ForeWord For your convenience, all service parts, identified in this manual are available through Eiki’s normal distribution chan- nels. In addition to service part number, the generic descriptions have been given, where possible, to allow your service technicians to substitute equivalent components which might be available from other sources.
Safety Instructions Safety Precautions WARNING: The chassis of this projector is isolated (COLD) from AC line by using the converter transformer. Primary side of the converter and lamp power supply unit circuit is connected to the AC line and it is hot, which hot circuit is identified with the line ( ) in the schematic diagram.
Specifications Mechanical Information Projector Type Multi-media Projector Dimensions (W x H x D) 12.80" x 3.27" x 9.12" (326mm x 83.1mm x 231.6mm) (Not including protrusions) Net Weight 6.17 lbs (2.8 kg) Feet Adjustment 0˚ to 12˚ Panel resolution LCD Panel System 0.63"...
Circuit Protections This projector provides the following circuit protections to operate in safety. If the abnormality occurs inside the pro- jector, it will automatically turn off by operating one of the following protection circuits. Thermal switch There is the thermal switch (SW902) inside of the projector to de- tect the internal temperature rising abnormally.
Circuit Protections Warning temperature and power failure protection The projector will be automatically turned off when the internal temperature of the projector is abnormally high, or the cooling fans stop spinning, or the power supplies in the projector are failed. - If the WARNING indicator is flashing, it may detect the abnormal temperature inside the projector.
Maintenance Cleaning the Air Filter Filter prevents dust from accumulating on the optical elements inside the projector. Should the filters become clogged with dust particles, it will reduce cooling fans’ effectiveness and may result in internal heat buildup and adversely affect the life of the projector. If a Filter warning icon appears on the screen, clean the filters immediately.
Maintenance Attaching the Lens Cover When moving the projector or while it is not in use, replace the lens cap. Thread the string through the hole on the lens cap and then tie a knot in the string to secure it in place. To pass the other end of the string into the hole on the top of the projector and pull at it.
Lamp Replacement Lamp replacement order rePLAceMeNt LAMP WArNING: type No. PoA-LMP131 - For continued safety, replace with a lamp assembly of the same Service Parts No. 610 343 2069 type. - Allow the projector to cool for at least 45 minutes before you open the Lamp Cover lamp cover.
Lamp Replacement recommendation Should the air filter become clogged with dust particles, it will reduce the cooling fan’s effectiveness and may re- sult in internal heat build up and short lamp life. We recommend cleaning the air filter after the projection lamp is replaced.
Security Function Notice This projector provides security functions such as "Key lock", "PIN code lock" and "Logo PIN code lock". When the pro- jector has set these security function on, you are required to enter correct PIN code to use the projector. If you do not know the correct PIN code to the projector, the projector can no longer be operated or started.
Mechanical Disassembly Mechanical disassembly should be made following procedures in numerical or- Screws Expression der. (Type ) mm Diameter x Length Following steps show the basic procedures, therefore unnecessary step may T type M Type be ignored. Caution: The parts and screws should be placed exactly the same position as the original otherwise it may cause loss of performance and product safety.
Mechanical Disassembly x Main Board, AV Panel and Fan removal 1. Remove 5 screws A (M2.5x6) and 2 screws B (M4x4) to remove the Main Board. 2. Release the hooks to remove the AV Panel and remove 3 screws C (T3x6) to remove the AV Board.
Mechanical Disassembly c Speaker(SP901), Fan (FN901),Lamp unit(LP900) and optical unit removal 1. Remove the 4 screws A (T3x8) to remove the speaker holder and the Speaker (SP901). 2. Remove 2 screws B (T3x8) and screw C (T3x12) to remove the fan (FN901).
Mechanical Disassembly v Power Board removal 1. Remove 3 screws A (T3x8), screw B (M3x8) and 3 screws C (M4x4) to remove the power board shield. 2. Remove the 2 screws D (T3x8) to remove the Ballast board. 3. Remove the power board holder. Loose the hooks to remove the Power board.
Mechanical Disassembly b Mounting duct, Fan(FN903, FN904, FN905) and Filter Board removal 1. Remove screw A (M4x4) , 2 screws B (T3x12) and 4screws C (T3x6) to remove the Mounting duct top, Mounting duct bottom and fan (FN904). 2. Remove 2 screws D ( T3x12) to remove the fans (FN903 and FN905). 3.
Optical Parts Disassembly Before taking this procedure, remove Cabinet Top , Main Board and the Network board following to the “Mechanical Disassembly” . Disassembly requires a 2.0mm hex wrench. z Projection lens disassembly Note: The optical unit should be removed from the cabinet bottom before re- moving the projection lens.
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Optical Parts Disassembly cLcd Panel/Prism Ass’y removal LCD Panel/ Prism Ass’y (M3x10) (Bottom side) Fig.3-1 IMPortANt NotIce on Lcd Panel/Prism Ass'y replacement LCD panels used for this model can not be replaced separately. Do not disassemble the LCD Panel/Prism Ass’y. These LCD panels are installed with precision at the factory.
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Optical Parts Disassembly Panel type check There are 2 types of LCD Panel/Prism Ass'y for this model. Either L -Type or R-Type LCD Panel/Prism Ass'y is used on the projector. Check which type of LCD Panel/Prism Ass'y is used with the figure below. When replacing the LCD Panel/Prism Ass'y, you need to take "Panel Type Check and Setting"...
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Optical Parts Disassembly v Polarized glass-in disassembly (M2.5x6)x1 Polarized glass-in Ass'y Polarized glass Fig.4 b Polarized glass, Pre-polarized glass removal * Mount the polarized glasses as the film * Mount the polarized glasses as the film attached side faces the LCD panel side. attached side faces the LCD panel side.
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Optical Parts Disassembly n optical unit top removal M(2.5x6) Optical top Fig.6 m condenser lens disassembly M(2.5x6) Fig.7 -21-...
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Optical Parts Disassembly , Locations and directions Parts Name When mounting or assembling the optical parts in the op- Integrator lens (IN) tical unit, the parts must be mounted in the specified loca- tion and direction as shown in figure below. Integrator lens (OUT) Prism beam splitter (PBS) Condenser lens (OUT)
Optical Adjustments Before taking optical adjustments below, remove the Cabinet Top following to the “Mechanical Disassembly” . Adjustments require a 2.0mm hex wrench and a slot screwdriver. When you adjust Integrator lens or Relay lens adjustment, you need to disconnect FPC cables of LCD panels on the main board. Optical adjustment requires a 2.0mm hex wrench and a slot screwdriver.
Optical Adjustments Integrator lens adjustment Turn the projector on by a state of without FPC cables. Project all of lights on the screen. Adjust the adjustment base of integrator lens assy to make color uniformity in white. 1) If the shading appears on the left or right of the screen as shown White Fig.2-1 , loosen 1 screw...
Optical Adjustments Relay lens-Out adjustment Turn the projector on by a state of without FPC cables. Project all of lights on the screen. Adjust the adjustment base of relay lens assy to make color unifor- mity in white. If the shading appears on the left or right of the screen as shown in White Fig.3 , loosen 1 screw...
Electrical Adjustments Service Adjustment Menu Operation to enter the service mode MeNu SeLect button To enter the “Service Mode” , press and hold the for more than 3 seconds. The service menu appears on the screen as follows. to adjust service data MeNu button SeLect button Select the adjustment group no.
Electrical Adjustments Circuit Adjustments CAUTION: The each circuit has been made by the fine adjustment at factory. Do not attempt to adjust the following adjustments except requiring the readjustments in servicing otherwise it may cause loss of performance and product safety. Before adjustment, please turn on the projector more than ten minutes. WArNING : uSe uV rAdIAtIoN eYe ANd SKIN ProtectIoN durING SerVIcING.
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Electrical Adjustments 2. Fan control adjustment output Voltage adjustment 1. Enter the service mode. After replacing the Power Board readjust the Output tPFANA 2. Connect a digital voltmeter to test point “ ” voltage adjustment as follows. (+) and chassis ground (-). Select group no. “ ”...
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Electrical Adjustments 4. Auto calibration adjustment [Pc] 5. Auto calibration adjustment [component] 1. Enter the service mode. 1. Enter the service mode. 2. Receive the 16-step grey scale computer signal with 2. Receive the 8 color 100% color bar 480i-component computer1 [rGB] mode.
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Electrical Adjustments 6. Auto calibration adjustment [Video] 8. 50% White adjustment [Pc] 1. Enter the service mode. 1. Enter the service mode. 2. Receive the 16-step grey scale composite video sig- 2. Receive the 16-step grey scale computer signal with Video nal with mode.
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Electrical Adjustments 11.White Balance adjustment [Video] 1. Enter the service mode. 2. Receive the 16-step grey scale composite video sig- Video[Video] nal with mode. 3. Select group no. “ ” item no. “ ” (Red) or “ ” (Blue), and change Data values respectively to make a proper white balance.
Electrical Adjustments Service Adjustment Data Table These initial values are the reference data written from the CPU ROM to memory IC when replaced new memory IC. The adjustment items indicated with “ ✻” are required to readjust following to the “ Electrical adjustments” . Other items should be used with the initial data value.
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Electrical Adjustments Group/ Item Name Function Initial range Note Item 53 Filter Counter Reset Times Filter Counter Reset Times 0-255 54 Factory Default Execute Reset times of Fanctory Default 0 - 255 Read only Times 55 Motor Disable Motors Disable 0 - 1 0: On, 1: Off 56 Menu Position...
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Electrical Adjustments Group/ Item Name Function Initial range Note Item Luminance Level 9 Data for Dimmer: 8 DIMMER_CTRL_LEVEL9 Dim Level 9 at the less than the 0-255 Value Luminance Level 10 Data for 9 DIMMER_CTRL_LEVEL10 Dimmer: Dim Level 10 at the less 0-255 than the Value Luminance Level 11 Data for...
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Electrical Adjustments Group/ Item Name Function Initial range Note Item Temp. C-A to judge the Temp Error at 9 Temp C-A Warning(Normal) 0-100 Normal (Clogging Det.) Temp. A to judge the Temp Error at 10 Temp A Warning (Eco) 30-100 Eco (Room) Temp.
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Electrical Adjustments Group/ Item Name Function Initial range Note Item Threshold to judge Lamp Voltage 1 Lamp Vol Threshold 30-90 Down ( V×10) 2 Fan1 Speed Gain 0-255 Additional Fan Speed of Min at Lamp 3 Fan2 Speed Gain 0-255 Voltage Down (unit: 0.1V) 4 Fan3 Speed Gain 0-255...
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Electrical Adjustments Group/ Item Name Function Initial range Note Item Group Auto calibration (Ycbcr) Y - Offset Acquiring Area H-Start 0 Y-OFFSET AREA H START 0 - 1000 Position Y - Offset Acquiring Area V-Start 1 Y-OFFSET AREA V START 0 - 1000 Position CB - OFFSET AREA H...
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Electrical Adjustments Group/ Item Name Function Initial range Note Item 4 Disp Line 0 �� 4095 Group composite (SecAM) composite / S-Video 1 Disp Dots 0 �� 4095 2 H Back Porch 0 �� 4095 3 V Back Porch 0 �� 4095 4 Disp Line 0 ��...
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Electrical Adjustments Group/ Item Name Function Initial range Note Item Group Ycbcr (1080i - 60) 0 Total Dots 2200 0 �� 4095 * Read only 1 Disp Dots 1872 0 �� 4095 2 H Back Porch 0 �� 4095 3 V Back Porch 0 ��...
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Electrical Adjustments Group/ Item Name Function Initial range Note Item 6 Clamp Width 0 �� 255 Group rGB Video (720P - 50 ) 0 Total Dots 1980 0 �� 4095 1 Disp Dots 1246 0 �� 4095 2 H Back Porch 0 ��...
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Electrical Adjustments Group/ Item Name Function Initial range Note Item Group HdcP (1035i) Over Scan Rate (0 �� 25.5% at 0.1% 7 Over Scan 0 - 255 steps) 8 VSBEG 0 - 15 Group color Shading Adj offset 0 R-Max 0-255 1 R-Mid1 0-255...
Troubleshooting Indicators and Projector condition Check the indicators for projector condition. Indicators Projector Condition LAMP POWER WARNING REPLACE red/green yellow The projector is off. (The AC power cord is unplugged.) The projector is in stand-by mode. Press the ON/STAND-BY button to turn on the projector.
Troubleshooting No Power This projector provides a function which can be specified a defective area simply by indicating the LEDs. Connect the AC cord and press the Power button once and then check the LED indication. - When all of Led indicators are not lighting, the symptom indicates that the primary power supply circuit does not operate properly.
Troubleshooting No Picture check following steps. No picture with all of input sources Check signal processing stage and LCD driving stage; Check RGB S&H signals at test points TP35B, TP35G, TP35R. Check power supply circuit 15.5V and peripheral circuit. Check ICs IC501, IC531, IC561, IC401, IC301 and peripheral circuits. No picture with Pc1 [Analog] and Pc2 [Analog] input source...
Troubleshooting No Sound Check following steps. check if the audio signal Check IC5001 and peripheral circuit. is observed at pins 7 and Check 12V power supply. 15 of Ic5001. Check IC001, IC5081 and peripheral circuit. check if the audio signal Check the Mute signal at pin 4 of IC001.
Control Port Functions Scaler I/o Port Functions (PW190) Port SIGNAL Port NAMe FuNctIoN deScrIPtIoN NAMe PORTC5 ON_3.3V 3.3V Power Drive, Power On: H PORTC6 ON_5V 5VA Drive On/Off, On: H PORTC1 SCS_PW 3-Wired Serial Control TXD_PW TXD_PW Serial Control RXD PORTC7 ON_150V 15V Power Driver,Pow on:H...
Waveform VIdeo signal <VIdeo> HSYNc signal VSYNc signal HSYNc signal <tPdHS> VSYNc signal <tPdVS> r-S&H signal <tP35r> G-S&H signal <tP35G> B-S&H signal <tP35B> -63-...
KB5-XB10000, KG5-XB20000 Electrical Parts List Product safety should be considered when a component replacement is made in any area of a projector. Components indicated by a mark in this parts list and the circuit diagram show components whose value have special significance to product safety.
KB5-XB10000, KG5-XB20000 Electrical Parts List Electrical Parts Location ● Assemblied Boards A602 Filter Board A1001 AV Board A1000 Main Board A2800 R/C Board A8700 CONNECT ID Board A901 Ballast Board A601 Power Board ● Out Of Circuit Board FN901 Cooling Fan FN904 Cooling Fan SP901...
KB5-XB10000, KG5-XB20000 Electrical Parts List Electrical Parts List Note: Parts order must contain Chassis No., Part No., and Descriptions. Key No. Part No. Description Key No. Part No. Description INTEGRATED CIRCUIT ASSEMBLED BOARDS IC621 409 690 7918 IC FA5550N IC631 309 653 7405 IC MR4010-7101 IC671 409 692 2515 IC TA76L431FB FOR KG5-XB20000 !A601...
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KB5-XB10000, KG5-XB20000 Electrical Parts List Key No. Part No. Description Key No. Part No. Description R648 301 256 7212 MT-GLAZE 18K JA 1/10W !R601 301 287 5416 MT-GLAZE 200K JA R651 301 150 5918 MT-GLAZE 10K JA 1/10W !R602 301 287 5416 MT-GLAZE 200K JA R652 301 292 1915 MT-GLAZE 22 FA 1/2W VARIABLE RESISTOR R662 301 152 3219 MT-GLAZE 330 JA 1/10W...
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KB5-XB10000, KG5-XB20000 Electrical Parts List Key No. Part No. Description Key No. Part No. Description Q9604 305 211 1918 TR RJU002N06 304 103 6601 CERAMIC 0.22U K Q9631 406 021 7804 TR 2SC4617 C039 303 454 0613 CERAMIC 0.01U K Q9632 305 134 5928 TR 2SA1037AK-T146-R C041 303 454 0613 CERAMIC 0.01U K 305 147 2218 TR 2SA1037AK-S-T146 C1000 403 467 0911 CERAMIC 0.1U K 305 173 9618 TR 2SA1235A1E C1001...
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KB5-XB10000, KG5-XB20000 Electrical Parts List Key No. Part No. Description Key No. Part No. Description C1428 303 453 8917 CERAMIC 0.1U K 303 282 5118 CERAMIC 470P K 303 453 8610 CERAMIC 0.1U K C308 303 453 8917 CERAMIC 0.1U K 303 409 3426 CERAMIC 0.1U K 303 453 8610 CERAMIC 0.1U K C1429 303 453 8917 CERAMIC 0.1U K 303 409 3426 CERAMIC 0.1U K 303 453 8610 CERAMIC 0.1U K...
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KB5-XB10000, KG5-XB20000 Electrical Parts List Key No. Part No. Description Key No. Part No. Description 303 453 9211 CERAMIC 470P K C3517 303 276 3113 CERAMIC 33P J 303 282 5118 CERAMIC 470P K C3518 303 276 3113 CERAMIC 33P J C333 303 453 8917 CERAMIC 0.1U K C3519 303 276 3113 CERAMIC 33P J 303 453 8610 CERAMIC 0.1U K C352 303 453 8917 CERAMIC 0.1U K...
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KB5-XB10000, KG5-XB20000 Electrical Parts List Key No. Part No. Description Key No. Part No. Description 303 397 7618 CERAMIC 1U K 303 376 6311 CERAMIC 0.47U K C3564 303 396 9613 CERAMIC 1U K C373 403 457 2512 CERAMIC 0.47U K 303 397 7618 CERAMIC 1U K 303 376 6311 CERAMIC 0.47U K C3566 303 381 5316 ELECT 100U M C374 403 457 2512 CERAMIC 0.47U K C3568...
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KB5-XB10000, KG5-XB20000 Electrical Parts List Key No. Part No. Description Key No. Part No. Description 303 409 3426 CERAMIC 0.1U K 303 282 5118 CERAMIC 470P K C406 303 453 8917 CERAMIC 0.1U K C480 303 358 3215 CERAMIC 10U K 6.3V 303 453 8610 CERAMIC 0.1U K 303 370 0018 CERAMIC 10U K 6.3V 303 409 3426 CERAMIC 0.1U K 303 368 7319 CERAMIC 10U K 6.3V C407...
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KB5-XB10000, KG5-XB20000 Electrical Parts List Key No. Part No. Description Key No. Part No. Description 303 397 7618 CERAMIC 1U K C5337 303 453 6319 CERAMIC 100P J C514 303 396 9613 CERAMIC 1U K 303 454 0910 CERAMIC 100P J 303 397 7618 CERAMIC 1U K 303 294 6110 CERAMIC 100P J C516 303 396 9613 CERAMIC 1U K C534 303 453 8917 CERAMIC 0.1U K 303 397 7618 CERAMIC...
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KB5-XB10000, KG5-XB20000 Electrical Parts List Key No. Part No. Description Key No. Part No. Description C564 303 409 3426 CERAMIC 0.1U K 303 409 3426 CERAMIC 0.1U K C566 303 298 9612 CERAMIC 0.1U K C7813 303 381 5613 ELECT 220U M C567 403 455 1616 CERAMIC 10U K 303 423 8916 ELECT 220U M C568 303 401 4312 ELECT 47U M C7817 303 453 8917 CERAMIC...
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KB5-XB10000, KG5-XB20000 Electrical Parts List Key No. Part No. Description Key No. Part No. Description 303 409 3426 CERAMIC 0.1U K 303 453 8610 CERAMIC 0.1U K C8024 303 358 3215 CERAMIC 10U K 6.3V 303 409 3426 CERAMIC 0.1U K 303 368 7319 CERAMIC 10U K 6.3V C8811 303 453 8917 CERAMIC 0.1U K C8026 303 358 3215 CERAMIC 10U K 6.3V 303 453 8610 CERAMIC 0.1U K...
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KB5-XB10000, KG5-XB20000 Electrical Parts List Key No. Part No. Description Key No. Part No. Description R1002 301 226 1516 MT-GLAZE 0.000 ZA 1/16W R2005 301 037 5017 MT-GLAZE 0.000 ZA 1/10W R1004 301 226 1516 MT-GLAZE 0.000 ZA 1/16W R2006 301 224 9316 MT-GLAZE 1K JA 1/16W R1005 301 224 9019 MT-GLAZE 10K JA 1/16W R2013 301 225 0718 MT-GLAZE 56K JA 1/16W R1006 301 226 1516 MT-GLAZE 0.000 ZA 1/16W...
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KB5-XB10000, KG5-XB20000 Electrical Parts List Key No. Part No. Description Key No. Part No. Description R347 301 224 8814 MT-GLAZE 100 JA 1/16W R397 301 224 8814 MT-GLAZE 100 JA 1/16W R348 301 224 8814 MT-GLAZE 100 JA 1/16W R398 301 226 1516 MT-GLAZE 0.000 ZA 1/16W R349 301 225 1814 MT-GLAZE 47 JA 1/16W R399 301 226 1516 MT-GLAZE 0.000 ZA 1/16W R350 301 263 7420 MT-GLAZE 75 JA 1/16W R401...
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KB5-XB10000, KG5-XB20000 Electrical Parts List Key No. Part No. Description Key No. Part No. Description R5200 301 150 6014 MT-GLAZE 0.000 ZA 1/10W R5704 301 224 8814 MT-GLAZE 100 JA 1/16W R5208 301 226 1516 MT-GLAZE 0.000 ZA 1/16W R571 301 224 8814 MT-GLAZE 100 JA 1/16W R5209 301 226 1516 MT-GLAZE 0.000 ZA 1/16W R572 301 224 8814 MT-GLAZE 100 JA 1/16W R5214 301 224 9019 MT-GLAZE 10K JA 1/16W...
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KB5-XB10000, KG5-XB20000 Electrical Parts List Key No. Part No. Description Key No. Part No. Description R7824 301 294 2811 MT-GLAZE 2.2K FA 1/16W R8094 301 304 3616 MT-GLAZE 1K DA 1/16W R7828 301 224 9019 MT-GLAZE 10K JA 1/16W R8096 301 150 6014 MT-GLAZE 0.000 ZA 1/10W R7829 301 224 9316 MT-GLAZE 1K JA 1/16W R8099 301 224 9019 MT-GLAZE 10K JA 1/16W R7831 301 224 9316 MT-GLAZE 1K JA 1/16W...
KG5-XB20000 These schematic diagrams and printed wiring board drawings are part of the service manual original for chassis No. KB5-XB10000 and KG5- XB20000, models LC-XB100 and LC-XB200. File with the service manual No. SM5111054-00. Note: All the information of part numbers and values indicated on these diagrams are at the beginning of production.
KB5-XB10000, KG5-XB20000 Parts description and reading in schematic diagram 1. The parts specification of resistors, capacitors and Resistor Reading coils are expressed in designated code. Please check Example 1/2 D J 10K B the parts description by the following code table. 2.
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KB5-XB10000, KG5-XB20000 Pin description of diode, transistor and IC ● Diode ● Transistor/FET ● IC...
Note on Soldering Do not use solder containing lead. Solder This product has been manufactured using lead-free Use solder with the metal content and composition ratio solder in order to help preserve the environment. by weight given in the table below. Do not use solders Because of this, be sure to use lead-free solder which do not meet these conditions.
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Printed Wiring Board Diagrams ! CAUTION R/C ( SIDE:A) R/C (SIDE:B) This projector is isolated from AC line by using the internal converter transformer. Please pay attention to the following notes in servicing 1. Do not touch the part on hot side (primary circuit) or both parts on hot and cold sides (secondary circuit) at the same time.
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