Canon BJC-820 Service Manual
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Canon BJC-820 Service Manual

Canon BJC-820 Service Manual

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BJC-8200
S800
SERVICE
MANUAL
Canon

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Summary of Contents for Canon BJC-820

  • Page 1 BJC-8200 S800 SERVICE MANUAL Canon...
  • Page 2 1199 SE 0.28-0...
  • Page 3 This manual may include technical inaccuracies or typographical errors due to improvements or changes in the products. When amendments are made to the content of this manual, Canon will issue technical information as the need arises. In the event of major alterations to the content of this manual over a long or short period, Canon will publish a revised version of the manual.

  • Page 4: Time

    Major Changes from the BJC-8200 Major Changes from the BJC-8200 Major Changes from the BJC-8200 Major Changes from the BJC-8200 Major Changes from the BJC-8200 S800 S800 S800 S800 S800 1. 1. 1. 1. 1. High R High Re e e e e so so so so solution of High R lution of lution of...
  • Page 5 9. 9. 9. 9. 9. St St St St Stop Printin op Printin op Printin op Printing g g g g op Printin Print jobs can be stopped by pressing the RESUME button once. The BJC-8200 print jobs could only be stopped through the host computer. 10 10 10 10 10.
  • Page 6 I. ABOUT THIS MANUAL This manual is divided into five parts containing the information required for servicing the BJC-8200 printer. Part 1: PRODUCT SPECIFICATIONS This part outlines the product and its specifications. Part 2: MAINTENANCE This part explains maintenance of the unit. It includes precautions and details for disassembly and assembly, and adjustments required when assembling.

  • Page 7: Table Of Contents

    II. TABLE OF CONTENTS Part 1: PRODUCT SPECIFICATIONS Page 1 - 1 1. PRODUCT OUTLINE 1 - 1 1.1 Product Outline 1 - 2 1.2 Features 1 - 3 2. SPECIFICATIONS 1 - 3 2.1 Main Unit Specifications 1 - 3 2.1.1 Main unit specifications 1 - 3 2.1.2 Product life...
  • Page 8 Page 3 - 4 1.3 BJ Status Monitor 3 - 4 1.3.1 Main functions of the BJ status monitor 3 - 4 1.3.2 Items displayed on the BJ status monitor 3 - 5 1.4 Function Settings 3 - 5 1.4.1 Function settings using the printer driver 3 - 6 1.5 Off-line Operation 3 - 6...
  • Page 9 III. ILLUSTRATION INDEX Part 1: PRODUCT SPECIFICATIONS Page 1 - 1 Figure 1- 1 Printer Appearance 1 - 5 Figure 1- 2 Printable Area 1 - 8 Figure 1- 3 Names of Parts and Their Functions Part 2: MAINTENANCE 2 - 3 Figure 2- 1 Ink Paths 2- 4...
  • Page 10 IV. TABLE INDEX Part 3: OPERATION Page 3 - 2 TABLE 3- 1 ERROR DISPLAY Part 4: TROUBLESHOOTING 4 - 4 TABLE 4- 1 ERROR DISPLAY Part 5: APPENDIX 5 - 3 TABLE 5- 1 AMOUNTS OF INK USED DURING CLEANING (GUIDE)
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  • Page 12: Part 1: Product Specifications

    Part 1 PRODUCT SPECIFICATIONS Page 1 - 1 1. PRODUCT OUTLINE 1 - 1 1.1 Product Outline 1 - 2 1.2 Features 1 - 3 2. SPECIFICATIONS 1 - 3 2.1 Main Unit Specifications 1 - 4 2.2 Paper Specifications 1 - 4 2.3 BJ Cartridge 1 - 6...

  • Page 13: Product Outline

    Part 1: PRODUCT SPECIFICATIONS BJC-8200 1. PRODUCT OUTLINE 1.1 Product Outline This printer, with ultra small 4-pl ink droplets and new light-and-dark ink system, delivers graininess-free, photographic-quality, high-resolution images. In addition, the support of a high-resolution scanner cartridge and adapter for direct connection to digital cameras, as optional equipment, and the USB interface as standard equipment, prove this printer a highly value-added product.

  • Page 14: Features

    Part 1: PRODUCT SPECIFICATIONS BJC-8200 1.2 Features 1) Highest resolution photo imaging without any graininess. (4-pl ink droplets; new light-and-dark ink with light ink density of 1/6.) 2) Optionally available 600 dpi scanner cartridge. 3) Both IEEE1284-compatible, 8-bit parallel interface and USB interface, as standard equipment.

  • Page 15: Specifications

    Part 1: PRODUCT SPECIFICATIONS BJC-8200 2. SPECIFICATIONS 2.1 Main Unit Specifications 2.1.1 Main unit specifications Type Desktop serial printer Paper feeding method Automatic and manual feeding Resolution 1200dpi x 1200dpi (maximum resolution) Throughput Draft Standard High (Reference values) Bk (PC Magazine) 3.15 2.24 0.37...

  • Page 16: Paper Specifications

    Part 1: PRODUCT SPECIFICATIONS BJC-8200 2.2 Paper Specifications 2.2.1 Paper sizes Canon recommends the following papers: Paper type Size Stacked in the Paper thickness lever position Plain paper Measurement: A4/B5/A5/ 10 mm or less 64-90 g/m LTR/LGL (Approx. 100 sheets of...
  • Page 17 Part 1: PRODUCT SPECIFICATIONS BJC-8200 Letter (LTR)/Legal (LGL) Size A4/A5/B5 Size 3.0mm 3.0mm 28.0mm 28.0mm 20.0mm 5.0mm 3.4mm 3.4mm 20.0mm 5.0mm 6.4mm 6.4mm Envelope 3.0mm :Recommended printing area :Printable area 5.0mm 6.4mm COM#10: 30.4mm : 9.4mm Banner Paper 5.0mm 3.0mm 3.4mm 3.4mm *: For 6-page printing...

  • Page 18: Interface Specifications

    Part 1: PRODUCT SPECIFICATIONS BJC-8200 2.4 Interface Specifications 2.4.1 Parallel interface 1) Interface type IEEE 1284 compatible parallel interface 2) Data transfer: 8-bit parallel transfer method (Compatible/nibble/ECP mode supported) 3) Signal voltage levels Input: "Low" level: 0.0V to +0.8V "High" level: +2.4V to +5.0V Output: "Low"...

  • Page 19: Printer Driver

    Part 1: PRODUCT SPECIFICATIONS BJC-8200 2.5 Printer Driver The drivers that can be used for this printer: 1) For Windows: Raster driver (For Win3.1/95/98) Raster driver (For Win NT4.0/(5.0)) 2) For Macintosh: Macintosh driver for USB I/F Serial I/F drivers are not available. 2.6 Scanner Cartridge IS-52 (Optional) Type Cartridge replacement type color scanner...

  • Page 20: Names Of Parts And Their Functions

    Part 1: PRODUCT SPECIFICATIONS BJC-8200 3. NAMES OF PARTS AND THEIR FUNCTIONS 3.1 Names of Parts and Their Functions The following shows the names of the printer parts and their major functions: Paper Support Extend this paper rest to support Paper Guide larger sized paper.

  • Page 21: Part 2: Maintenance

    Part 2 MAINTENANCE Page 2 - 1 1. PERIODICAL REPLACEMENT/MAINTENANCE 2 - 1 1.1 Parts for Periodic Replacement 2 - 1 1.2 List of Periodic Maintenance 2 - 2 2. DISASSEMBLY AND REASSEMBLY 2 - 2 2.1 List of Tools 2 - 3 2.2 Operation Precautions 2 - 6...

  • Page 22: Periodical Replacement/Maintenance

    Part 2: MAINTENANCE BJC-8200 1. PERIODICAL REPLACEMENT/MAINTENANCE 1.1 Parts for Periodic Replacement Level Parts for periodical replacement User None Service personnel None Level Consumable User BJ cartridge (Ink tanks not included) Ink tank (Black) Ink tank (Cyan) Ink tank (Magenta) Ink tank (Yellow) Ink tank (Photo cyan) Ink tank (Photo magenta)

  • Page 23: Disassembly And Reassembly

    Part 2: MAINTENANCE BJC-8200 2. DISASSEMBLY AND REASSEMBLY 2.1 List of Tools The following are the tools necessary for disassembly and reassembly: Ordinary tools Note Philips screwdriver For removing and replacing screws Blade screwdriver For removing plastic parts Long-nose pliers For removing and replacing springs Tweezers For removing and installing flexible cables...

  • Page 24: Operation Precautions

    Part 2: MAINTENANCE BJC-8200 2.2 Operation Precautions 2.2.1 Ink paths Be careful not to touch the ink paths. Ink on hands could stain the printer, work table, or clothes. The ink paths include the BJ cartridge ink tank outlet, the BJ cartridge ink filters and nozzles, the maintenance jet receiving section, the head caps, the wipers, and the waste ink absorber.

  • Page 25: Ink Mist

    Part 2: MAINTENANCE BJC-8200 2.2.2 Ink mist The BJ cartridge ejects ink onto the paper during printing. After the printer is used for a long period or used heavily, the ink mist bouncing back from the paper could accumulate and soil the front cover, platen, and the area around the operation panel, purge unit, and paper output tray.

  • Page 26: Precautions For Transporting The Printer

    Part 2: MAINTENANCE BJC-8200 2.2.4 Precautions for transporting the printer When turned off by the POWER button, the BJ cartridge is capped and the carriage is locked in place at the capping position by the lock arm. When the printer cannot be powered off by the POWER button for transportation, etc., move the carriage to the capping position by hand and secure it with tape before transporting the printer.

  • Page 27: Precautions For Disassembling And Reassembling The Printer

    Part 2: MAINTENANCE BJC-8200 2.3 Precautions for Disassembling and Reassembling the Printer Note the following when disassembling or reassembling the printer. When disassembling or reassembling the printer, refer to the parts catalog. The numbers in the parts catalog illustrations indicate the disassembly sequence. 2.3.1 Unlocking the carriage When the printer is shipped from the factory (or when the cartridge is installed and the power has been turned off normally), the carriage is locked in the capping position...

  • Page 28: Adjustable Bushings Supporting The Carriage Shaft

    Part 2: MAINTENANCE BJC-8200 2.3.3 Adjustable bushings supporting the carriage shaft The adjustable bushings supporting the carriage shaft are adjusted and secured to the printer frame so that the ideal gap, or head gap, between the BJ cartridge nozzle and platen is maintained for best print quality. The fixing screws are painted red to protect against careless removal.

  • Page 29: Grease Application

    Part 2: MAINTENANCE BJC-8200 2.4 Grease Application Apply greases at the points shown below. Apply a thin film of grease using the flat brush. For the grease (EU-1) for the grease pad, do not use a brush but apply directly. For printer disassembly and reassembly procedures, refer to the parts catalog.

  • Page 30: Adjustment/Setting Procedures

    Part 2: MAINTENANCE BJC-8200 2.5 Adjustment/Setting Procedures 2.5.1 Adjustments (Timing, adjustment, time, tool) (1) User level Timing Adjustment Time Tool When BJ cartridge is replaced. Adjust print head 3 min. HR-101 (A4) position When pick-up roller becomes Clean pick-up roller 3 min.

  • Page 31: Print Head Position Adjustment

    Part 2: MAINTENANCE BJC-8200 2.5.3 Print head position adjustment As a result of inherent product variations in each BJ cartridge or its specific seating position, inaccurate dot placement may occur, resulting in poor printing. To correct this, after installing the BJ cartridge, perform the automatic print head position adjustment, one of the utilities the printer driver package provides.

  • Page 32: Setting The Eeprom

    Part 2: MAINTENANCE BJC-8200 2.5.4 Setting the EEPROM The EEPROM on the logic board stores the total amount of waste ink absorbed, function settings, and other information specific to the printer. For this reason, be aware of the following when servicing the printer. 1) Before repair You can check the data stored in the EEPROM by performing the test print or EEPROM information print for servicing.

  • Page 33: Operation Check After Disassembling/Reassembling

    Part 2: MAINTENANCE BJC-8200 3. OPERATION CHECK AFTER DISASSEMBLING/REASSEMBLING 3.1 Confirmation Methods After reassembling, confirm the operation of the printer by conducting the following procedures: 1) Test print for servicing using the printer only. Verify correct print out using the method stated in Part 3: 2.1 Service Mode Operations (Page 3-8).

  • Page 34: Transporting The Printer

    Part 2: MAINTENANCE BJC-8200 4. TRANSPORTING THE PRINTER To prevent the ink from leaking or drying out in the BJ cartridge nozzles during transportation, keep the BJ cartridge installed in the printer, or stored in the cartridge container. The ink tanks must be removed from the BJ cartridge and put into a vinyl bag while the printer is being transported.
  • Page 35 Part 2: MAINTENANCE BJC-8200 This page intentionally left blank 2-14...

  • Page 36: Part 3: Operation

    Part 3 OPERATION Page 3 - 1 1. FUNCTIONS RELATED TO PRINTER OPERATION 3 - 1 1.1 Error Display 3 - 3 1.2 Descriptions of Error Indications 3 - 4 1.3 BJ Status Monitor 3 - 5 1.4 Function Settings 3 - 6 1.5 Off-line Operation 3 - 8...

  • Page 37: Functions Related To Printer Operation

    Part 3: OPERATION BJC-8200 1. FUNCTIONS RELATED TO PRINTER OPERATION 1.1 Error Display This printer displays errors using the indicator and beeper. If an error occurs, the printer displays an error code in the status monitor to show the error status. POWER Button RESUME Button Indicator...
  • Page 38 Part 3: OPERATION BJC-8200 For more information on corrective measures against the following errors, refer to PART 4: TROUBLESHOOTING . TABLE 3-1 ERROR DISPLAY Error Indicator Beeper Error Reference code page [Recoverable by users] Paper feed error Lights in Orange 2 times Page 4-11 Paper jam error...

  • Page 39: Descriptions Of Error Indications

    Part 3: OPERATION BJC-8200 1.2 Descriptions of Error Indications For how to resolve errors, refer to Part 4: TROUBLESHOOTING Errors recoverable by users: 1) Paper feed error Paper feed operation fails to feed paper. 2) Paper jam error Paper ejection doesn't occur, even if the eject operation is done for 14.8-inches (23- inches, in the case of banner paper).

  • Page 40: Bj Status Monitor

    Part 3: OPERATION BJC-8200 1.3 BJ Status Monitor The BJ status monitor window shows the printer's conditions and print-job progress. Print-jobs can be cancelled from this window. 1.3.1 Main functions of the BJ status monitor 1) Show the printer's conditions and progress in real-time by means of graphics and messages.

  • Page 41: Function Settings

    Part 3: OPERATION BJC-8200 1.4 Function Settings Since this printer has no function selector for setting functions, the dedicated printer driver is used for setting functions. 1.4.1 Function settings using the printer driver From the Maintenance menu of the dedicated printer driver, you can set/execute the following items.

  • Page 42: Off-Line Operation

    Part 3: OPERATION BJC-8200 1.5 Off-line Operation This printer, when powered on (soft power-on), has an off-line operation function that allows the printer to operate independently of the computer. With the printer powered on, hold down the RESUME button, confirm the specified number of beeps for the desired operation, and then release the RESUME button.

  • Page 43: Replacing The Cartridge/Ink Tank

    Part 3: OPERATION BJC-8200 1.5.3 Replacing the cartridge/ink tank When you open the cover of the printer with powered on, the carriage moves to the cartridge replacement position (at the center of the printer). After replacing the BJ cartridge or ink tank, when you close the cover or leave it open for 10 minutes, then the carriage returns to the home position, at the right-most position, and starts cleaning operations.

  • Page 44: Service Mode

    Part 3: OPERATION BJC-8200 2. SERVICE MODE This printer has a service mode for service-related settings or performing test printing. The operator panel buttons are used to enter Service Mode. 2.1 Service Mode Operations 1) With the printer powered off, while pressing the RESUME button, press and hold the POWER button.

  • Page 45: Service Test Print

    Part 3: OPERATION BJC-8200 2.2 Service Test Print The service test print displays, in the header portion, such information as the control ROM version, model name, total sheets passed, and total waste ink absorbed, etc. Total sheets passed while Scanner cartridge was used Total waste ink absorbed (%) (absorption ratio of the waste ink absorber: %) Times of BJ cartridge...

  • Page 46: Printing Eeprom Information

    Part 3: OPERATION BJC-8200 2.3 Printing EEPROM Information The EEPROM stores such information as function settings, control ROM version, total number of sheets passed, total waste ink absorbed, and records the last user- unrecoverable error. The information stored in the EEPROM is printed out in the EEPROM information print.

  • Page 47: Resetting The Eeprom

    Part 3: OPERATION BJC-8200 2.4 Resetting the EEPROM The EEPROM stores such information as function settings, control ROM version, total number of sheets passed, total waste ink absorbed, and records of the last user- unrecoverable error. Once the EEPROM has been reset, there is no way to recover cleared data.

  • Page 48: Setting The Model

    Part 3: OPERATION BJC-8200 2.6 Setting the Model Since the logic board of this model is also used for the Japanese model BJF850, you need to check the model name after resetting the EEPROM when replacing the logic board. The model name is normally set to BJC-8200 after resetting; if it is not, correct the name by the following method: From the service selection mode, as shown in Part 3: 2.1 "Service Mode Operations,"...

  • Page 49: Roller Cleaning

    Part 3: OPERATION BJC-8200 Figure 3-8 Head Position Adjustment Pattern (Sample) 2.8 Roller Cleaning If surface-processed paper or High-Resolution Paper (HR-101) has been used in quantity, paper feeding performance may decline due to paper dust adhering to the pick-up roller. If this happens, clean the pick-up roller using the cleaning plate supplied with the printer.
  • Page 50 Part 3: OPERATION BJC-8200 This page intentionally left blank 3-14...

  • Page 51: Trouble Shooting

    Part 4 TROUBLE SHOOTING Page 4 - 1 1. TROUBLESHOOTING BY DISPLAYED ERRORS 4 - 1 1.1 Initial Flowchart 4 - 4 1.2 Error List (Indicator/Beeper/Error Code) 4 - 5 1.3 Troubleshooting by Errors 4 -14 2. TROUBLESHOOTING BY SYMPTOMS 4 -14 2.1 Troubleshooting by Symptoms...

  • Page 52: Part 4: Troubleshooting

    Part 4: TROUBLESHOOTING BJC-8200 1. TROUBLESHOOTING BY DISPLAYED ERRORS 1.1 Initial Flowchart AC power is fed to printer. Plug in AC cord ROM check DRAM check Power on by pressing POWER button. Power on 1 beep Indicator flashes Read EEPROM Error check •...
  • Page 53 Part 4: TROUBLESHOOTING BJC-8200 From previous page Turn on encoder sensor, motor Reset motor driver Initialize purge Correct? • 10 beeps; Indicator blinks in orange Purge Error 4 times, repeatedly (See Page 4-7) Initialize carriage Initialize pick-up roller operation. Check ASF sensor •...
  • Page 54 Part 4: TROUBLESHOOTING BJC-8200 From previous page Check paper • Is paper inside printer? Eject paper Paper found Check paper No paper Paper Jam Error • 3 beeps; Indicator lights in orange (See Page 4-11) Is BJ cartridge installed? Move carriage to cartridge replacement position Cleaning operation Check should be done during carriage initialization.
  • Page 55 S800 Error Codes S800 Error Codes S800 Error Codes S800 Error Codes S800 Error Codes Errors will be displayed on the host computer monitor. The host computer should be set to ECP or Nibble mode. Use the BJ status monitor on Windows95/98. Error State Indicator (Orange) Blinks...

  • Page 56: Troubleshooting By Errors

    Part 4: TROUBLESHOOTING BJC-8200 1.3 Troubleshooting by Errors <Cause> ROM cannot be read during initialization. 1. ROM Error <Suspected parts> Control ROM <Measure> Replace ROM and logic board. <Cause> RAM cannot be read or written. 2. RAM Error <Suspected parts> ASIC <Measure>...
  • Page 57 Part 4: TROUBLESHOOTING BJC-8200 <Cause> Carriage cannot be controlled correctly 6. Carriage Error <Suspected parts> Carriage motor, logic board, carriage ribbon cable, carriage board, carriage belt, idler pulley, encoder film. <Measure> • Check for paper jam, carriage belt wear/degradation/displacement, bent Visual check carriage guide frame, and guide shaft damage/bending.
  • Page 58 Part 4: TROUBLESHOOTING BJC-8200 <Cause> Cleaning or capping is not performed correctly, or 7. Purge Error purge sensor cannot detect flag position. <Suspected parts> Purge unit, logic board, AC adapter, DC cable. <Measure> Measurement point Sensor Normal value Check purge sensor Logic board JPGS1 Open Low level...
  • Page 59 Part 4: TROUBLESHOOTING BJC-8200 <Cause> Pick-up roller flag cannot be detected. 8. ASF Sensor <Suspected parts> ASF unit, logic board, purge unit. Error <Measure> • Is the pick-up roller's sensor flag broken or missing? Visually check pick-up roller Replace pick-up roller •...
  • Page 60 Part 4: TROUBLESHOOTING BJC-8200 <Cause> The calculated amount of waste ink absorbed is 100% 9. Waste Ink Full or 95% of the capacity of the waste ink absorber. Warning/Error <Suspected parts> Waste ink absorber, logic board, EEPROM <Measure> • Check how much ink is absorbed in waste ink absorber. Visually check waste ink absorber (Determine absorption ratio of the waste ink absorber in %.)
  • Page 61 Part 4: TROUBLESHOOTING BJC-8200 <Cause> The print head is too hot. 10. Head <Suspected parts> BJ cartridge, logic board, empty ink tank. Temperature Error <Measure> Check if printing is being conducted with Visually check ink tank an empty ink tank. Is there ink ? Replace ink tank BJ cartridge head unit may have overheated.
  • Page 62 Part 4: TROUBLESHOOTING BJC-8200 <Cause> Paper feed operation fails to feed paper. Paper eject 11. Paper Feed operation fails to eject paper. Error/Paper <Suspected parts> Paper feed section, paper end sensor, Jam Error logic board <Measure> • Check for paper jams, gear Visually check the paper deformation/damage/missing teeth.
  • Page 63 Part 4: TROUBLESHOOTING BJC-8200 <Cause> The ink tank is empty. EEPROM is defective. 12. Ink Out Error <Suspected parts> Ink tank, EEPROM, logic board. <Measure> Are ink tanks empty? Visually check ink tanks Empty? Replace ink tank(s) Visually check if ink tanks are installed securely.
  • Page 64 Part 4: TROUBLESHOOTING BJC-8200 <Cause> • BJ cartridge not detected. 13. BJ Cartridge • BJ cartridge not installed. Error/Mis- • BJ cartridge combination wrong. installed <Suspected parts> BJ cartridge (scanner cartridge), carriage board, logic board, carriage ribbon cable, Error/Not- carriage unit installed Poor contact in cartridge Error...

  • Page 65: Troubleshooting By Symptoms

    Part 4: TROUBLESHOOTING BJC-8200 2. TROUBLESHOOTING BY SYMPTOMS 2.1 Troubleshooting by Symptoms <Symptoms> Pressing the POWER button fails to switch on 1. Power Does the printer. Not Turn On Pressing the POWER button does not start initialization. <Cause> Defective AC adapter, logic board, or DC cable Check if AC adapter outputs +5 Vdc +5 Vdc...
  • Page 66 Part 4: TROUBLESHOOTING BJC-8200 <Symptoms> No prints; Partial prints; No prints for specific 2. Faulty colors Printing: No <Cause> The ink tank(s), BJ cartridge, or purge unit is defective; the orange cap is affixed to the head unit. <Measure> Visually check BJ Is the orange cap attached to the head unit? cartridge Are ink tanks installed correctly?

  • Page 67: Faulty Printing

    Part 4: TROUBLESHOOTING BJC-8200 <Symptoms> Blurred prints; Blank lines; Specific dot missing 3. Faulty Printing: <Cause> The BJ cartridge; BJ cartridge contacts; carriage Blank Lines ribbon cable; purge unit; logic board or carriage board is faulty. Appear <Measure> Cleaning operation Perform these steps up to 5 times.
  • Page 68 Part 4: TROUBLESHOOTING BJC-8200 From previous page 1. Replace the relevant ink tank(s) 2. Replace the BJ cartridge Faulty printing still occur? Are cables connected to carriage board and logic board correctly? Check connectors Repair or replace relevant parts Carriage contact cable failure 1.
  • Page 69 Part 4: TROUBLESHOOTING BJC-8200 4. Faulty Printing: Other Symptoms Check to see if Measure Paper gets dirty The platen is contaminated with Wipe with a damp cloth. ink mist. The paper feed unit is Disassemble the paper feed unit contaminated with ink (paper is and wipe with a damp cloth.

  • Page 70: Ink Out

    Part 4: TROUBLESHOOTING BJC-8200 <Symptoms> Ink out results in no error. 5. Ink Out <Cause> The ink tank is incorrectly, or not installed or the logic Resulting in board or ink sensor is defective. No Error <Measure> • Is the ink tank installed? •...
  • Page 71 Part 4: TROUBLESHOOTING BJC-8200 This page intentionally left blank 4-20...

  • Page 72: Part 5: Reference

    Part 5 REFERENCE Page 5 - 1 1. TECHNICAL REFERENCE 5 - 1 1.1 Functions of the Paper Feed Unit 5 - 2 1.2 Carriage Function 5 - 3 1.3 Purge Unit Functions 5 - 4 1.4 BJ Cartridge 5 - 5 1.5 Detection With Sensors 5 - 6 2.

  • Page 73: Technical Reference

    Part 5: REFERENCE BJC-8200 1. TECHNICAL REFERENCE 1.1 Functions of the Paper Feed Unit This printer supports 2 paper feeding methods: automatic feeding from the Auto Sheet Feeder (ASF) and manual feeding from the manual paper-feed slot. The ASF, driven by the paper feed motor, feeds paper automatically.

  • Page 74: Carriage Function

    Part 5: REFERENCE BJC-8200 1.2 Carriage Function The carriage of this printer is moved back and forth horizontally by the carriage belt, which is driven by the carriage motor, a DC motor. This printer has no sensor to detect the carriage's home position. The encoder sensor, mounted on the carriage board, enables control of the carriage position by reading data from the encoder film, assuming the initial position being where the carriage contacts the right hand interior wall of the printer.

  • Page 75: Purge Unit Functions

    Part 5: REFERENCE BJC-8200 1.3 Purge Unit Functions The purge unit, using the built-in purge motor, carries out the following operations: head-capping, head-wiping, ink-suction, and ASF-driving. The purge unit switches over the drive for these operations by reversing the direction of motor rotation, and also by using the drive selector lever.

  • Page 76: Bj Cartridge

    Part 5: REFERENCE BJC-8200 1.4 BJ Cartridge The BJ cartridge, BC-50, used in this printer has 6 separate ink tanks, one for each of the following colors: black, cyan, magenta, yellow, photo-cyan, and photo-magenta. The head has 6 sets of 256 nozzles in 6 parallel lines. Each set of nozzles consists of 2 rows of 128 nozzles (1/600 inch apart), staggered, creating a 1/1200 inch interval between nozzles.

  • Page 77: Detection With Sensors

    Part 5: REFERENCE BJC-8200 1.5 Detection With Sensors This printer detects conditions of the printer using the following sensors. Cover Sensor Paper End Sensor ASF Sensor Internal Temperature Sensor (TH1) Encoder Sensor Paper Thickness Sensor Purge Sensor Ink Sensor Figure 5-5 Sensor Positions...

  • Page 78: Connector Positions And Pin Assignment

    Part 5: REFERENCE BJC-8200 2. CONNECTOR POSITIONS AND PIN ASSIGNMENT 2.1 Logic Board JPOW1 JGAP1 JPGS1 JIF2 Figure 5-6 Logic Board Logic Board Address Bus A4-A21 Data Bus D0-D15 24Mhz Ink Sensor P103 Beeper ASF Sensor Cover Sensor 2 Kbit P104 EEPROM Paper End...
  • Page 79 Part 5: REFERENCE BJC-8200 JIF1 (Parallel interface connector) Pin No. Compatible Mode Nibble Mode ECP Mode STROBE HostClk HostClk DATA1 Data1 Data1 DATA2 Data2 Data2 DATA3 Data3 Data3 DATA4 Data4 Data4 DATA5 Data5 Data5 DATA6 Data6 Data6 DATA7 Data7 Data7 DATA8 Data8 Data8...
  • Page 80 Part 5: REFERENCE BJC-8200 JPOW1 (DC power connector) Pin No. Signal IN/OUT Function +11V DC +24V DC +5V DC VHON H:VH on, L:VH off VMON H:VM on, L:VM off JCRB1(Carriage ribbon cable connector) Pin No. Signal IN/OUT Function TOKCL Digital temperature output for KCL/Scan-in data bus 6 during scanning TOMLC Digital temperature output for MLC/Scan-in data bus...
  • Page 81 Part 5: REFERENCE BJC-8200 JCRB2, JCRB3 (Carriage ribbon cable connector) Pin No. Signal IN/OUT Function 1~10 11V Power supply 11~20 VH GND JCR1 (Carriage motor connector) Pin No. Signal IN/OUT Function Carriage motor + Carriage motor - JLF1 (Paper feed motor connector) Pin No.

  • Page 82: Carriage Board

    Part 5: REFERENCE BJC-8200 2.2 Carriage Board JHD1 JHD2 Figure 5-8 Carriage Board JCRB1 (Carriage ribbon cable connector) Pin No. Signal IN/OUT Function Thermistor output (to obtain ambient temperature for scanner) ENCA Encoder phase A output ENCG Encoder GND ENCB Encoder phase B output SENSEPOW IN 5V for encoder...
  • Page 83 Part 5: REFERENCE BJC-8200 DATAY IN/OUT Data signal for Y/Scan-in data bus 5 during scanning DATAM IN/OUT Data signal for M/Scan-in data bus 4 during scanning HEMY Heat signal for MY SOMY Status output signal for MY SOMLC Status output signal for MLC TOMLC Digital temperature signal for MLC/Scan-in data bus 7 during scanning...
  • Page 84 Part 5: REFERENCE BJC-8200 JCRB2 and JCRB3 (Carriage ribbon cable connector) Pin No. Signal IN/OUT Function 1-10 +11V power supply 11-20 VH GND JHD1 (BJ cartridge cable connector) Pin No. Signal IN/OUT Function HEMLC Heat signal for MLC DATAML IN/OUT Data signal for ML/Scan-in data bus 2 during scanning DATAC...

  • Page 85: Bj Cartridge

    Part 5: REFERENCE BJC-8200 2.3 BJ Cartridge 9 8 7 6 5 4 3 2 1 18 17 16 15 14 13 12 11 10 27 26 25 24 23 22 21 20 19 36 35 34 33 32 31 30 29 28 45 44 43 42 41 40 39 38 37 Figure 5-9 BJ Cartridge Pin No.

  • Page 86: Scanner Cartridge

    Part 5: REFERENCE BJC-8200 2.4 Scanner Cartridge 9 8 7 6 5 4 3 2 1 18 17 16 15 14 13 12 11 10 27 26 25 24 23 22 21 20 19 36 35 34 33 32 31 30 29 28 45 44 43 42 41 40 39 38 37 Figure 5-10 Scanner Cartridge Pin No.

  • Page 87: Ac Adapter

    Part 5: REFERENCE BJC-8200 2.5 AC Adapter NOTE: The S800 has a different AC Adapter configuration. The voltage information for the S800 is located on the bottom of the AC Adapter. Figure 5-11 AC Adapter Pin No. Signal IN/OUT Function +11V DC ...+24V DC VHON...

  • Page 88: Carriage Motor

    Part 5: REFERENCE BJC-8200 2.7 Carriage Motor Figure 5-13 Carriage Motor Pin No. Signal IN/OUT Function Carriage motor + Carriage motor - 2.8 Paper Feed Motor Figure 5-14 Paper Feed Motor Pin No. Signal IN/OUT Function Paper feed motor phase A Paper feed motor phase B Paper feed motor phase A Paper feed motor phase B...

  • Page 89: Ink Sensor

    Part 5: REFERENCE BJC-8200 2.10 Ink Sensor Figure 5-16 Ink Sensor Pin No. Signal IN/OUT Function Signal to drive photo LED in ink sensor INKS Voltage that varies according to the amount of reflected light 2.11 Paper Thickness Sensor Figure 5-17 Paper Thickness Sensor Pin No.

  • Page 90: Circuit Diagram

    Part 5: REFERENCE BJC-8200 3. CIRCUIT DIAGRAM 3.1 Parts Layout 3.1.1 Logic board Figure 5-19 Logic Board (Top View) 5-18...
  • Page 91 Part 5: REFERENCE BJC-8200 Figure 5-20 Logic Board (Bottom View) 5-19...

  • Page 92: Carriage Board

    Part 5: REFERENCE BJC-8200 3.1.2 Carriage board Figure 5-21 Carriage Board 5-20...
  • Page 93 Part 5: REFERENCE BJC-8200 3.2 Circuit Diagrams LOGIC BOARD 01 0.1U,25V CP296 check <05-A5> PKM13EPY-4000 CP211 0.1U,25V check RXD0 check 0.1U,25V CP210 check check TXD0 check 0.1U,25V 0.1U,25V <01-C7> DTC143ZKA VCC0 check GND0 check VCC5 DBUS[15:0] <02-F3> AVREF TEST <03-B5> RESETIX <02-D8>...
  • Page 94 Part 5: REFERENCE BJC-8200 check LOGIC BOARD 02 3.3V DBUS[15:0] <01-D2> <03-B5> TOMY <05-E5> HCLK 2.5V DBUS2 <05-E5> DATAC DBUS3 <05-D5> DATAML DBUS4 <05-D5> HEMLC DBUS5 <05-D5> HEKCL DBUS6 <05-D5> DBUS7 <05-D5> DBUS8 DBUS9 2.5V DBUS10 <05-D5> DATAK DBUS11 <05-D5> DBUS12 <05-D5>...
  • Page 95 Part 5: REFERENCE BJC-8200 LOGIC BOARD 03 IC3S ABUS19 ABUS18 ABUS9 ABUS8 ABUS10 ABUS7 ABUS11 ABUS6 ABUS12 ABUS5 ABUS13 ABUS4 ABUS14 ABUS3 ABUS15 CP321 ABUS2 ABUS16 check <01-B2> ABUS1 ABUS17 BHWX <02-C8> CS_ROMX CP232 GND1 GND2 DBUS15 check DBUS7 DBUS0 DBUS8 DBUS14 DBUS1...
  • Page 96 Part 5: REFERENCE BJC-8200 LOGIC BOARD 04 CP103 MSTB1 check <02-F5> 1 CP104 MCLK1 <02-F5> check 1 CP105 MDATA1 <02-F4> check 1 CP106 MRES <02-F4> check 1 CP107 MDATA0 <02-F4> check 1 CP108 MCLK0 <02-F4> check 1 CP109 MSTB0 <02-F4> check CP19 JLF1...
  • Page 97 Part 5: REFERENCE BJC-8200 LOGIC BOARD 05 JCRB1 check CP50 TOKCL 1 CP288 <02-F6> check J40P CP44 TOMLC check 1 CP282 <02-F6> check J40P FTZ6.8E CP300 check CP39 SOMLC IFONX 1 CP277 check <02-F7> JCRB3 JCRB2 <02-C3> check SOMY DTA143EKA J40P CP43 check...
  • Page 98 Part 5: REFERENCE BJC-8200 LOGIC BOARD 06 CP113 LED1 180,1/10W check POW_LED0 SENSONX <02-F5> <02-F7> ERR_LED DTA113ZKA <02-F5> CP114 180,1/10W SEC2494C check CP308 TLP832 22K,1/16 MREFON JPOW1 JGAP1 check 22K,1/16 <04-D5> CP347 CP91 CP309 CP86 220,1/10W <05-D7> check CP88 check PGAP ASFS <02-F6>...
  • Page 99 Part 5: REFERENCE BJC-8200 CARRIAGE BOARD 01 JHD1 JCRB1 JHD2 HEMLC TOKCL JCRB3 JCRB2 J36P DATAML TOMLC J40P J36P DATAC SOMLC J36P J40P J36P J36P SOMY J40P J20P J20P J36P J36P TOMY HEMY J40P J36P HCLK DATAY DATAM J36P J36P J40P J20P J20P...
  • Page 100 This document is printed on 100% recycled paper. PRINTED IN JAPAN (IMPRIME AU JAPON) CANON INC.

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