Honda PCX150 Owner's Manual
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Honda PCX150 Owner's Manual

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  • Page 2 This publication includes the latest production information available before printing. Honda Motor Co., Ltd. reserves the right to make changes at any time without notice and without incurring any obligation.
  • Page 3 Congratulations on your purchase of a new The following codes in this manual ● Honda scooter. Your selection of a Honda indicate each country. makes you part of a worldwide family of The illustrations here in are based on the ●...
  • Page 4 A Few Words About Safety Your safety, and the safety of others, is very DANGER important. Operating this scooter safely is an You WILL be KILLED or SERIOUSLY HURT important responsibility. if you don’t follow instructions. To help you make informed decisions about WARNING safety, we have provided operating procedures and other information on safety...

  • Page 5: Table Of Contents

    Contents Scooter Safety P. 2 Operation Guide P. 18 Maintenance P. 66 Troubleshooting P. 105 Information P. 127 Specifications P. 141 Index P. 144...

  • Page 6: Scooter Safety

    Scooter Safety This section contains important information for safe riding of your scooter. Please read this section carefully. Safety Guidelines ..........P. 3 Image Labels............P. 6 Safety Precautions..........P. 11 Riding Precautions ..........P. 12 Accessories & Modifications......P. 16 Loading ..............

  • Page 7: Safety Guidelines

    Safety Guidelines Safety Guidelines that you and your passenger are both wearing an approved motorcycle helmet and protective Follow these guidelines to enhance your safety: apparel. Instruct your passenger on holding Perform all routine and regular inspections onto the grab rail or your waist, leaning with ●...
  • Page 8 Safety Guidelines Make Yourself Easy to See Keep Your Honda in Safe Condition Make yourself more visible, especially at night, It's important to keep your scooter properly by wearing bright reflective clothing, positioning maintained and in safe riding condition. yourself so other drivers can see you, signaling...
  • Page 9 Safety Guidelines If you decide to continue riding, first turn the Never run your scooter inside a garage or other ignition switch to the (Off) position, and enclosure. evaluate the condition of your scooter. Inspect WARNING for fluid leaks, check the tightness of critical nuts Running the engine of your scooter and bolts, and check the handlebar, control levers, brakes, and wheels.

  • Page 10: Image Labels

    Image Labels Image Labels The following pages describe the label Read instructions contained in Owner's meanings. Some labels warn you of Manual carefully. potential hazards that could cause serious injury. Others provide important safety Read instructions contained in Shop Manual information.
  • Page 11 Image Labels BATTERY LABEL DANGER • Keep flame and spark away from the battery. Battery produce explosive gas that can cause explosion. • Wear the eye protection and rubber gloves when handling the battery, or you can get burned or lose your eyesight by the battery electrolyte. •...
  • Page 12 Image Labels ACCESSORIES AND LOADING WARNING LABEL WARNING U type only ACCESSORIES AND LOADING • The safety stability and handling of this scooter may be affected by the addition of accessories and luggage. • Read carefully the instructions contained in user's manual and installation guide before installing any accessory.
  • Page 13 Image Labels TYRE INFORMATION LABEL U type only Cold tyre pressure: [Driver only] Front 200 kPa (2.00 kgf/cm , 29 psi) Rear 225 kPa (2.25 kgf/cm , 33 psi) [Driver and passenger] Front 200 kPa (2.00 kgf/cm , 29 psi) Rear 250 kPa (2.50 kgf/cm , 36 psi)
  • Page 14 Image Labels CARGO LIMIT LABEL U type only Do not exceed 1.0 kg (2.2 lb).

  • Page 15: Safety Precautions

    Safety Precautions Safety Precautions Face shield with unobstructed field of vision ● or other approved eye protection Ride cautiously and keep your hands on the ● WARNING handlebar and feet on the floor. Keep passenger's hands onto the grab rail Not wearing a helmet increases the ●...

  • Page 16: Riding Precautions

    Riding Precautions Riding Precautions Exercise caution on low traction surfaces. ● The tyres slip more easily on such surfaces and braking distances are Running-in Period longer. During the first 500 km (300 miles) of running, Avoid continuous braking. ● follow these guidelines to ensure your scooter's Repeated braking, such as when future reliability and performance.
  • Page 17 Riding Precautions Anti-lock Brake System (ABS) on Front Wet or Rainy Conditions Wheel Road surfaces are slippery when wet, and wet This model equipped with an Anti-lock Brake brakes further reduce braking efficiency. System (ABS) designed to help prevent the front Exercise extra caution when braking in wet brake from locking up during hard braking.
  • Page 18 ● Grab rail the handlebar, lock the ignition switch P. 39) and leave your scooter while taking the Honda SMART Key with you. Deactivate the Honda SMART Key system if necessary. P. 34 Centre stand Use of an anti-theft device is also recommended.
  • Page 19 Riding Precautions Refuelling and Fuel Guidelines Follow these guidelines to protect the engine, fuel system and catalytic converter: Use only unleaded petrol. ● Use recommended octane number. Using ● lower octane petrol will result in decreased engine performance. Do not use fuels containing a high ●...

  • Page 20: Accessories & Modifications

    We strongly advise that you do not add any seriously hurt or killed. accessories that were not specifically designed for your scooter by Honda or make Follow all instructions in this owner's modifications to your scooter from its original manual regarding accessories and design.

  • Page 21: Loading

    Loading Loading WARNING Overloading or improper loading can Carrying extra weight affects your scooter's ● cause a crash and you can be seriously handling, braking and stability. hurt or killed. Always ride at a safe speed for the load you are carrying.

  • Page 22: Operation Guide

    Parts Location Document bag (P.64) Centre compartment (P.64) Tool kit (P.81) Throttle grip (P.100) Front brake fluid reservoir (P.94) Front brake lever Emergency seat opener (P.117) Front lid (P.84) Battery cover (P.83) Battery (P.82) Fuse box (P.125) EM mode connector (P.118) Coolant reserve tank (P.92)
  • Page 23 Rear brake lever Front box (P.65) Accessory socket (P.61) Fuel fill cap (P.59) Helmet holder (P.63) Seat (P.62) Spark plug (P.85) Crankcase breather (P.101) Oil plug (P.89) Centre stand Side stand (P.14) (P.99)
  • Page 24 Instruments switch switch Display Check When the ignition switch is turned (On), initial animation will show. If any part of these displays does not come on when it should, have your dealer check for problems.
  • Page 25 Clock (12-hour display) To set the clock: (P.25) Speedometer Fuel gauge Remaining fuel when only 1st (E) segment starts flashing approximately: 1.3 L (0.34 US gal, 0.29 Imp gal) If the fuel gauge indicator flashes in a repeat pattern or turns off: (P.111) Continued...
  • Page 26 Instruments (Continued) Average fuel mileage meter [AVG] The average fuel mileage will be based on tripmeter. Average fuel mileage since tripmeter was reset. When “ ” is displayed except after the average fuel mileage has been reset, go to your dealer for service. Odometer [TOTAL] &...
  • Page 27 OIL CHANGE indicator The indicator is turned on whenever the running distance reaches the programmed oil change interval. When the running distance reaches about 1,000 km (600 miles): Reset the indicator for the 1st time. When the running distance reaches about every 6,000 km (4,000 miles) after the 1st time resetting: Reset the indicator whenever it is turned on.
  • Page 28 Instruments (Continued) Display Setting Ordinary display Following items can be changed sequentially. • Clock setting Clock setting mode Clock setting • Backlight brightness adjustment • Changing of fuel mileage meter unit Backlight brightness Backlight brightness Press and hold switch and switch adjustment mode adjustment...
  • Page 29 The following moves the ordinary display at Press switch. The minute digits start flashing. display setting. • The switch is not pressed for about 30 seconds • Turn the ignition switch to the (Off) position and then to the (On) position Press switch until the desired minute is displayed.
  • Page 30 Instruments (Continued) 2 Backlight brightness adjustment: 3 Changing the fuel mileage meter unit: You can adjust the brightness to one of five Press switch, the fuel mileage meter unit start flashing fast. levels. Press switch to select “km/L” or “L/100 Press switch, the backlight brightness km”.
  • Page 31 Indicators If one of these indicators does not come on when it should, have your dealer check for problems. Idling Stop indicator High beam indicator Comes on briefly when the Comes on briefly when the ignition ignition switch is turned (On). switch is turned (On).
  • Page 32 Comes on briefly when the ignition switch is turned (On). ignition switch is turned (On). Honda SMART Key Indicator Comes on when vehicle and Honda SMART Key verification is complete, and the ignition switch can be operated. Goes off when the ignition switch is turned (On).
  • Page 33 PGM-FI (Programmed Fuel Injection) malfunction indicator lamp (MIL) Comes on briefly when the ignition switch is turned (On). If it comes on while engine is running: (P.108) ABS (Anti-lock Brake System) indicator Comes on when the ignition switch is turned to the (On) position.
  • Page 34 Switches Idling stop switch • IDLING STOP : The Idling Stop system is on. • IDLING : The Idling Stop system is off. Idling Stop system: (P.51) Hazard switch The hazard signal is on. Switchable when the ignition switch is on. Turn signal switch Pressing the switch turns the Start button...
  • Page 35 (On) Ignition switch Turns electrical system on for starting/riding. Switches the electrical system on/off, SEAT FUEL locks the steering, and operates the Operates the fuel lid and seat opener switch. fuel lid and seat opener switch. (Off) To unlock the ignition switch: Turns engine off.
  • Page 36 Switches (Continued) Steering Lock Locking Turn the handlebar all the way to the left or Lock the steering when parking to help right. prevent theft. Push the ignition switch down, and turn it to A U-shaped wheel lock or similar device is (Lock) position.
  • Page 37 The system runs a two-way authentication between the scooter and the Honda SMART Key to verify if it is a the registered Honda SMART Key. The Honda SMART Key system uses low- intensity radio waves. It may affect medical equipment such as a cardiac pacemakers.
  • Page 38 To check the Honda SMART Key ON/OFF button system status Lightly press the ON/OFF button. The LED of the Honda SMART Key will show the status. When the LED of the Honda SMART Key is: Green: Honda SMART Key system (activation) authentication can be performed.
  • Page 39 The system can be operated within the switch is locked or unlocked. shaded area shown in the illustration. The Honda SMART Key system uses low- intensity radio waves. Therefore the operating range may become wider or narrower, or the Honda SMART Key system may not work properly in the following environments.
  • Page 40 (Continued) Anyone can unlock the ignition switch and When the ignition switch is locked: start the engine if your Honda SMART Key is The system can be operated within the within operating range of your scooter, even shaded area shown in the illustration.
  • Page 41 ● You should always keep the Honda SMART Key on your person after you get on and off the scooter or while riding. Do not place the Honda SMART Key in the centre compartment or front box. Continued...
  • Page 42 When the Honda SMART Key system does not work properly (P.115) To Unlock the Ignition Switch Make sure that the Honda SMART Key is If someone without the Honda SMART Key activated. (P.34) tries to turn the ignition switch, the ignition To authenticate the Honda SMART Key switch rotates freely.
  • Page 43 Switch the Honda SMART Key system ● to deactivation. (P.34) Make sure that the Honda SMART Key indicator and ignition switch ring go off, the turn signals flash once, and the buzzer rings 1 time. This indicates that the ignition switch is locked.
  • Page 44 Lightly press the ON/OFF button. The red be turned (Off) position only once. LED of the Honda SMART Key comes on. While the red LED is on, press the answer When the ignition switch is locked in the back button.
  • Page 45 Anti-theft Alarm System The anti-theft alarm system is a device to reduce the likelihood of theft. When the sensor detects vibration or movement with the ignition switch in the (Off) or (Lock) position and the system is set, the alarm is activated.
  • Page 46 Anti-theft Alarm System (Continued) If the ignition switch is left (Off) for more Setting the Anti-theft Alarm System than 10 days, the anti-theft alarm system will Turn the ignition switch to (Off) or no longer operate. During the system is (Lock) position.
  • Page 47 System Activation To cancel the anti-theft alarm system, press To stop the anti-theft alarm activation, do the alarm button on the Honda SMART Key one of the following: or unlock the ignition switch. Press the alarm button on the Honda ●...
  • Page 48 Adjusting the Sensitivity of Anti-theft Repeat this step 3 times as follows: Alarm System Press the alarm button on the Honda You can select from 3 sensitivity levels for the SMART Key 2 times and the ignition anti-theft alarm system.
  • Page 49 (P.82) 1 time of alarm rings: low sensitivity there is a system problem. Remove the The Honda SMART Key indicator and battery and see your dealer. ignition switch ring come on while setting. Wait for about 10 seconds until the ignition The alarm does not ring.
  • Page 50 Honda SMART key system is activated. Ignition When you press the answer back button on switch ring the Honda SMART Key with the ignition switch (Off) or (Lock), your scooter informs you of its location and activation of...
  • Page 51 Operation Adjusting the Answer Back Buzzer Sound Volume Level Press the answer back button on the Honda SMART Key. You can select 3 buzzer sound volume levels. The answer back system will not function Make sure that the Honda SMART Key when the ignition switch is (On) position.
  • Page 52 Push the ignition switch 1 time. Press the answer back button to select from Repeat this step 3 times as follows: 3 levels for the sound volume. The Honda Press the answer back button on the SMART Key indicator and ignition switch ring come on while setting.
  • Page 53 Repeat this step 3 times as follows: Sound Pattern Press the answer back button on the You can select 3 buzzer sound patterns. Honda SMART Key 3 times and the Make sure that the Honda SMART Key ignition switch 1 time. system is activated.
  • Page 54 The sound pattern Press and hold the answer back button about is set. 2 seconds, LED on Honda SMART Key is Remove the EM mode coupler from the EM changed to be red. mode connector to finish setting.
  • Page 55 Idling Stop System Idling Stop system is designed to help reduce Activation of the Idling Stop System The Idling Stop system becomes ready to the fuel consumption and noise, by idling stop the engine and Idling Stop indicator stop while making a stop such as waiting at comes on when the following requirements an intersection.
  • Page 56 Idling Stop System (Continued) Stopping the engine by the Idling Stop Safety Precaution for the Idling Stop System System Do not go away from the scooter while the The engine stops and Idling Stop indicator Idling Stop indicator is flashing. When you go changes to flash after you close the throttle away from the scooter, always turn the completely and stop the scooter while the...
  • Page 57 Restarting the Engine NOTICE Check that the Idling Stop indicator is Headlight stays on after the engine is stopped by the Idling Stop system. The battery may flashing, and then open the throttle. discharge and you may not be able to restart If it is not flashing, you can't restart the engine.
  • Page 58 If you lower the side stand with the engine running, it will automatically shut off. This scooter is equipped with a Honda SMART Key system. Always keep Honda SMART Key on you when you ride the scooter. (P.35) NOTICE •...
  • Page 59 If you cannot start the engine: Squeeze the rear brake lever. The starter motor will only work when Place the scooter on its centre stand and the rear brake lever is squeezed and the squeeze the rear brake lever. side stand is up. With the throttle slightly open (about 3 mm, Press the start button with the throttle without freeplay), press the start button.
  • Page 60 Starting the Engine (Continued) If the engine does not start: Open the throttle fully and press the start button for 5 seconds. Repeat the normal starting procedure. If the engine starts, open the throttle slightly if idling is unstable. If the engine does not start, wait 10 seconds before trying steps a &...
  • Page 61 Riding Starting the Scooter Acceleration and deceleration To accelerate: Open the throttle slowly. Push the scooter forward off the centre stand. To decelerate: Close the throttle. Squeeze the rear brake lever. Keep throttle closed. Open (Accelerate) Close (Decelerate) Make sure the side stand and centre stand are up.
  • Page 62 Riding (Continued) Braking Close the throttle and apply the front and rear brake levers together. Rear brake lever Front brake lever...
  • Page 63 Refuelling Fuel type: Unleaded petrol only Opening the Fuel Fill Cap Fuel octane number: Your scooter is Turn the ignition switch to the position of SEAT FUEL. designed to use Research Octane Number To unlock the ignition switch (RON) 91 or higher. (P.38) Push the FUEL side of the fuel lid and seat Tank capacity: 8.0 L (2.11 US gal, 1.76 Imp...
  • Page 64 Refuelling (Continued) Closing the Fuel Fill Cap Turn the fuel fill cap counterclockwise and remove the fuel fill cap. Install and tighten the fuel fill cap firmly by turning it clockwise. Make sure that the arrow marks on the Arrow marks fuel fill cap and fuel tank are aligned.
  • Page 65 Use accessory devices at your own risk. In no Set the headlight on low beam while the event shall Honda be liable for any damages socket is in use. The battery may run down to your accessory device when in use.
  • Page 66 Storage Equipment Seat Seat Open Turn the handlebar pointed straight ahead. Turn the ignition switch to the position of Fuel lid and seat Seat SEAT FUEL. opener switch To unlock the ignition switch (P.38) Push the SEAT side of the fuel lid and seat Ignition switch opener switch.
  • Page 67 Helmet Holder WARNING The helmet holder is located under the seat. Riding with a helmet attached to the A helmet set wire is in the tool kit. holder can interfere with your ability to Use the helmet holder only when parked. safely operate the scooter and could Helmet holder lead to a crash in which you can be...
  • Page 68 Storage Equipment (Continued) A helmet can be stored in the centre Tool Kit/Document Bag compartment. The tool kit and document bag are located Set in the front of the helmet forward. underside of the seat by the rubber strap. Some helmets may not fit in the Document bag compartment due to their size or design.
  • Page 69 Front Box Open Push the front box lid, then open the front box lid. Close Close the front box lid by pressing the front box lid. The maximum allowable load in the front box shall be no more than 1.0 kg (2.2 lb) Front box lid Make sure that the front box lid is closed securely.

  • Page 70: Maintenance

    Adjusting the Headlight Aim......P. 102 Tool ............... P. 81 Other Replacement......... P. 103 Removing & Installing Body Components.. P. 82 Replacing the Honda SMART Key Battery .. P. 103 Battery ..............P. 82 Battery Cover............P. 83 Front Lid..............P. 84 Spark Plug ............

  • Page 71: Importance Of Maintenance

    Importance of Maintenance Importance of Maintenance Maintenance Safety Keeping your scooter well-maintained is Always read the maintenance instructions absolutely essential to your safety and to before you begin each task, and make sure that protect your investment, obtain maximum you have the tools, parts, and skills required. performance, avoid breakdowns, and reduce air We cannot warn you of every conceivable pollution.

  • Page 72: Maintenance Schedule

    Maintenance work should be performed in new owner. accordance with Honda's standards and specifications by properly trained and equipped Honda recommends that your dealer should technicians. Your dealer meets all of these road test your scooter after each periodic requirements. Keep an accurate record of maintenance is carried out.
  • Page 73 Inspect (clean, adjust, lubricate, or replace, if necessary) have the necessary tools and are mechanically skilled. Replace Procedures are provided in an official Honda Shop Manual. Clean : Technical. In the interest of safety, have your scooter serviced by your dealer.
  • Page 74 Maintenance Schedule Frequency Pre-ride Annual Regular Refer to Items Check × 1,000 km Check Replace page P. 71 × 1,000 mi Drive Belt – Final Drive Oil 2 Years – Battery Brake Fluid 2 Years Brake Shoes/Pads Wear Brake System Headlight Aim Lights/Horn –...

  • Page 75: Maintenance Fundamentals

    Maintenance Fundamentals Brakes - Check operation; Pre-ride Inspection ● Front: check brake fluid level and pads wear. To ensure safety, it is your responsibility to P. 94, P. 95 perform a pre-ride inspection and make sure Rear: check shoes wear and freeplay, adjust that any problem you find is corrected.
  • Page 76 Maintenance Fundamentals WARNING Replacing Parts Always use Honda Genuine Parts or their Installing non-Honda parts may make equivalents to ensure reliability and safety. your scooter unsafe and cause a crash U type only in which you can be seriously hurt or When ordering coloured components, specify killed.
  • Page 77 Maintenance Fundamentals Electrolyte splashes into your eyes: Battery ● Wash your eyes repeatedly with cool Your scooter has a maintenance-free type water for at least 15 minutes. Using water under pressure can damage your eyes. battery. You do not have to check the battery Electrolyte splashes onto your skin: electrolyte level or add distilled water.
  • Page 78 If the terminals are starting to corrode and NOTICE are coated with a white substance, wash Installing non-Honda electrical accessories can with warm water and wipe clean. overload the electrical system, discharging the If the terminals are heavily corroded, clean battery and possibly damaging the system.
  • Page 79 Selecting the Engine Oil For recommended engine oil, see “Specifications.” P. 142 If you use non-Honda engine oil, check the label to make sure that the oil satisfies all of the following Not recommended Recommended standards:...
  • Page 80 Wipe up spills immediately and wash thoroughly. not provide proper corrosion and cold temperature protection. Recommended brake fluid: A concentration of up to 60% will provide better Honda DOT 3 or DOT 4 Brake Fluid or protection in colder climates. equivalent Recommended Coolant NOTICE...
  • Page 81 Maintenance Fundamentals Inspecting for Damage Crankcase Breathers Inspect the tyres for Service more frequently when riding in rain, at cuts, slits, or cracks that full throttle, or after the scooter is washed or exposes fabric or overturned. Service if the deposit level can be cords, or nails or other seen in the transparent section of the drain foreign objects...
  • Page 82 Maintenance Fundamentals Inspecting Tread Depth WARNING Inspect the tread wear indicators. If they Riding on tyres that are excessively become visible, replace the tyres immediately. worn or improperly inflated can cause a For safe riding, you should replace the tyres crash in which you can be seriously hurt when the minimum tread depth is reached.
  • Page 83 Maintenance Fundamentals Have your tyres replaced by your dealer. WARNING For recommended tyres, air pressure and Installing improper tyres on your minimum tread depth, see “Specifications.” scooter can adversely affect handling P. 142 and stability, and can cause a crash in Follow these guidelines whenever you replace tyres.
  • Page 84 Maintenance Fundamentals Air Cleaner This scooter is equipped with a viscous type air cleaner element. Air blow cleaning or any other cleaning can degrade the viscous element performance and cause the intake of dust. Do not perform the maintenance. Should be serviced by your dealer.

  • Page 85: Tool

    Tool The tool kit is stored underside of the seat. P. 64 You can perform some roadside repairs, minor adjustments and parts replacement with the provided tools. Spark plug wrench ● 10 × 14 mm Open end wrench ● Standard/Phillips screwdriver ●...

  • Page 86: Removing & Installing Body Components

    Removing & Installing Body Components Battery Disconnect the positive + terminal from the battery. Remove the battery taking care not to drop Positive terminal Rubber strap the terminal nuts. Installation Install the parts in the reverse order of removal. Always connect the positive + terminal first. Make sure that bolts and nuts are tight.

  • Page 87: Battery Cover

    Removing & Installing Body Components Battery Cover Battery Cover Removal Open the seat. P. 62 Press the tabs and remove the battery Tabs cover. Installation Install the parts in the reverse order of removal. Battery cover...

  • Page 88: Front Lid

    Removing & Installing Body Components Front Lid Front Lid Removal Pull out the front lid backward while pushing the side of the front lid. Installation Front lid Install the part in the reverse order of removal. Make sure that all tabs are installed securely in position.

  • Page 89: Spark Plug

    Spark Plug Changing Spark Plug Screw Plug maintenance lid For the recommended spark plug, see “Specifications.” P. 142 Use only the recommended type of spark plug in the recommended heat range. NOTICE Using a spark plug with an improper heat range can cause engine damage.
  • Page 90 Spark Plug Changing Spark Plug Disconnect the spark plug cap from the Install the new spark plug. With the plug spark plug. washer attached, thread the spark plug in Clean any dirt from around the spark plug by hand to prevent cross-threading. base.
  • Page 91 Spark Plug Changing Spark Plug Install the parts in the reverse order of removal. When reinstalling the spark plug cap, take care to avoid pinching any cables or wires.

  • Page 92: Engine Oil

    Engine Oil Checking the Engine Oil Upper level Check the engine oil with the Idling Stop switch at IDLING. If the engine is cold, idle the engine for 3 to 5 minutes. Turn the ignition switch to the (Off) position and wait for 2 to 3 minutes. Lower level Place your scooter on its centre stand on Oil fill cap/dipstick...
  • Page 93 Engine Oil Adding Engine Oil Adding Engine Oil For the recommended oil and oil selection guidelines, see “Maintenance Fundamentals.” P. 75 If the engine oil is below or near the lower level mark, add the recommended engine oil. Changing Engine Oil, Cleaning P.
  • Page 94 Engine Oil Changing Engine Oil, Cleaning Strainer Screen Place your scooter on its centre stand on Sealing washer a firm, level surface. Place a drain pan under the drain bolt and oil plug. Remove the oil fill cap/dipstick, drain bolt and sealing washer to drain the oil.
  • Page 95 Engine Oil Changing Engine Oil, Cleaning Strainer Screen Install a new sealing washer onto the drain bolt. Tighten the drain bolt. Torque: 24 N·m (2.4 kgf·m, 18 lbf·ft) Fill the crankcase with the recommended oil ( P. 75, P. 142) and install the oil fill cap/dipstick.

  • Page 96: Coolant

    Coolant Checking the Coolant If the coolant level is dropping noticeably or the reserve tank is empty, you likely have a serious leak. Have your scooter inspected by Check the coolant level in the reserve tank your dealer. while the engine is cold. Adding Coolant Place your scooter on its centre stand on a firm, level surface.
  • Page 97 Coolant Changing Coolant Remove the reserve tank cap and add Reserve tank lid fluid while monitoring the coolant level. Slit Do not overfill above the UPPER level mark. Make sure no foreign objects enter the reserve tank opening. Securely reinstall the reserve tank cap. Install the reserve tank lid and floor mat.

  • Page 98: Brakes

    Brakes Checking the Front Brake Front brake fluid Fluid reservoir Place your scooter in an upright position on a firm, level surface. Check that the brake fluid reservoir is horizontal and that the fluid level is above the LWR mark. If the brake fluid level in the reservoir is LWR mark below the LWR mark or the brake lever...
  • Page 99 Brakes Inspecting the Front Brake Pads Inspecting the Front Brake Pads Inspecting the Rear Brake Lever Freeplay Check the condition of the brake pad wear indicators. Place the scooter on its centre stand. The pads need to be replaced if a brake pad is Measure the distance the rear brake lever worn to the indicator.
  • Page 100 Brakes Adjusting the Rear Brake Lever Freeplay Adjusting the Rear Brake Lever Lubricate the brake cable with a commercially available cable lubricant to Freeplay prevent premature wear and corrosion. Make sure the brake arm, spring and fastener Adjust the freeplay of the brake lever with the are in good condition.
  • Page 101 Brakes Adjusting the Rear Brake Lever Freeplay Adjust by turning the rear brake adjusting Push the brake arm to confirm that there nut a half-turn at a time. is a gap between the rear brake adjusting nut and brake arm pin. Brake arm pin Brake arm Increase...
  • Page 102 The rear brake is equipped with a brake wear the brake, the brake shoes must be replaced. indicator. See your dealer for this service. Brake panel Arrow When the brake service is necessary, see your dealer. Use only Honda Genuine Parts or its equivalent. Reference mark Brake arm...

  • Page 103: Side Stand

    Side Stand Checking the Side Stand Sit on the scooter and raise the side stand. Start the engine. Lower the side stand all the way. The engine should stop as you lower the side stand. If the engine doesn't stop, have your scooter inspected by your dealer.

  • Page 104: Throttle

    Throttle Checking the Throttle With the engine off, check that the throttle rotates smoothly from fully closed to fully open in all steering positions and throttle freeplay is correct. If the throttle does not move smoothly, close automatically, or if the cable is damaged, have the scooter inspected by your dealer.

  • Page 105: Crankcase Breather

    Crankcase Breather Cleaning the Crankcase Breather Place a suitable container under the crankcase breather tube. Place a suitable container under the crankcase breather plug. Remove the crankcase breather tube plug from the tube. Crankcase breather tube plug Remove the crankcase breather plug from the air cleaner case.

  • Page 106: Other Adjustments

    Other Adjustments Adjusting the Headlight Aim You can adjust vertical aim of the headlights for proper alignment. Turn the pinion in or out as necessary using a Phillips screwdriver provided in the tool kit ( P. 81). Obey local laws and regulations. Pinion Raise Lower...

  • Page 107: Other Replacement

    Key Battery with a protective cloth into the slit. Wrap a coin or a screwdriver with a If the Honda SMART Key indicator flashes 5 protective cloth to prevent scratching times when the ignition switch is turned the Honda SMART Key.
  • Page 108 Other Replacement Replacing the Honda SMART Key Battery WARNING Upper case Battery Chemical Burn Hazard: do not swallow battery. If swallowed, the battery can cause severe internal burns and even death. Protective cloth • Keep battery away from children and battery compartment securely closed.

  • Page 109: Troubleshooting

    Engine Does Not Start Even If the Throttle is Overheating (High coolant temperature Opened ............. P. 114 indicator is on) ..........P. 107 When the Honda SMART Key System Does Not Warning Indicators On or Flashing..... P. 108 Operate Properly........... P. 115 PGM-FI (Programmed Fuel Injection) Unlock the Seat in an Emergency ....

  • Page 110: Engine Will Not Start

    Engine Will Not Start Starter Motor Operates But Starter Motor Does Not Engine Does Not Start Operate Check the following items: Check the following items: Check the correct engine starting Check the correct engine starting ● ● sequence. P. 54 sequence.

  • Page 111: Overheating (High Coolant Temperature Indicator Is On)

    Overheating (High coolant temperature indicator is on) The engine is overheating when the following Stop the engine using the ignition switch. Allow the engine to cool with the ignition occurs: High coolant temperature indicator switch in the (Off) position. ● comes on.

  • Page 112: Warning Indicators On Or Flashing

    Warning Indicators On or Flashing PGM-FI (Programmed Fuel Injection) Malfunction Indicator Lamp (MIL) If the indicator comes on while riding, you may have a serious problem with the PGM-FI system. Reduce speed and have your scooter inspected by your dealer as soon as possible.

  • Page 113: Abs (Anti-Lock Brake System) Indicator

    Warning Indicators On or Flashing ABS (Anti-lock Brake System) Indicator ABS (Anti-lock Brake System) If the ABS indicator stays on, your brakes will continue to work as a conventional system, Indicator but without the anti-locking function. If the indicator operates in one of the The ABS indicator may flash if you turn the following ways, you may have a serious rear wheel while your scooter is lifted off the...

  • Page 114: Honda Smart Key Indicator

    Strong radio waves or noise are affecting ● the ignition switch is locked. the system If you do not have the Honda SMART Key, You lose the Honda SMART Key while ● the ignition switch can be unlocked in riding another way.

  • Page 115: Other Warning Indications

    Other Warning Indications Fuel Gauge Failure Indication If the fuel system has an error, the fuel gauge indicators will be displayed as shown in the illustrations. If this occurs, see your dealer as soon as possible.

  • Page 116: When The Idling Stop System Does Not Operate Properly

    When the Idling Stop System Does Not Operate Properly Idling Stop Indicator Does Not If PGM-FI malfunction indicator lamp (MIL) lights: Come On When the PGM-FI malfunction indicator lamp (MIL) lights, the Idling Stop system does not When the Idling Stop indicator does not operate for protection of the engine.

  • Page 117: Engine Is Not Stopped By The Idling Stop System While The Idling Stop Indicator Is On

    When the Idling Stop System Does Not Operate Properly Engine is Not Stopped by the Idling Stop System While the Idling Stop Indicator is On Engine is Not Stopped by the Idling Stop System While the Idling Stop Indicator is On When the engine is not stopped by the Idling Stop system while the Idling Stop indicator is on, perform the followings.

  • Page 118: Engine Does Not Start Even If The Throttle Is Opened

    When the Idling Stop System Does Not Operate Properly Engine Does Not Start Even If the Throttle is Opened Engine Does Not Start Even If If the Idling Stop switch is at IDLING: While the engine is stopping by the Idling the Throttle is Opened Stop system, if you press the Idling Stop switch to IDLING, the Idling Stop system will...

  • Page 119: When The Honda Smart Key System Does Not Operate Properly

    When the Honda SMART Key System Does Not Operate Properly When the Honda SMART Key system does Check that there is no communication ● not work properly, perform the following. failure in the Honda SMART Key system. Check that the Honda SMART Key system The Honda SMART Key system uses low- ●...
  • Page 120 When the Honda SMART Key System Does Not Operate Properly Check that a registered Honda SMART Check the battery condition and battery ● ● Key is used. lead in your scooter. Use a registered Honda SMART Key. Check the battery and battery terminals. If The Honda SMART Key system cannot be the battery is weak, contact your dealer.

  • Page 121: Unlock The Seat In An Emergency

    Unlock the Seat in an Emergency The seat lock can be unlocked by using the Emergency seat opener emergency key. Open Remove the front lid. P. 84 Align the projection of the emergency key with the slot of the emergency seat Projection opener, and turn the emergency key counterclockwise.

  • Page 122: Unlock The Ignition Switch In An Emergency

    Unlock the Ignition Switch in an Emergency Set up to ID number input mode Blue dummy coupler Use the emergency key to open the seat. P. 117 Tab Hook Remove the battery cover. P. 83 Pull out the EM mode connector. Remove the blue dummy coupler by releasing the tab of the EM mode connector while lifting the hook of the...
  • Page 123 Unlock the Ignition Switch in an Emergency ID number input Example: To input “0”, wait for 5 seconds without ● You can input your ID number by pressing the pushing the ignition switch when the ignition switch when the ignition switch is ignition switch ring comes on.
  • Page 124 ID number input success After the last ID number is inputted, through, procedure for unlocking the ignition switch. the ignition switch ring and Honda SMART ID number input failure Key Indicator will flash every 2 seconds until After the last ID number is inputted, the the EM mode coupler is removed.

  • Page 125: Tyre Puncture

    Tyre Puncture Repairing a puncture or removing a wheel WARNING requires special tools and technical expertise. Riding your scooter with a temporary We recommend you have this type of service tyre repair can be risky. If the temporary performed by your dealer. repair fails, you can crash and be After an emergency repair, always have the seriously injured or killed.

  • Page 126: Electrical Trouble

    Electrical Trouble Battery Goes Dead Burned-out Light Bulb Charge the battery using a motorcycle All light bulbs on the scooter are LEDs. If battery charger. there is a LED which is not turned on, see Remove the battery from the scooter before your dealer for servicing.
  • Page 127 Electrical Trouble Burned-out Light Bulb Headlight/Front Turn Signal Lights/ The headlight/front turn signal lights/position Position Lights lights use several LEDs. If there is a LED which is not turned on, see Front turn signal lights your dealer for servicing. Position lights Position lights Headlight Continued...
  • Page 128 Electrical Trouble Burned-out Light Bulb Brakelights/Taillights/Rear Turn The brakelights/taillights/rear turn signal Signal Lights/License Plate Light lights/license plate light use several LEDs. If there is a LED which is not turned on, see Brakelights/Taillights your dealer for servicing. Rear turn signal lights License plate light...

  • Page 129: Blown Fuse

    Electrical Trouble Blown Fuse Blown Fuse Remove the battery cover. P. 83 Open the fuse box cover. Pull the main fuse and other fuses out Before handling fuses, see “Inspecting and one by one with the fuse puller located Replacing Fuses.” P.

  • Page 130: Unstable Engine Operation Occurs Intermittently

    Unstable Engine Operation Occurs Intermittently If the fuel pump filter is clogged, unstable engine operation will occur intermittently while riding. Even if this symptom occurs, you can continue to ride your scooter. If unstable engine operation occurs even if sufficient fuel is available, have your scooter inspected by your dealer as soon as possible.

  • Page 131: Information

    Information Keys..............P. 128 Instruments, Controls, & Other Features... P. 131 Caring for Your Scooter......... P. 132 Storing Your Scooter........P. 136 Transporting Your Scooter ......P. 136 You & the Environment ......... P. 137 Serial Numbers ..........P. 138 Fuels Containing Alcohol ......

  • Page 132: Keys

    Keys Keys Emergency Key The emergency key is used for an emergency. To unlock the seat. P. 117 ● To unlock the ignition switch. P. 118 ● Do not store the emergency key in the centre compartment. Emergency key...
  • Page 133 ● Protect the Honda SMART Key from direct ● sunlight, high temperature, and high The ID number of the Honda SMART Key is on humidity. the ID tag. You can also unlock the ignition Do not scratch or puncture. ●...
  • Page 134 Keys If fuel, wax, or grease adhere to the Honda To get add additional Honda SMART Key, take ● SMART Key, wipe it off immediately to avoid the Honda SMART Key and the scooter to your cracking or warping. dealer.

  • Page 135: Instruments, Controls, & Other Features

    Instruments, Controls, & Other Features Instruments, Controls, & Document Bag Other Features The owner’s manual, registration, and insurance information can be stored in the plastic Ignition Switch document bag located underside of the seat. Leaving the ignition switch in the (On) position with the engine stopped will drain the battery.

  • Page 136: Caring For Your Scooter

    Frequent cleaning and polishing is important to After the scooter dries, lubricate any moving ensure the life of your Honda. A clean scooter parts. makes it easier to spot potential problems.
  • Page 137 Caring for Your Scooter Do not direct water at the air cleaner: Washing Precautions ● Water in the air cleaner can prevent the Follow these guidelines when washing: engine from starting. Do not use high-pressure washers: ● Do not direct water near the headlight: High-pressure water cleaners can ●...
  • Page 138 Caring for Your Scooter Aluminium Components Panels Aluminium will corrode from contact with dirt, Follow these guidelines to prevent scratches mud, or road salt. Clean aluminium parts and blemishes: regularly and follow these guidelines to avoid Wash gently using a soft sponge and plenty ●...
  • Page 139 Caring for Your Scooter Windscreen Exhaust Pipe and Muffler Using plenty of water, clean the windscreen with When the exhaust pipe and muffler are painted, a soft cloth or sponge. (Avoid using detergents do not use a commercially available abrasive or any kind of chemical cleaner on the kitchen cleaning compound.

  • Page 140: Storing Your Scooter

    Storing Your Scooter Storing Your Scooter Transporting Your Scooter If you store your scooter outdoors, you should If your scooter needs to be transported, it consider using a full-body motorcycle cover. should be carried on a motorcycle trailer or a If you won't be riding for an extended period, flatbed truck or trailer that has a loading ramp follow these guidelines:...

  • Page 141: You & The Environment

    You & the Environment You & the Environment Recycle Wastes Put oil and other toxic wastes in approved Owning and riding a scooter can be enjoyable, containers and take them to a recycling centre. but you must do your part to protect the Call your local or state office of public works or environment.

  • Page 142: Serial Numbers

    Serial Numbers Serial Numbers Frame number The frame and engine serial numbers uniquely identify your scooter and are required in order to register your scooter. They may also be required when ordering replacement parts. To check the frame number, open the seat. P.

  • Page 143: Fuels Containing Alcohol

    Fuels Containing Alcohol Fuels Containing Alcohol The use of petrol containing more than 10% ethanol may: Some conventional fuels blended with alcohol Damage the painting of the fuel tank. ● are available in some locales to help reduce Damage the rubber tubes of the fuel line. ●...

  • Page 144: Catalytic Converter

    A defective catalytic converter contributes to air pollution and can impair your engine's performance. A replacement unit must be an original Honda part or equivalent.

  • Page 145: Specifications

    Specifications Main Components ■ Displacement 149 cm (9.1 cu-in) U type 1,925 mm (75.8 in) Bore x stroke U type 57.3 x 57.9 mm (2.26 x 2.28 in) Overall length PH type 1,923 mm (75.7 in) 57.300 x 57.907 mm (2.2559 x PH type 2.2798 in) Overall width...
  • Page 146 0.14 L (0.15 US qt, 0.12 Imp qt) disassembly pressure Recommended (Driver and Rear 250 kPa (2.50 kgf/cm , 36 psi) Honda DOT 3 or DOT 4 Brake Fluid brake fluid passenger) Cooling Front 1.5 mm (0.06 in) Minimum system 0.48 L (0.51 US qt, 0.42 Imp qt)
  • Page 147 Specifications Bulbs Torque Specifications ■ ■ Headlight Oil plug 20 N·m (2.0 kgf·m, 15 lbf·ft) Brakelights/Taillights Engine oil drain bolt 24 N·m (2.4 kgf·m, 18 lbf·ft) Front turn signal lights Rear turn signal lights License plate light Position lights Fuses ■...

  • Page 148: Index

    Index Catalytic Converter........140 ABS (Anti-lock Brake System) ....13, 109 Centre Compartment........64 ABS (Anti-lock Brake System) Indicator..29 Clock ..............21 Accessories ............16 Colour Label............72 Average fuel mileage meter ......22 Compartment Document Bag ..........131 Owner’s Manual..........
  • Page 149 Headlight Dimmer Switch ......30 Helmet Holder..........63 High Beam Indicator........27 Labels..............6 High Coolant Temperature Indicator ..27 Load Limits ............17 Honda SMART Key ........129 Loading Guidelines.......... 17 Honda SMART Key Indicator ......28 Honda SMART Key System ......33...
  • Page 150 Maintenance Recommended Fundamentals ............. 71 Coolant ..............76 Importance ............67 Fuel ................ 59 Safety ..............67 Oil ................75 Schedule............... 68 Refuelling............59 Maximum Weight Limit......17, 141 Removal Modifications............ 16 Battery..............82 Battery Cover ............83 Front Lid ............... 84 Odometer..........
  • Page 151 Storage Washing Your Scooter........132 Centre Compartment........64 Weight Limit ............. 17 Equipment ............62 Front Box.............. 65 Owner’s Manual ........64, 131 Tool Kit..............64 Storing Your Scooter ........136 Switches ............. 30 Throttle ............100 Tool ..............81 Transporting Your Scooter......

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