ForeWord For your convenience, all service parts, identified in this manual are available through Eiki’s normal distribution chan- nels. In addition to service part number, the generic descriptions have been given, where possible, to allow your service technicians to substitute equivalent components which might be available from other sources.
Contents SERVICE MANUAL ............1 No Sound ..............63 Contents ................ 2 Control Port Functions ..........64 Safety Instructions ............3 Scaler I/O Port Functions (PW190) ......64 Safety Precautions ............3 Electrical Parts List ............71 Product Safety Notice ..........3 Electrical Parts Location ..........
Safety Instructions Safety Precautions WARNING: The chassis of this projector is isolated (COLD) from AC line by using the converter transformer. Primary side of the converter and lamp power supply unit circuit is connected to the AC line and it is hot, which hot circuit is identified with the line ( ) in the schematic diagram.
Specifications Mechanical Information Projector Type Multi-media Projector Dimensions (W x H x D) 12.80" x 3.27" x 9.12" (326mm x 83.1mm x 231.6mm) (Not including protrusions) Net Weight 6.17 lbs (2.8 kg) Feet Adjustment 0˚ to 12˚ Panel resolution LCD Panel System 0.63"...
Circuit Protections This projector provides the following circuit protections to operate in safety. If the abnormality occurs inside the pro- jector, it will automatically turn off by operating one of the following protection circuits. Thermal switch There is the thermal switch (SW902) inside of the projector to de- tect the internal temperature rising abnormally.
Circuit Protections Warning temperature and power failure protection The projector will be automatically turned off when the internal temperature of the projector is abnormally high, or the cooling fans stop spinning, or the power supplies in the projector are failed. - If the WARNING indicator is flashing, it may detect the abnormal temperature inside the projector.
Maintenance Cleaning the Air Filter Filter prevents dust from accumulating on the optical elements inside the projector. Should the filters become clogged with dust particles, it will reduce cooling fans’ effectiveness and may result in internal heat buildup and adversely affect the life of the projector. If a Filter warning icon appears on the screen, clean the filters immediately.
Maintenance Attaching the Lens Cover When moving the projector or while it is not in use, replace the lens cap. Thread the string through the hole on the lens cap and then tie a knot in the string to secure it in place. To pass the other end of the string into the hole on the top of the projector and pull at it.
Maintenance Lamp replacement order rePLaceMeNt LaMP WarNING: type No. Poa-LMP131 - For continued safety, replace with a lamp assembly of the same Service Parts No. 610 343 2069 type. - Allow the projector to cool for at least 45 minutes before you open the Lamp Cover lamp cover.
Lamp Replacement recommendation Should the air filter become clogged with dust particles, it will reduce the cooling fan’s effectiveness and may re- sult in internal heat build up and short lamp life. We recommend cleaning the air filter after the projection lamp is replaced.
Security Function Notice This projector provides security functions such as "Key lock", "PIN code lock" and "Logo PIN code lock". When the pro- jector has set these security function on, you are required to enter correct PIN code to use the projector. If you do not know the correct PIN code to the projector, the projector can no longer be operated or started.
Standby mode Notice This function is available when operating the projector via network. Network..Supply the power to the network function even after turning off the projector. You can turn on/ off the projector via network, modify network environment, and receive an e-mail about projector status while the projector is powered off.
Mechanical Disassembly Mechanical disassembly should be made following procedures in numerical or- Screws Expression der. (Type ) mm Diameter x Length Following steps show the basic procedures, therefore unnecessary step may T type M Type be ignored. Caution: The parts and screws should be placed exactly the same position as the original otherwise it may cause loss of performance and product safety.
Page 14
Mechanical Disassembly x Main Board, aV Panel and Fan removal 1. Remove 5 screws A (M2.5x6) and 2 screws B (M4x4) to remove the Main Board. 2. Release the hooks to remove the AV Panel and remove 3 screws C (T3x6) to remove the AV Board.
Page 15
Mechanical Disassembly c Speaker(SP901), Fan (FN901),Lamp unit(LP900) and optical unit removal 1. Remove the 4 screws A (T3x8) to remove the speaker holder and the Speaker (SP901). 2. Remove 2 screws B (T3x8) and screw C (T3x12) to remove the fan (FN901).
Mechanical Disassembly v Power Board removal 1. Remove 3 screws A (T3x8), screw B (M3x8) and 3 screws C (M4x4) to remove the power board shield. 2. Remove the 2 screws D (T3x8) to remove the Ballast board. 3. Remove the power board holder. Loose the hooks to remove the Power board.
Page 17
Mechanical Disassembly b Mounting duct, Fan(FN903, FN904, FN905) and Filter Board removal 1. Remove screw A (M4x4) , 2 screws B (T3x12) and 4screws C (T3x6) to remove the Mounting duct top, Mounting duct bottom and fan (FN904). 2. Remove 2 screws D ( T3x12) to remove the fans (FN903 and FN905). 3.
Optical Parts Disassembly Before taking this procedure, remove Cabinet Top , Main Board and the Network board following to the “Mechanical Disassembly” . Disassembly requires a 2.0mm hex wrench. z Projection lens disassembly Note: The optical unit should be removed from the cabinet bottom before re- moving the projection lens.
Page 19
Optical Parts Disassembly cLcd Panel/Prism ass’y removal LCD Panel/ Prism Ass’y (M3x10) (Bottom side) Fig.3-1 IMPortaNt NotIce on Lcd Panel/Prism ass'y replacement LCD panels used for this model can not be replaced separately. Do not disassemble the LCD Panel/Prism Ass’y. These LCD panels are installed with precision at the factory.
Check the printed number on the flat cable of the G-LCD Panel. r-type Lcd Panel/Prism ass'y L-type Lcd Panel/Prism ass'y -85G20 -86G20 L3P06X-85G20 L3P06X-86G20 a00ca146I8 a03CA142I8 G-LCD PANEL For LC-XB200A r-type Lcd Panel/Prism ass'y L-type Lcd Panel/Prism ass'y -81G20 -82G20 L3P06X-81G20 L3P06X-82G20 a00ca146I8 a03CA142I8 G-LCD PANEL Fig.3-2...
Page 21
Optical Parts Disassembly v Polarized glass-in disassembly (M2.5x6)x1 Polarized glass-in Ass'y Polarized glass Fig.4 b Polarized glass, Pre-polarized glass removal * Mount the polarized glasses as the film attached side faces the LCD panel side. (Green) (red) (M2x4) (M2x4) Pre-Polarized Glass(G) Polarized Glass(R) Polarized Glass(G) (M2x4)
Optical Parts Disassembly , Locations and directions Parts Name When mounting or assembling the optical parts in the op- tical unit, the parts must be mounted in the specified loca- Integrator lens (IN) tion and direction as shown in figure below. Integrator lens (OUT) Prism beam splitter (PBS) Condenser lens (OUT)
Optical Adjustments Before taking optical adjustments below, remove the Cabinet Top following to the “Mechanical Disassembly” . Adjustments require a 2.0mm hex wrench and a slot screwdriver. When you adjust Integrator lens or Relay lens adjustment, you need to disconnect FPC cables of LCD panels on the main board. Optical adjustment requires a 2.0mm hex wrench and a slot screwdriver.
Optical Adjustments Integrator lens adjustment Turn the projector on by a state of without FPC cables. Project all of lights on the screen. Adjust the adjustment base of integrator lens assy to make color uniformity in white. 1) If the shading appears on the left or right of the screen as shown White Fig.2-1 , loosen 1 screw...
Optical Adjustments Relay lens-Out adjustment Turn the projector on by a state of without FPC cables. Project all of lights on the screen. Adjust the adjustment base of relay lens assy to make color unifor- mity in white. If the shading appears on the left or right of the screen as shown in White Fig.3 , loosen 1 screw...
Electrical Adjustments Service Adjustment Menu Operation to enter the service mode MeNu button SeLect button To enter the “Service Mode” , press and hold the on the projector for more MeNu button than 3 seconds or press and hold the on the remote control for more than 20 seconds.
Electrical Adjustments Circuit Adjustments CAUTION: The each circuit has been made by the fine adjustment at factory. Do not attempt to adjust the following adjustments except requiring the readjustments in servicing otherwise it may cause loss of performance and product safety. Before adjustment, please turn on the projector more than ten minutes. WarNING : uSe uV radIatIoN eYe aNd SKIN ProtectIoN durING SerVIcING.
Electrical Adjustments 2. Fan control adjustment output Voltage adjustment 1. Enter the service mode. After replacing the Power Board readjust the Output tPFaNa 2. Connect a digital voltmeter to test point “ ” voltage adjustment as follows. (+) and chassis ground (-). Select group no. “ ”...
Page 32
Electrical Adjustments 4. auto calibration adjustment [Pc] 5. auto calibration adjustment [component] 1. Enter the service mode. 1. Enter the service mode. 2. Receive the 16-step grey scale computer signal with 2. Receive the 8 color 100% color bar 480i-component computer1 [rGB] mode.
Electrical Adjustments 6. auto calibration adjustment [Video] 8. 50% White adjustment [Pc] 1. Enter the service mode. 1. Enter the service mode. 2. Receive the 16-step grey scale composite video sig- 2. Receive the 16-step grey scale computer signal with Video nal with mode.
Page 34
Electrical Adjustments 11.White Balance adjustment [Video] 1. Enter the service mode. 2. Receive the 16-step grey scale composite video sig- Video[Video] nal with mode. 3. Select group no. “ ” item no. “ ” (Red) or “ ” (Blue), and change Data values respectively to make a proper white balance.
Electrical Adjustments Service Adjustment Data Table These initial values are the reference data written from the CPU ROM to memory IC when replaced new memory IC. The adjustment items indicated with “ ✻” are required to readjust following to the “ Electrical adjustments” . Other items should be used with the initial data value.
Page 44
Electrical Adjustments Group/ Item Name Function Initial range Note Item 50 Lamp Replacement Display Lamp Warning Display On / Off 1: On, 0: Off 51 Filter Warning Display Filter Warning Display On / Off 1: On, 0: Off 52 Lamp Counter reset Times Reset Times of Lamp Counter 0-255 Read only...
Page 45
Electrical Adjustments Group/ Item Name Function Initial range Note Item Luminance Level 9 Data for Dimmer: 8 DIMMER_CTRL_LEVEL9 Dim Level 9 at the less than the 0-255 Value Luminance Level 10 Data for 9 DIMMER_CTRL_LEVEL10 Dimmer: Dim Level 10 at the less 0-255 than the Value Luminance Level 11 Data for...
Page 46
Electrical Adjustments Group/ Item Name Function Initial range Note Item Temp. C-A to judge the Temp Error at 9 Temp C-A Warning(Normal) 0-100 Normal (Clogging Det.) Temp. A to judge the Temp Error at 10 Temp A Warning (Eco) 30-100 Eco (Room) Temp.
Page 47
Electrical Adjustments Group/ Item Name Function Initial range Note Item Threshold to judge Lamp Voltage 1 Lamp Vol Threshold 30-90 Down ( V×10) 2 Fan1 Speed Gain 0-255 Additional Fan Speed of Min at Lamp 3 Fan2 Speed Gain 0-255 Voltage Down (unit: 0.1V) 4 Fan3 Speed Gain 0-255...
Page 48
Electrical Adjustments Group/ Item Name Function Initial range Note Item Group auto calibration (Ycbcr) Y - Offset Acquiring Area H-Start 0 Y-OFFSET AREA H START 0 - 1000 Position Y - Offset Acquiring Area V-Start 1 Y-OFFSET AREA V START 0 - 1000 Position CB - OFFSET AREA H...
Page 49
Electrical Adjustments Group/ Item Name Function Initial range Note Item 4 Disp Line 0 �� 4095 Group composite (SecaM) composite / S-Video 1 Disp Dots 0 �� 4095 2 H Back Porch 0 �� 4095 3 V Back Porch 0 �� 4095 4 Disp Line 0 ��...
Page 50
Electrical Adjustments Group/ Item Name Function Initial range Note Item Group Ycbcr (1080i - 60) 0 Total Dots 2200 0 �� 4095 * Read only 1 Disp Dots 1872 0 �� 4095 2 H Back Porch 0 �� 4095 3 V Back Porch 0 ��...
Page 51
Electrical Adjustments Group/ Item Name Function Initial range Note Item 6 Clamp Width 0 �� 255 Group rGB Video (720P - 50 ) 0 Total Dots 1980 0 �� 4095 1 Disp Dots 1246 0 �� 4095 2 H Back Porch 0 ��...
Page 52
Electrical Adjustments Group/ Item Name Function Initial range Note Item Group HdcP (1035i) Over Scan Rate (0 �� 25.5% at 0.1% 7 Over Scan 0 - 255 steps) 8 VSBEG 0 - 15 Group color Shading adj offset 0 R-Max 0-255 1 R-Mid1 0-255...
Troubleshooting Indicators and Projector condition Check the indicators for projector condition. Indicators Projector Condition LAMP POWER WARNING REPLACE red/green yellow The projector is off. (The AC power cord is unplugged.) The projector is in stand-by mode. Press the ON/STAND-BY button to turn on the projector.
Troubleshooting No Power This projector provides a function which can be specified a defective area simply by indicating the LEDs. Connect the AC cord and press the Power button once and then check the LED indication. - When all of Led indicators are not lighting, the symptom indicates that the primary power supply circuit does not operate properly.
Troubleshooting No Picture check following steps. No picture with all of input sources Check signal processing stage and LCD driving stage; Check RGB S&H signals at test points TP35B, TP35G, TP35R. Check power supply circuit 15.5V and peripheral circuit. Check ICs IC501, IC531, IC561, IC401, IC301 and peripheral circuits. No picture with Pc1 [analog] input source Check IC5201 and peripheral circuit.
Troubleshooting No Sound Check following steps. check if the audio signal Check IC5001 and peripheral circuit. is observed at pins 7 and Check 12V power supply. 15 of Ic5001. Check IC001, IC5081 and peripheral circuit. check if the audio signal Check the Mute signal at pin 4 of IC001.
Control Port Functions Scaler I/o Port Functions (PW190) Port SIGNaL Port NaMe FuNctIoN deScrIPtIoN NaMe PORTG7 ON_3.3V 3.3V Power Drive, Power On: H PORTG0 ON_5V 5VA Drive On/Off, On: H PORTC1 SCS_PW 3-Wired Serial Control TXD_PW TXD_PW Serial Control RXD PORTG1 ON_15V 15V Power Driver,Pow on:H...
KB5-XB100A00, KG5-XB200A00 Electrical Parts List Product safety should be considered when a component replacement is made in any area of a projector. Components indicated by a mark in this parts list and the circuit diagram show components whose value have special significance to product safety.
KB5-XB100A00, KG5-XB200A00 Electrical Parts List Electrical Parts Location ● Assemblied Boards A602 Filter Board A1001 AV Board A1000 Main Board A2800 R/C Board A8700 CONNECT ID Board A901 Ballast Board A601 Power Board ● Out Of Circuit Board FN901 Cooling Fan FN904 Cooling Fan SP901...
KB5-XB100A00, KG5-XB200A00 Electrical Parts List Electrical Parts List Note: Parts order must contain Chassis No., Part No., and Descriptions. Key No. Part No. Description Key No. Part No. Description IC671 409 692 2515 IC TA76L431FB ASSEMBLED BOARDS CAPACITOR !A601 C611 303 222 1326 CERAMIC 1000P K...
Page 74
KB5-XB100A00, KG5-XB200A00 Electrical Parts List Key No. Part No. Description Key No. Part No. Description R644 301 150 5918 MT-GLAZE 10K JA 1/10W ZD631 307 206 5413 ZD UDZS-TE-178.2B R646 301 256 7212 MT-GLAZE 18K JA 1/10W R647 301 276 4710 MT-GLAZE 0.000 ZA 1/3W...
Page 75
KB5-XB100A00, KG5-XB200A00 Electrical Parts List Key No. Part No. Description Key No. Part No. Description 305 173 9618 TR 2SA1235A1E IC5821 409 689 2115 IC MP2106DK 305 173 9717 TR 2SA1235A1F IC5841 309 598 5217 IC TAR5S25 405 220 3115 TR ISA1235AC1E IC5861 409 689 2115...
Page 76
KB5-XB100A00, KG5-XB200A00 Electrical Parts List Key No. Part No. Description Key No. Part No. Description C1013 303 453 8917 CERAMIC 0.1U K 403 478 5912 CERAMIC 1U K 303 453 8610 CERAMIC 0.1U K C1871 403 455 1012 CERAMIC 1U K 303 409 3426 CERAMIC 0.1U K...
Page 77
KB5-XB100A00, KG5-XB200A00 Electrical Parts List Key No. Part No. Description Key No. Part No. Description C312 303 453 8917 CERAMIC 0.1U K 303 453 9211 CERAMIC 470P K 303 453 8610 CERAMIC 0.1U K 303 282 5118 CERAMIC 470P K 303 409 3426 CERAMIC 0.1U K...
KG5-XB200A00 These schematic diagrams and printed wiring board drawings are part of the service manual original for chassis No. KB5-XB100A00 and KG5- XB200A00, models LC-XB100A and LC-XB200A. File with the service manual No. SM5111169-00. Note: All the information of part numbers and values indicated on these diagrams are at the beginning of production.
KB5-XB100A00, KG5-XB200A00 Parts description and reading in schematic diagram 1. The parts specification of resistors, capacitors and Resistor Reading coils are expressed in designated code. Please check Example 1/2 D J 10K B the parts description by the following code table. 2.
Page 105
KB5-XB100A00, KG5-XB200A00 Pin description of diode, transistor and IC ● Diode ● Transistor/FET ● IC...
Note on Soldering Do not use solder containing lead. Solder This product has been manufactured using lead-free Use solder with the metal content and composition ratio solder in order to help preserve the environment. by weight given in the table below. Do not use solders Because of this, be sure to use lead-free solder which do not meet these conditions.
Page 115
Printed Wiring Board Diagrams ! CAUTION R/C (SIDE:B) This projector is isolated from AC line by using the internal converter transformer. R/C ( SIDE:A) Please pay attention to the following notes in servicing 1. Do not touch the part on hot side (primary circuit) or both parts on hot and cold sides (secondary circuit) at the same time.