Front Fork Inspection; Front Fork Reassembly; Rear Wheel Disassembly - Honda P-50 Shop Manual

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G.
Inspection
1
Bend
in
the
handle pipe
2.
Twist in
the front
fork
3.
Distorted
lock
nut
4.
Pressure
failure
of
the ball race
H.
Reassembly
l
.
Assembl
e
26
and
2
l
st
eel balls into
t
he
bottom
and
top
cone race res
pec
ti
vel
y wi
t
h the
use o
f
grease.
(Fig. 4
- 14}
2.
Slide
the front
fork into
t
he stem carefully and
make
sure that the
steel
balls are
not dropped.
Tighten the top
cone
race f ully and
t
hen back off
1/
4
turn.
(
Note)
Front fork
should
not be loosen
nor tighten
s
o
that
steering Is
heavy.
3.
Hold the top cone race and then tighten the stem
nut using a
special t
ool spanners.
4.
SubseQuent
assembly operation shall be
in
the re·
verse
order of disassembly pr
ocedure.
(Fig.
4 15
)
I.
Rear
Wheel Disassembly
1.
Remove
eng ine, refer
to section 2.
1.
A.
2.
Remove t
he SOmm
cir
cl ip
and d
isassemble
t
he free
wheel sprocke
t
,
50 mm
thrust
washer A and
C.
(Fig. 4
- 16)
3.
Remove
t
he 6lmm c irclip and disassemble the
50 mm
thrust
washer B,
free wheel
spring
B.
(Fig
.
4
-
17)
Fig
.
4-14
Q)
Steering top cone race
(g:
Front
f
o
rk
91
Fig.
4
-15
(!)
Steering
s
tem nut
@
Steeri
ng
top
c
o
ne
race
@
Special
tool
spanner
Fig.
4-16
(i)
Free wheel
sprocket
@
50 mm thrust washer C
Fig.
4·17
Q)
Freewheel
spring
B
@
50
mm
thrust washerr 8
@
61
mm circllp

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