Lincoln Electric RANGER 10,000 PLUS Operator's Manual
For machines with code number 11394, 11395, 11398
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Also See for RANGER 10,000 PLUS:
- Operator's manual (37 pages) ,
- Specification sheet (168 pages) ,
- Service manual (112 pages)
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Safety Depends on You
Lincoln arc welding and cutting
equipment is designed and built
with safety in mind. However, your
overall safety can be increased by
proper installation ... and thought-
ful operation on your part. DO
NOT INSTALL, OPERATE OR
REPAIR THIS EQUIPMENT
WITHOUT
MANUAL AND THE SAFETY
PRECAUTIONS CONTAINED
THROUGHOUT. And, most
importantly, think before you act
and be careful.
Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com
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RANGER 10,000 PLUS
AND RANGER 10,000
For Machines with Code Number 11394, 11395, 11398
READING
THIS
R
C
US
OPERATOR'S MANUAL
• World's Leader in Welding and Cutting Products •
• Sales and Service through Subsidiaries and Distributors Worldwide •
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Copyright © 2007 Lincoln Global Inc.
IM925
January, 2007
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Table of Contents
Related Manuals for Lincoln Electric RANGER 10,000 PLUS
Summary of Contents for Lincoln Electric RANGER 10,000 PLUS
- Page 1 IM925 RANGER 10,000 PLUS ® January, 2007 AND RANGER 10,000 For Machines with Code Number 11394, 11395, 11398 Safety Depends on You Lincoln arc welding and cutting equipment is designed and built with safety in mind. However, your overall safety can be increased by proper installation ...
- Page 2 351040, Miami, Florida 33135 or CSA Standard W117.2-1974. A Free copy of “Arc Welding Safety” booklet E205 is available from the Lincoln Electric Company, 22801 St. Clair Avenue, Cleveland, Ohio 44117-1199. BE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE AND REPAIR PROCEDURES ARE PERFORMED ONLY BY QUALIFIED INDIVIDUALS.
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Page 3: Electric Shock Can Kill
SAFETY ARC RAYS can burn. ELECTRIC SHOCK can 4.a. Use a shield with the proper filter and cover kill. plates to protect your eyes from sparks and 3.a. The electrode and work (or ground) circuits the rays of the arc when welding or observing are electrically “hot”... - Page 4 SAFETY WELDING SPARKS can CYLINDER may explode cause fire or explosion. if damaged. 6.a. Remove fire hazards from the welding area. 7.a. Use only compressed gas cylinders If this is not possible, cover them to prevent containing the correct shielding gas for the the welding sparks from starting a fire.
- Page 5 SAFETY PRÉCAUTIONS DE SÛRETÉ 6. Eloigner les matériaux inflammables ou les recouvrir afin de prévenir tout risque d’incendie dû aux étincelles. Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce 7.
- Page 6 Electric for advice or information about their use of our products. We respond to our customers based on the best information in our posses- sion at that time. Lincoln Electric is not in a position to warrant or guarantee such advice, and assumes no liability, with respect to such infor- mation or advice.
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Page 7: Table Of Contents
Additional Safety Precautions,Welding Operation Output..........A-5 Auxiliary Power Receptacles, and Plugs ................A-6 Motor Starting and Extension Cord Length Table ..............A-6 Electrical Device Used with the Ranger 10,000 Plus, and Ranger 10,000 ......A-7 Auxiliary Power While Welding, Standby Power Connections ..........A-8 Premises Wiring ........................A-9 ________________________________________________________________________________ Operation.........................Section B... -
Page 8: Installation
INSTALLATION TECHNICAL SPECIFICATIONS - RANGER 10,000 PLUS (K1419-5 ), (K2468-2) RANGER 10,000 (K2160-4) INPUT - GASOLINE ENGINE Description Operating Capacities Make/Model Displacement Horsepower Starting Speed (RPM) cu. in. System (cu.cm.) 41(674) Fuel: (K1419-5) 23 HP @ Kohler Kohler 9 Gal (34 L) -
Page 9: Safety Precautions
------------------------------------------------------------------------ 2. Proper support of, and attachment to, the base of the welding equipment so there will be no undue stress to the framework. RANGER 10,000 PLUS AND RANGER 10,000 Downloaded from www.Manualslib.com manuals search engine... -
Page 10: Pre-Operation Engine Service
• Do not exceed maximum rated loads for compo- nents such as suspension, axles and tires. The RANGER 10,000 PLUS AND RANGER 10,000 is • Mount equipment base to metal bed or frame of shipped with the engine crankcase filled with SAE vehicle. -
Page 11: Angle Of Operation
LIFTING peratures which can shorten engine life. WARNING The RANGER 10,000 PLUS AND RANGER 10,000 AND RANGER 10,000 weighs approximately 575 lbs. with a full -------------------------------------------------------------------------------- tank of gasoline. A lift bail is mounted to the machine and Muffler Relocation should always be used when lifting the machine. -
Page 12: Location And Ventilation
60% duty cycle represents 6 minutes of load and 4 the RANGER 10,000 PLUS AND RANGER 10,000. minutes of no load in a 10 minute period. Duty Cycle for the RANGER 10,000 PLUS AND RANGER 10,000 CONNECTION OF THE LN-25 TO THE RANGER 10,000 is 100%. - Page 13 INSTALLATION AUXILIARY POWER The RANGER 10,000 PLUS can provide up to 9,000 watts of 120/240 volts AC, single phase 60Hz power for continuous use and up to 10,500 watts peak. The RANGER 10,000 (Honda 20 HP model) provides 10,000 watts peak. The front of the machine includes three receptacles for connecting the AC power plugs;...
- Page 14 NOT USE THESE DEVICES WITH A RANGER 10,000 PLUS & RANGER 10,000 The Lincoln Electric Company is not responsible for any damage to electrical components improperly connect- ed to the RANGER 10,000 PLUS AND RANGER 10,000. RANGER 10,000 PLUS AND RANGER 10,000 Downloaded from www.Manualslib.com...
- Page 15 Also, the “Output Control” is set at “10” for maximum auxiliary power. 2. Take necessary steps to assure load is limited to the capacity of the RANGER 10,000 PLUS AND RANGER 10,000 by installing a 38 amp 240V dou- TABLE I ble pole circuit breaker.
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Page 16: Premises Wiring
INSTALLATION Figure 1 CONNECTION OF RANGER 10,000 PLUS OR RANGER 10,000 TO PREMISES WIRING 240 VOLT GROUNDED CONDUCTOR POWER 240 Volt 120 VOLT 60 Hz. COMPANY 3-Wire 120 VOLT Service METER NEUTRAL LOAD DOUBLE POLE DOUBLE THROW SWITCH RATING TO BE THE SAME... -
Page 17: Operation
When the electrode touches the work, the welding GENERAL DESCRIPTION arc is initiated and the engine accelerates to full The RANGER 10,000 PLUS AND RANGER 10,000 speed. are twin-cylinder, gasoline driven, multiprocess arc welders and AC power generators. They are built in After welding ceases (and no auxiliary power is heavy gauge steel cases for durability on the job site. - Page 18 Provides three selectable welding polarities: AC, DC+ & DC- CAUTION Never change the Polarity switch setting while welding. This will damage the switch. ------------------------------------------------------------------------ RANGER 10,000 PLUS AND RANGER 10,000 APPROXIMATE FUEL CONSUMPTION KOHLER SUBARU ROBIN HONDA 23 H.P. CH23S 22.5 H.P. EH65 20 H.P.
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Page 19: Start In/Shutdown Instructions
Auto Idle( position. Do not turn the switch to the “start” position while the engine is running because this will cause damage to the ring gear and/or starter motor RANGER 10,000 PLUS AND RANGER 10,000 Downloaded from www.Manualslib.com manuals search engine... -
Page 20: Welding Process
225AC range setting. The output current may exceed reduce arc stability) For best overall welding perfor- the rating of the Ranger 10,000 PLUS & RANGER 10,000. mance set the “RANGE” Switch to the lowest setting and the OUTPUT” Control near the maximum to achieve the WIRE FEED WELDING PROCESSES desired welding current. -
Page 21: Summary Of Welding Processes
WIRE FEED, LN-15 Auto Cold Press gun trigger. ACROSS the ARC LN-15 contactor closes, (has internal contactor) Welding starts immediately Note: Output Control must be set above “3”. RANGER 10,000 PLUS AND RANGER 10,000 Downloaded from www.Manualslib.com manuals search engine... -
Page 22: Accessories
120/240V, 50 amps. K894-1 Spark Arrester Kit - Includes a heavy gauge steel, approved spark arrester and clamp for easy mounting to muffler exhaust pipe. RANGER 10,000 PLUS AND RANGER 10,000 Downloaded from www.Manualslib.com manuals search engine... -
Page 23: Recommended Equipment
KP509- Magnum Parts Kit and Argon gas. K930-2- TIG Module. Required TIG Equipment: K938-1 Connector Kit K936-4 Control Cable K814 Arc Start Switch Optional TIG Equipment: K939-1 Docking Kit K937-45 Control Cable Extension RANGER 10,000 PLUS AND RANGER 10,000 Downloaded from www.Manualslib.com manuals search engine... -
Page 24: Safety Precautions
Running out of fuel tends to draw dirt into the fuel system. Also, check the crankcase oil level and add oil if indicated. RANGER 10,000 PLUS AND RANGER 10,000 Downloaded from www.Manualslib.com manuals search engine... -
Page 25: Air Cleaner And Other Maintenance
6. Start the engine and check for oil filter leaks. 7. Stop the engine, and check the oil level. If neces- sary, add oil to the upper limit mark on the dipstick. RANGER 10,000 PLUS AND RANGER 10,000 Downloaded from www.Manualslib.com... -
Page 26: Maintenance
SUBARU ROBIN CHAMPION -J16CR-U (Resistor (.030” GAP) X65-01407-30 NGK-ZGR5A Type) NGK-BPR4EY 030in, (76 mm) Gap * Oil capacity increases from 2.0 Qts. to 2.1 Qts. when using this filter. RANGER 10,000 PLUS AND RANGER 10,000 Downloaded from www.Manualslib.com manuals search engine... -
Page 27: Troubleshooting
HOW TO USE TROUBLESHOOTING GUIDE WARNING Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel. Unauthorized repairs performed on this equipment may result in danger to the technician and machine operator and will invalidate your factory warranty. For your safety and to avoid Electrical Shock, please observe all safety notes and precautions detailed throughout this manual. - Page 28 If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed. RANGER 10,000 PLUS AND RANGER 10,000 Downloaded from www.Manualslib.com...
- Page 29 If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed. RANGER 10,000 PLUS AND RANGER 10,000 Downloaded from www.Manualslib.com...
- Page 30 DIAGRAMS RANGER 10,000 PLUS AND RANGER 10,000 Downloaded from www.Manualslib.com manuals search engine...
- Page 31 DIAGRAMS RANGER 10,000 PLUS AND RANGER 10,000 Downloaded from www.Manualslib.com manuals search engine...
- Page 32 DIAGRAMS RANGER 10,000 PLUS AND RANGER 10,000 Downloaded from www.Manualslib.com manuals search engine...
- Page 33 DIAGRAMS RANGER 10,000 PLUS AND RANGER 10,000 Downloaded from www.Manualslib.com manuals search engine...
- Page 34 NOTES RANGER 10,000 PLUS AND RANGER 10,000 Downloaded from www.Manualslib.com manuals search engine...
- Page 35 ● ● ● Do not touch electrically live parts or Keep flammable materials away. Wear eye, ear and body protection. WARNING electrode with skin or wet clothing. ● Insulate yourself from work and ground. Spanish ● ● ● No toque las partes o los electrodos Mantenga el material combustible Protéjase los ojos, los oídos y el AVISO DE...
- Page 36 ● ● ● Keep your head out of fumes. Turn power off before servicing. Do not operate with panel open or ● Use ventilation or exhaust to guards off. WARNING remove fumes from breathing zone. ● Spanish Los humos fuera de la zona de res- ●...
- Page 37 • World's Leader in Welding and Cutting Products • • Sales and Service through Subsidiaries and Distributors Worldwide • Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com Downloaded from www.Manualslib.com manuals search engine...