Table Of Contents; Tightening Torque List - Yamaha YZF-R1 Kit Manual

1 Engine Specifications ................................................................................. 1
2 Kit Parts ........................................................................................................ 2
2-1 Installing Electrical Parts ..............................................................................2
1. ECU Set (2CR-8591A-71) ................................................................................... 2
2. Cable Interface (2CR-8533A-70) ........................................................................ 4
3. Wire Harness Set (2CR-F2590-70) .................................................................... 6
4. Headlight Harness Set (2CR-F4350-70) ...........................................................17
5. Repair set (2CR-28130-70, 2KS-28130-70) ...................................................... 18
6. CCU COMP. (2KS-85800-70) .......................................................................... 19
2-2 Installing Engine Parts ................................................................................24
7. Maintenance Set (2CR-MAINT-71) ................................................................... 24
8. Spark Plug Set (14B-R465B-70) ...................................................................... 25
9. Piston Set (2CR-116A0-71) ............................................................................... 26
10. Connecting Rod Set (2CR-1165B-70) ............................................................... 26
11. Crankshaft (2CR-11400-71) .............................................................................. 26
12. High-lift Camshafts, Cam Sprocket .................................................................. 28
13. Valve Spring Set (2CR-A2110-70) .................................................................... 30
14. Air Funnel Set (2CR-1440B-70) ........................................................................ 31
15. AIS-plug Set (2CR-A4890-70) .......................................................................... 32
16. Screw cap set (2CR-15171-70) ......................................................................... 33
17. Transmission Gear ........................................................................................... 34
18. Mission Maintenance Set (2CR-A7000-70) ...................................................... 37
19. Drive Sprockets ................................................................................................ 40
20. Sprocket Nut Set (2CR-A7463-70) ....................................................................41
21. Strainer Cover Set (2CR-13400-70) ................................................................. 42
2-3 Installing Chassis Parts ..............................................................................46
22. Spring Rear Shock ........................................................................................... 46
23. Spring Front Fork ............................................................................................. 47
24. Seat Cushion (13S-24713-70) ........................................................................... 49
25. Front Spare Wheel ASS'Y (2CR-25100-70) ..................................................... 50
26. Rear Spare Wheel ASS'Y (2CR-25300-70).......................................................51
27. Tube Guide (2CR-26243-70) ............................................................................ 52
3 Tightening Torque List .............................................................................. 53
Tightening the Cylinder Head ................................................................................... 66
Installing the Crankcase ........................................................................................... 67
Procedure to tighten the aluminum bolts .................................................................. 68
Procedure to install the engine ................................................................................. 69
Procedure to install the pivot shaft peripheral parts ................................................. 70
4 Headlight Cord Wiring Diagram ................................................................71
5 YZF-R1 Wiring Diagram ............................................................................ 72
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