Shop fox M1048 Owner's Manual

Shop fox M1048 Owner's Manual

10" x 18" metal cutting bandsaw

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MODEL M1048
10" X 18" METAL CUTTING
BANDSAW
OWNER'S MANUAL
Phone: (360) 734-3482 • Online Technical Support: tech-support@shopfox.biz
COPYRIGHT © JULY, 2006 BY WOODSTOCK INTERNATIONAL, INC. REVISED AUGUST, 2007 (TR)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
Printed in Taiwan
#8373PC

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Summary of Contents for Shop fox M1048

  • Page 1 MODEL M1048 10" X 18" METAL CUTTING BANDSAW OWNER'S MANUAL Phone: (360) 734-3482 • Online Technical Support: tech-support@shopfox.biz COPYRIGHT © JULY, 2006 BY WOODSTOCK INTERNATIONAL, INC. REVISED AUGUST, 2007 (TR) WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
  • Page 2 ����������������������������������������������������������������������� �������������������������������������������������������������� ���������������������������������������������������������������������� �������������������������������������������������������������������� ������������������������ ����������������������������������������������������������������������� ������������������������������������������������������������������������ ������������������������������������������������������������������� ����������������������������������������������������������������� ���������������������������������������������������������������������� ����������������������������������������������� ���������������������������������������������������������������� �������������������������������������������������������������������� ������� �������������������������������������������������������������������� ����������������������������������������������������������������������� ���������������������������������������������������������������������� ������������������������������������� �� ���������������������������� �� ������������������������������������������������������������������ �� ���������������������������������������������������� ������������������������������������������������������������������ ������������������������������������������������������������������ �������������������������������������������������������������������� ��������������������������������������������������������������������� ��������������������������...
  • Page 3: Table Of Contents

    Contents INTRODUCTION ....................3 Woodstock Technical Support ................3 Specifications ....................3 Control Panel ....................5 SAFETY ......................6 Standard Safety Instructions ................6 Additional Safety Instructions for Bandsaws ............8 ELECTRICAL ......................9 220V Operation ..................... 9 Extension Cords .................... 9 Grounding ....................9 SETUP ......................
  • Page 4 Blade Tension & Tracking ................29 Blade Guide Bearings ..................30 Squaring Blade to Table ..................31 Electrical Components ...................32 Model M1048 220V Wiring Diagram ..............33 Blade Guides Parts Breakdown ................34 Blade Guides Parts List ...................35 Drive Wheel Parts Breakdown ................36 Drive Wheel Parts List ..................37 Main Parts Breakdown ..................38...
  • Page 5: Introduction

    M1048 10" x 18" Metal Cutting Bandsaw INTRODUCTION Woodstock Technical Support Your new SHOP FOX 10" x 18" Metal Cutting Bandsaw has been specially designed to provide many ® years of trouble-free service. Close attention to detail, ruggedly built parts and a rigid quality control program assure safe and reliable operation.
  • Page 6: Controls And Features

    M1048 10" x 18" Metal Cutting Bandsaw Controls and Features Figure 1. M1048 Machine Identification. A. Blade Tension Handwheel B. Lift Handle C. Vise Handwheel D. Coolant Drip Pan E. Work Stop F. Pulley Cover G. Control Panel H. Blade Guide Scale...
  • Page 7: Control Panel

    M1048 10" x 18" Metal Cutting Bandsaw Control Panel Figure 2. M1048 control panel. A. Coolant Pump Switch: Turns the coolant pump ON. B. EMERGENCY STOP/OFF Button: Interrupts power to the system and turns the motor OFF. Twist the button until it pops out to re-energize the system.
  • Page 8: Safety

    M1048 10" x 18" Metal Cutting Bandsaw SAFETY READ MANUAL BEFORE OPERATING MACHINE. FAILURE TO FOLLOW INSTRUCTIONS BELOW WILL RESULT IN PERSONAL INJURY. Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
  • Page 9 M1048 10" x 18" Metal Cutting Bandsaw 10. NEVER LEAVE WHEN MACHINE IS RUNNING. Turn power off and allow all moving parts to come to a complete stop before leaving machine unattended. 11. DO NOT USE IN DANGEROUS ENVIRONMENTS. DO NOT use machinery in damp, wet locations, or where any flammable or noxious fumes may exist.
  • Page 10: Additional Safety Instructions For Bandsaws

    M1048 10" x 18" Metal Cutting Bandsaw Additional Safety Instructions for Bandsaws READ and understand this USE this and other machinery with caution entire instruction manual and respect. Always consider safety first, before using this machine. as it applies to your individual working Serious personal injury conditions.
  • Page 11: Electrical

    M1048 10" x 18" Metal Cutting Bandsaw ELECTRICAL 220V Operation The Model M1048 is wired for 220V operation. Always connect this machine to a dedicated circuit (wire, break- er, plug, receptacle) with a verified ground, using the Electrocution or severe shock could recommended circuit size and plug/receptacle listed at occur if machine is not grounded.
  • Page 12: Setup

    M1048 10" x 18" Metal Cutting Bandsaw SETUP Unpacking If any parts are missing, examine the pack- aging for the missing parts. For any missing parts, find the part number in the back The SHOP FOX Model M1048 has been carefully pack- ®...
  • Page 13: Machine Placement

    M1048 10" x 18" Metal Cutting Bandsaw Machine Placement Cleaning Machine • Floor Load: This machine distributes a The table and other unpainted parts of your heavy load in a small footprint. Some Bandsaw are coated with a waxy grease that residential floors may require additional protects them from corrosion during shipment.
  • Page 14: Mounting To Shop Floor

    M1048 10" x 18" Metal Cutting Bandsaw Mounting to Shop Floor Although not required, we recommend that you mount your new machine to the floor. Because this is an optional step and floor materials may vary, floor mount- ing hardware is not included. Generally, you can either bolt your machine to the floor or mount it on machine mounts.
  • Page 15: Moving & Placing Unit

    M1048 10" x 18" Metal Cutting Bandsaw Moving & Placing Unit The Model M1048 comes with lifting brackets installed on the base. Use a forklift and straps rated for the machine weight to lift the machine off the pallet and onto a suit-...
  • Page 16: Chip Tray

    M1048 10" x 18" Metal Cutting Bandsaw Chip Tray The chip tray fits over the lip of the base as illustrated in Figure 11. Figure 11. Chip tray installation. Figure 12. Feed stop. -14-...
  • Page 17: Test Run

    M1048 10" x 18" Metal Cutting Bandsaw Test Run Complete this process once you have familiarized yourself with all instructions in this manual. To test run the bandsaw, do these steps: 1. Read the entire instruction manual. 2. Make sure all tools and foreign objects have been Projectiles thrown from the machine removed from the machine.
  • Page 18: Operations

    M1048 10" x 18" Metal Cutting Bandsaw OPERATIONS General The Model M1048 will perform many types of operations that are beyond the scope of this manual. Many of these operations can be dangerous or deadly if performed incorrectly. The instructions in this section are written with the understanding that the operator has the necessary knowl- edge and skills to operate this machine.
  • Page 19 M1048 10" x 18" Metal Cutting Bandsaw The vise can be adjusted to cut any angle from a straight 90 degree cut-off, to a 45 degree angle by loosening the Vise Lock Handle two vise lock handles. Positive stops at 90° and 45° allow you to quickly return the rear jaw to either angle.
  • Page 20: Blade Guide Arms

    M1048 10" x 18" Metal Cutting Bandsaw Blade Guide Arms The blade guide bearings are mounted on the front and Knob rear arms. The rear arm is adjustable and should be set as close to the workpiece as possible. This will help ensure straight cuts by keeping the blade from twisting and drift- ing off of the cut line.
  • Page 21: Blade Selection

    �������� ������� �������� ��������� ������� ��� ��������� ���������� ���� ���������� ���� ����� ���������� ���������� ��������� ������� ������ ������� ������� ������������� ���������� ��� �������� ����� ���������� ��������� ���������� ���������� ���������� ���� Figure 20. Model M1048 Blade selection and speed chart. -19-...
  • Page 22: Blade Speed

    M1048 10" x 18" Metal Cutting Bandsaw Blade Speed The Model M1048 has four speed settings—114, 196, 288, and 377 feet per minute (FPM). Refer to the chart on Page 19 for cutting speed recommendations by material type. To change blade speeds, do these steps: 1.
  • Page 23: Coolant System

    M1048 10" x 18" Metal Cutting Bandsaw 4. Look for the following signs to determine the best feed rate setting for your workpiece. • If you get warn tightly-curled shavings, that are brown to black in color, you are using too much downward pressure.
  • Page 24: Cutting Fluid

    M1048 10" x 18" Metal Cutting Bandsaw Cutting Fluid NEVER attempt to cut magnesium BIOLOGICAL and POISON when using soluble oils or emul- HAZARD! sions (oil-water solutions) as a cutting fluid! The water in the solution will increase the risk of an accidental magnesium-chip fire.
  • Page 25: Operation Tips

    M1048 10" x 18" Metal Cutting Bandsaw Operation Tips Bandsaw Accessories The following tips will help you safely and effectively operate your bandsaw, and help you get the maximum The following bandsaw accessories may life out of your saw blades.
  • Page 26: Maintenance

    M1048 10" x 18" Metal Cutting Bandsaw -24-...
  • Page 27 M1048 10" x 18" Metal Cutting Bandsaw • Blade and Guides: Drop a few drops of light machine oil on the blade and the blade guides daily, especially when cutting cast iron, as no cutting fluid is recommended (see Figure 27).
  • Page 28: Service

    M1048 10" x 18" Metal Cutting Bandsaw SERVICE Troubleshooting This section covers the most common symptoms and corrections with this type of machine. WARNING! DO NOT make any adjustments until moving parts have come to a complete stop and power is disconnected! If you require additional machine service not included in this section, please contact Woodstock International Technical Support at (360) 734-3482 or send e-mail to: tech-support@shopfox.
  • Page 29: Bandsaw Operations

    M1048 10" x 18" Metal Cutting Bandsaw Bandsaw Operations SYMPTOM POSSIBLE CAUSE CORRECTIVE ACTION 1. Refer to Feed Rate on Page 20, or Changing Blade Machine loud 1. Excessive feed rate. Speed on Page 20, and adjust as required. when cutting 2.
  • Page 30: Blade Change

    M1048 10" x 18" Metal Cutting Bandsaw Blade Change Tension Handle CUTTING HAZARD! Blades are sharp! Wear heavy leather gloves when handling blades to prevent cuts. Blades should be changed when they become dull, dam- aged, or when you are using materials that require a blade of a certain type or tooth count.
  • Page 31: Blade Tension & Tracking

    M1048 10" x 18" Metal Cutting Bandsaw Blade Tension & Tracking Proper blade tension is essential to long blade life, � � straight cuts, and efficient cutting. The Model M1048 fea- � � � � � tures a blade tension indicator to assist you with blade �...
  • Page 32: Blade Guide Bearings

    M1048 10" x 18" Metal Cutting Bandsaw Blade Guide Bearings The blade guide bearings are adjusted at the factory but due to shipping and storage may need adjustment. Use Figures 37 & 38 to guide you through the following steps.
  • Page 33: Squaring Blade To Table

    M1048 10" x 18" Metal Cutting Bandsaw Squaring Blade to Table This adjustment has been made at the factory and should not need to be adjusted under normal circumstances. However, if you find the saw is not cutting square, you may need to adjust the blade. Only...
  • Page 34: Electrical Components

    Figure 43. Control panel wiring. Figure 41. Limit switch (SQ1). Figure 44. Pump motor wiring and Figure 42. Junction box (M1). capacitor(M2). (TC) Transformer (KM-1) (KM-1) Contactor Relay (KM-2 Relay Fuse (FU) Figure 45. M1048 Contactor & relay electrical box. -32-...
  • Page 35: Model M1048 220V Wiring Diagram

    M1048 10" x 18" Metal Cutting Bandsaw Model M1048 220V Wiring Diagram �� �� �� ���� �� ���� � � ������ � ����� � � ��� ��� ����� Disconnect power to the � machine before performing any electrical work, ser- �...
  • Page 36: Blade Guides Parts Breakdown

    M1048 10" x 18" Metal Cutting Bandsaw Blade Guides Parts Breakdown -34-...
  • Page 37: Blade Guides Parts List

    M1048 10" x 18" Metal Cutting Bandsaw Blade Guides Parts List PART�# DESCRIPTION PART�# DESCRIPTION XM1048101 SLIDE�SET XM1048157 PLASTIC�BUSHING 101-1 XM1048101-1 SLIDE XPSB04M CAP�SCREW�M6-1�X�10 101-2 XM1048101-2 SPECIAL�SET�SCREW XPLW02 LOCK�WASHER�1/4 101-3 XPN10 HEX�NUT�7/16-20 XM1048160 HEX�NUT�M8 101-4 XPW04M FLAT�WASHER�10MM XPLW01 LOCK�WASHER�5/16 101-5 XPSB134M CAP�SCREW�M10-1.5�X�65...
  • Page 38: Drive Wheel Parts Breakdown

    M1048 10" x 18" Metal Cutting Bandsaw Drive Wheel Parts Breakdown -36-...
  • Page 39: Drive Wheel Parts List

    M1048 10" x 18" Metal Cutting Bandsaw Drive Wheel Parts List PART�# DESCRIPTION REF PART�# DESCRIPTION XM1048216 GEAR�BOX�ASSY XPSS20M SET�SCREW�M8-1.25�X�8 XM1048217 PIVOT�SHAFT D3664 BLADE�129-3/8"�X�1�X�.035�5-8�VP XPSB72M CAP�SCREW�M10-1.5�X�30 XM1048256 DRIVE�WHEEL XM1048219 DRIVE�WHEEL�BOX XPK61M KEY�7�X�7�X�30 XPR05M EXT�RETAINING�RING�15MM XM1048258 WHEELCOVER XPSS09M SET�SCREW�M8-1.25�X�20 XM1048259 SPEED�LABEL XPSB130M CAP�SCREW�M10-1.5�X�16...
  • Page 40: Main Parts Breakdown

    M1048 10" x 18" Metal Cutting Bandsaw Main Parts Breakdown -38-...
  • Page 41: Main Parts List

    M1048 10" x 18" Metal Cutting Bandsaw Main Parts List PART�# DESCRIPTION PART�# DESCRIPTION XM1048330 SPRING�COVER XM1048387 POSITION�SET�BRACKET XPB26M HEX�BOLT�M8-1.25�X�30 XPW07 FLAT�WASHER�5/16 XPW07 FLAT�WASHER�5/16 XPSB14M CAP�SCREW�M8-1.25�X�20 XPN03M HEX�NUT�M8-1.25 XM1048390 GREASE�NIPPLE XPW01 FLAT�WASHER�1/2 XM1048391 BUSHING XPN13 HEX�NUT�1/2-13 XPW04 FLAT�WASHER�7/16 XM1048336 SPRING�BRACKET...
  • Page 42: Main Parts List

    M1048 10" x 18" Metal Cutting Bandsaw Main Parts List PART�# DESCRIPTION PART�# DESCRIPTION XPSB30M CAP�SCREW�M6-1�X�45 XPSS01M SET�SCREW�M6-1�X�10 XPB22M HEX�BOLT�M8-1.25�X�50 XM1048470 HOSE�W/TUBE�FITTING XM1048443 CHIP�TRAY XM1048471 HOSE�W/TUBE�FITTING XM1048446 COOLANT�TANK XM1048472 VALVE XM1048447 COOLANT�PUMP XPB03M HEX�BOLT�M8-1.25�X�16 XPW06 FLAT�WASHER�1/4 XPW07 FLAT�WASHER�5/16 XPS07 PHLP�HD�SCR�1/4-20�X�3/8 XM1048475 CYLINDER�ASSY...
  • Page 43: Label Placement

    M1048 10" x 18" Metal Cutting Bandsaw Label Placement Safety labels warn about machine hazards and how to prevent machine damage or injury. The owner of this machine MUST maintain the original location and readability of all labels on this machine.
  • Page 44 Warranty SHOP FOX Woodstock International, Inc. warrants all machinery to be free of defects from work- ® manship and materials for a period of two years from the date of original purchase by the original owner. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence or accidents, lack of maintenance, or reimbursement of third party expenses incurred.
  • Page 45: Warranty Registration

    2. How long have you been a woodworker/metalworker? _____ 0-2 Years _____ 2-8 Years ____ 8-20 Years _____ 20+ Years 3. How many of your machines or tools are Shop Fox ® _____ 0-2 _____ 3-5 ____ 6-9 _____ 10+ 4.
  • Page 46 FOLD ALONG DOTTED LINE Place Stamp Here WOODSTOCK INTERNATIONAL INC. P.O. BOX 2309 BELLINGHAM, WA 98227-2309 FOLD ALONG DOTTED LINE TAPE ALONG EDGES--PLEASE DO NOT STAPLE...

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