.6-Run-in..........................page 28 MPM 6/230 S-L MI-M-00006200...

  • Page 26: Preliminary Operations

    To refuel the machine proceed as here under indicated: • Remove the fuel cap (4). • Proceed to fill up the fuel tank. • Put the fuel cap back on. • In case, clean up any spilled fuel immediately before starting the machine. pic.2 MPM 6/230 S-L MI-M-00006200...

  • Page 27: Maximum Operating Angles

    Operate in open, well-ventilated areas; if operated indoors, vent the engine exhaust outside the building and make sure that the room has good air turnover. Keep the engine exhaust outlet away from building exterior and interior walls and air intakes. MPM 6/230 S-L MI-M-00006200...

  • Page 28: Air Flow Clearance

    70% of the maximum power output rated in the technical specifications. After first 50 hours of operation change the engine oil. MPM 6/230 S-L MI-M-00006200...

  • Page 29: Using The Machine

    31 07.5- Using the unit as a welding generator..................page 31 07.6- Using the unit as a generating set..................page 32 07.7- Adjustments and settings.....................page 32 07.8- Putting the machine temporarily out of service and restarting operation.........page 32 MPM 6/230 S-L MI-M-00006200...

  • Page 30: Control Devices Mounted Aboard

    Do always connect the power generator to any load, to allow the regular warm-up. The unit is running earth. Check that the cables are in perfect at low rpm. condition. • Now it is possible to insert the load. MPM 6/230 S-L MI-M-00006200...

  • Page 31: Stop The Engine

    • If the welding current remote control is used (provided only upon request), this must be connected to the 3 poles receptacle (8), the Remote Control switch (6) must be in “ON” position, and the welding current is adjusted by acting on the remote control. MPM 6/230 S-L MI-M-00006200...

  • Page 32: Using The Unit As A Generating Set

    When putting the generator back to service, all fluids should be replaced, the battery should be charged, engine belts, if any, all couplings and fuel pipes and seals should be checked. In case of longer out of service periods, contact Gen Set Service Department. pic. 5...

  • Page 33: Moving The Machine

    08. MOVING THE MACHINE 08.1- Packing, transporting and storing the unit................page 34 08.2- Lifting and moving the unit....................page 34 MPM 6/230 S-L MI-M-00006200...
  • Page 34 Lay the generator on the ground gently. When lifting and moving the generator, do not stay or walk within it’s proximity. Never leave the generator slung overhead When moving and transporting the generator, do not tilt it excessively. MPM 6/230 S-L MI-M-00006200...
  • Page 35 08. MOVING THE MACHINE pic.4 MPM 6/230 S-L MI-M-00006200...

  • Page 36: Oil

    09. MACHINE MAINTENANCE 09.1- Maintenance.........................page 37 MPM 6/230 S-L MI-M-00006200...
  • Page 37 • Pull the dipstick out and clean it with cloth or paper towels. • Fully push the dipstick back into its seating. • Pull the dipstick out again and check that the lubricating oil level is between the minimum and maximum marks. MPM 6/230 S-L MI-M-00006200...
  • Page 38 ). Introduce new oil through the cap (6). Wait at least five minutes, then check the oil level again. It is important that the unit is sitting on level ground. pic.2 Engine oil grade table MPM 6/230 S-L MI-M-00006200...
  • Page 39 Remount the air filter paying attention that the o-ring is properly inserted, then tighten the finned nut 1. Make sure that the filter is mounted in the correct way otherwise dust and other impurities could ilfiltrate into the intake ducts. MPM 6/230 S-L MI-M-00006200...
  • Page 40 Apply only to authorised factory centres for any unplanned and laws relating to disposal of waste service operations related to electrical components. materials. Apply to service centres authorised by the manufacturer of the engine for any problems related to the engine. pic.3 MPM 6/230 S-L MI-M-00006200...

  • Page 41: Optional Accessories

    10. OPTIONAL ACCESSORIES 10.1- Trolley: two-wheels and handles...................page 42 10.2- Remote control........................page 43 MPM 6/230 S-L MI-M-00006200...
  • Page 42 10. OPTIONAL ACCESSORIES 10.1 TROLLEY: TWO-WHEELS AND HANDLES List of spare part codes t i l MPM 6/230 S-L MI-M-00006200...
  • Page 43 10. OPTIONAL ACCESSORIES 10.2 REMOTE CONTROL List of spare part codes N . o N . o N . o N . o MPM 6/230 S-L MI-M-00006200...

  • Page 44: Spare Parts

    11. SPARE PARTS 11.1- Spare part codes........................page 45 MPM 6/230 S-L MI-M-00006200...
  • Page 45 STICKER SPARE PART CODE 42116 41810 42117 41811 42115 41776 42348 41775 42349 (120X30) 42352 (160X40) 41777 42467 41778 42653 41781 42350 42353 42351 42109 42466 42132 42573 42108 42110 42397 STOP 42111 42112 42119 42114 MPM 6/230 S-L MI-M-00006200...
  • Page 46 11. SPARE PARTS MPM 6/230 S-L MI-M-00006200...
  • Page 47 11. SPARE PARTS List of spare part codes t l i t l i MPM 6/230 S-L MI-M-00006200...
  • Page 48 11. SPARE PARTS MPM 6/230 S-L MI-M-00006200...
  • Page 49 11. SPARE PARTS List of spare part codes MPM 6/230 S-L MI-M-00006200...
  • Page 50 11. SPARE PARTS MPM 6/230 S-L MI-M-00006200...
  • Page 51 GENERATOR SET IS DESIGNED TO OPERATE IN AMBIENT TEMPERATURES UP TO 40°C AND 1000 MT ALTITUDE − FOR HIGHER VALUES OF TEMPERATERES AND ALTITUDES PLEASE CONSULT FACTORY TO CHECK AVAILABLE POWER ISO 8528 146434 i t i t t i MPM 6/230 S-L MI-M-00006200...

  • Page 52: Electrical Diagram

    12. ELECTRICAL DIAGRAM 12.1- Electrical diagram.......................page 53 MPM 6/230 S-L MI-M-00006200...
  • Page 53 12. ELECTRICAL DIAGRAM 12.1 ELECTRICAL DIAGRAM MPM 6/230 S-L MI-M-00006200...

  • Page 54: Attachments

    13. ATTACHMENTS 13.1- List of documents........................page 55 13.2- Statement of warranty......................page 55 MPM 6/230 S-L MI-M-00006200...
  • Page 55 • Warranty card. 13.2 STATEMENT OF WARRANTY GEN SET S.p.A. warrants its products, on condition that they are not altered, for a period of 24 months beginning on the date of sale to the first user. Within this time period, in the countries where a service organisation is established, GEN SET S.p.A. undertakes to replace or repair the defective parts because of material defects, workmanship and/or assembly by means of its own AUTHORISED WOKSHOPS.

Table of Contents