Horizon Fitness Evolve 3 Service Manual
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Evolve 3 & 5 Service Manual
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Summary of Contents for Horizon Fitness Evolve 3

  • Page 1 Evolve 3 & 5 Service Manual...
  • Page 2 Product Browse...
  • Page 3: Table Of Contents

    CHAPTER 1: SERIAL NUMBER LOCATION ..................... 5 CHAPTER 2: CONSOLE INSTRUCTIONS 2.1 Console Overview ............................6 2.1.1 Evolve 3 Console Overview ........................6 2.1.2 Evolve 5 Console Overview ........................7 2.2 Display Window Indication ........................... 8 2.3 Getting Started & Selecting a Workout .......................
  • Page 4 Side Cover Replacement ........................28 ECB Motor Replacement ........................29...
  • Page 5: Chapter 1: Serial Number Location

    CHAPTER 1: Serial Number Location 1.1 SERIAL NUMBER LOCATION...
  • Page 6: Chapter 2: Console Instructions

    CHAPTER 2: Console Instructions 2.1 CONSOLE OVERVIEW 2.1.1 EVOLVE 3 Console Overview Note: There is a thin protective sheet of clear plastic on the overlay of the console that should be removed before use. A) LCD DISPLAY WINDOW: time, distance, speed, calories, RPM, Watts, level, and heart rate.
  • Page 7: Evolve 5 Console Overview

    CHAPTER 2: Console Instructions 2.1.2 EVOLVE 5 Console Overview Note: There is a thin protective sheet of clear plastic on the overlay of the console that should be removed before use. A) LCD DISPLAY WINDOW: time, distance, speed, calories, RPM, Watts, level, and heart rate. B) START/PAUSE KEY: press to start workout and pause workout.
  • Page 8: Display Window Indication

    CHAPTER 2: Console Instructions 2.2 DISPLAY WINDOWS INDICATION • TIME: Shown as minutes: seconds. View the time remaining or the time elapsed in your workout. • SPEED: Shown as MPH. Indicates how fast the foot pads are moving. • CALORIES: Total calories burned or remaining for your workout. •...
  • Page 9: Getting Started & Selecting A Workout

    CHAPTER 2: Console Instructions SET UP XID ACCOUNT FOR VIAFIT™ CONNECTIVITY Creating a xID account will allow you to save and share workout data using the ViaFit Wi-Fi. Up to four users can be saved on a machine. This process is the first step in connecting your equipment. It must be done from a computer, tablet, or mobile device.
  • Page 10 MANUAL: Adjust your resistance level manually during workout. User sets time and starting resistance level. CALORIES: Set goals for burning calories with six (Evolve 3) or nine (Evolve 5) workouts. Choose from 100, 200, 300, 400, 500, 600, and (Evolve 5 only) 700, 800, or 900 calorie burn workouts. User sets starting resistance level.
  • Page 11: Program Information

    CHAPTER 2: Console Instructions 2.4 PROGRAM INFORMATION USING YOUR MEDIA PLAYER 1) Connect the included AUDIO ADAPTOR CABLE to the AUDIO IN JACK on the left of the console and the headphone jack on your media player. 2) Use your media player buttons to adjust song settings. 3) Remove the AUDIO ADAPTOR CABLE when not in use.
  • Page 12 The ultimate in workout entertainment, Passport lets you escape the confines of a regular workout routine while enjoying a dynamic experience. A Passport player is available for purchase separately from your Horizon Fitness retailer. Additional courses are available from your Horizon Fitness retailer.
  • Page 13: Chapter 3: Engineering Mode

    CHAPTER 3 : Engineering Mode 3.1 ENGINEERING MODE ENG0 + button / up arrow button + button / up arrow button - button / down arrow key - button / down arrow key ENG1 ENG4 Press and hold Press and hold stop for 3~5 seconds Press and hold incline up stop for 3~5 seconds...
  • Page 14: Engineering Mode Overview

    CHAPTER 4 : Engineering Mode 3.2 ENGINEERING MODE OVERVIEW Eng 8 Eng 1 Eng 2 Eng 0 Eng 3 “Eng8” appears in “Eng1” appears in “Eng2” appears in “Eng0” appears in “Eng3” appears in the time window. the time window the time window the time window the time window...
  • Page 15: Chapter 4: Troubleshooting

    CHAPTER 4: Troubleshooting 4.1 ELECTRIC DIAGRAME EVOLVE 3...
  • Page 16: Electrical Diagram

    CHAPTER 4: Troubleshooting EVOLVE 5...
  • Page 17 CHAPTER 4: Troubleshooting 4.2 No power to the console Symptom: Console does not light up. Reason: 1. Adaptor incorrect or defective. 2. Console cable defective. 3. Console defective. Solution: 1. The adaptor for this model is 12V -1A. Make sure to use an adapter with the correct specification, and replace the adaptor if it is defective.
  • Page 18: Troubleshooting -No Power To The Console

    CHAPTER 4: Troubleshooting 4.3 ECB Controller Instructions 1. Attach the steel cable here. 2. Reposition the orange block to adjust the resistance (left side is minimum and right side is maximum).
  • Page 19 CHAPTER 4: Troubleshooting 4.4 No RPM display Symptom: No RPM shown on the console. Reason: 1. Bad connection between the console cable and the console 2. Speed sensor wire defective 3. Magnet has fallen off of pulley 4. Console defective Solution: 1.
  • Page 20: Troubleshooting - No Rpm Display

    CHAPTER 4: Troubleshooting 4.5 No resistance or incorrect resistance Symptom: 1. The resistance cannot be adjusted during exercise. 2. The resistance is reversed or too strong. Reason: 1. Speed sensor wire is defective. 2. Console cable or ECB motor is defective. 3.
  • Page 21: Troubleshooting - No Resistance

    CHAPTER 4: Troubleshooting 4.5 No resistance or incorrect resistance (continued) B) If the ECB motor can move, the resistance can be adjusted. If the resistance is too strong, check the flywheel to make sure that the gap between the orange block and the bottom is within 1-2 If the gap is bigger than 1-2 mm, the resistance will be stronger than normal.
  • Page 22: Troubleshooting -Heart Rate Function Issues

    CHAPTER 4: Troubleshooting 4.6 Heart Rate Function Issues Symptom: Heart rate function does not work or is reading incorrectly Solution: 1. With a multi-meter set for DC voltage, place one terminal on each of the HR grip plates. The HR grip should give a voltage reading of between 0.5 and 2.0VDC.
  • Page 23: Chapter 5: Part Replacement Guide

    CHAPTER 5: PART REPLACEMENT GUIDE 5.1 CONSOLE REPLACEMENT 1. Remove the 4 screws of the console mast (Figure A). 2. Take off the console and disconnect the wires. FIGURE A...
  • Page 24: Console Mast Replacement

    CHAPTER 5: Part Replacement Guide 5.2 CONSOLE MAST REPLACEMENT 1. Remove the two console mast covers (Figure A). FIGURE A 2. Loosen the 4 nuts and then take off the console mast (Figure B). FIGURE B...
  • Page 25: Arm Set Replacement

    CHAPTER 5: Part Replacement Guide 5.3 ARM SET REPLACEMENT 1. Loosen the screw and take off the washers, then move to the next step (Figure A). 2. Loosen the screw and remove the washers to take off the whole arm set (Figure B). Take off the arm set (Figure C).
  • Page 26: Link Arm Replacement

    CHAPTER 5: Part Replacement Guide 5.4 LINK ARM REPLACEMENT 1. Loosen the screws and washers to remove the link arm from the arm set.
  • Page 27: Crank Set Replacement

    CHAPTER 5: Part Replacement Guide 5.5 CRANK SET REPLACEMENT 1. Loosen the screws and remove the cover (Figure A). FIGURE A You will see the crank set. Loosen the screws to take off the crank set (Figure B). FIGURE B...
  • Page 28 CHAPTER 5: Part Replacement Guide 5.6 SIDE COVER REPLACEMENT 1. Loosen the 4 screws in the side covers (Figure A). FIGURE A FIGURE B 2. Loosen the 4 screws at the bottom of the side covers (Figure B). 3. After removing the side cover, you will see the inside structure (Figure C). FIGURE C...
  • Page 29 CHAPTER 5: Part Replacement Guide 5.7 ECB MOTOR REPLACEMENT 1. Loosen the two different screws (Figure A). 2. Loosen the screws on the other side, remove the belt, and then take off the ECB (Figure B). FIGURE A FIGURE B...

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Evolve 5

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