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Lincoln Electric Magnum Brochure & Specs
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Lincoln Electric Magnum Brochure & Specs

Lincoln electric company arc welding guns brochure
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TM
Arc Welding Guns
for Semiautomatic Gas-Shielded Welding
Optimize Your Welding System!

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Summary of Contents for Lincoln Electric Magnum

  • Page 1 Arc Welding Guns for Semiautomatic Gas-Shielded Welding Optimize Your Welding System!
  • Page 2 Making good welds is a lot like making good music. A carefully tuned set of instruments perform together in pleasing harmony. A power source, welding wire, wire feeder and a Lincoln Magnum Gun perform in harmony to produce one great weld after another.
  • Page 3 Magnum Guns Optimize Your Welding System! Magnum guns are designed by a total welding systems company. Many other gun companies deliver guns . . . and only guns. That's not always the best solution. Why? Because the gun is not the only component, or critical link in the welding system.

  • Page 4: Peace-Of-Mind

    • Can be connected to virtually any wire feeder in the • Improved, more intuitive part numbers for easier • Adjustable hanger provides convenient means for storing • Magnum gun expendables are compatible with other PEACE-OF-MIND • Lincoln Electric provides technical assistance, cost •...
  • Page 5 (NOT a micro-switch) can be easily felt through a welding glove Comfortable Handle Design • Patent Pending Magnum Grip Design—Unique grip design provides balance, reduces operator fatigue and offers a sure, confident grip • Natural Grip Trigger position feels right from the...
  • Page 6 Always Available: Our Quick-turn Pledge Need gun consumables or parts in a hurry? Contact us via phone, fax or email to order the parts you need. That's our pledge.
  • Page 7 Gun Consumables A Critical Link that Can Make the Difference • Industry standard design compatibility allows use on competitive guns • Industry standard part numbers are easy to order • Wide variety of consumables for every application • Tight manufacturing tolerances deliver consistent arc performance •...
  • Page 8 Select a gun connector (Magnum 200–550): Match your gun to your wire feeder by manufacturer and/or gun connector type.
  • Page 9 Best suited for welding on thin materials using .025–.030” wire. Magnum 300 Gun This popular Magnum gun is intended for most .035–.045” wire diameter applications in job shops, production or manufacturing. Standard equipment on the current Lincoln Power MIG ®...
  • Page 10 Amperage Rating 60% Duty Cycle Shielding Gas 200 A Wire Diameter Range Net Weight .025” - .045” 9 - 12 lbs. (0.6 mm - 1.2 mm) (4.0 - 5.4 kg)
  • Page 11 Select a Gun for Your Application A small, lightweight gun intended for light job shop Magnum Guns (200 amps) CABLE LENGTH 10' (3.0m) Standard 12' (3.6m) 15' (4.5m) Included Parts Contact Tip Gas Diffuser Gas Nozzle Insulator Cable Liner Gun Tube (60º) Wire Feeder Connector: - Open-End: Feeder end of the gun is open.
  • Page 12 Choose a Gun Connector Gun Connectors (200 amps) MFG. WIRE FEEDER MODEL LN-7 Series, LN-742, LN-8, LN-9 Series LN-25 (Up to .052" (1.4 mm) Wire) LN-8, LN-9 Series, LN-25 (1/16" (1.6 mm) & Larger Wire) Lincoln LF-72, LF-74 Series Power Feed LN-15, Power Feed 15M Power MIG ®...
  • Page 13 Gun Connector Included Parts K466-1 K466-2 K466-3 K466-4 K466-5 K466-6 K466-7 K466-8 K466-10 200 amps...
  • Page 14 Choose Your Consumables Contact Tips (200 amps) QTY. Standard Duty Standard Duty Bulk Heavy Duty Heavy Duty Bulk Tapered Tapered Bulk Notched (Alum.) Notched Bulk 10 = Qty. in Pack Gas Nozzle/Insulator (200 amps) NOZZLE QTY. Adjustable Slip-on Adjustable Nozzle Slip-on Nozzle Bulk...
  • Page 15 Gas Diffuser (200 amps) Diffuser QTY. WIRE DIAMETER .025"–.030" (0.6–0.8mm) Diffuser Diffuser Assembly Assembly KP52-25-B25 Bulk KP2026-2B1 5 = Qty. in Pack Bulk = Qty. of 25 Gun Tubes (200 amps) TUBE QTY. RATED (AMPS) 45º Gun Tube 45º Bulk 60º...
  • Page 16 Amperage Rating Wire Diameter Range Net Weight 60% Duty Cycle .025” - 5/64” 9 - 12 lbs. Shielding Gas (0.6 mm - 2.0 mm) (4.0 - 5.4 kg) 300 A...
  • Page 17 Gas Tube Kit Fast Connect Gas Tube Kit provides connection to Lincoln wire feeders. Order K481 This popular Magnum gun is intended for most .035–.045” wire diameter applications in job shops, production or manufacturing. Standard equipment on the current Lincoln Power MIG ®...
  • Page 18 Choose a Gun Connector Gun Connectors (300 amps) MFG. WIRE FEEDER MODEL LN-7 Series, LN-742, LN-8, LN-9 Series LN-25 (Up to .052" (1.4 mm) Wire) LN-7 Series, LN-742, LN-8, LN-9 Series LN-25 (1/16" (1.6 mm) & Larger Wire) Lincoln LF-72, LF-74 Series Power Feed LN-15, Power Feed 15M Power MIG...
  • Page 19 Gun Connector Included Parts K466-1 K466-2 K466-3 K466-4 K466-5 K466-6 K466-7 K466-8 K466-10 K489-1, 2, 3, 4, 5, 7, 8 300 amps...
  • Page 20 Choose Your Consumables Contact Tips (300 amps) QTY. Standard Duty Bulk Heavy Duty Bulk Tapered Bulk Standard Duty Notched (Alum.) Bulk 10 = Qty. in Pack Heavy Duty Contact Tips (300 amps) Continued QTY. Tapered Standard Duty Bulk Notched Heavy Duty Bulk Tapered...
  • Page 21 Gas Nozzle/Insulator (300 amps) NOZZLE QTY. NOZZLE DIAMETER Adjustable Slip-on Adjustable Nozzle Slip-on Nozzle Bulk Recessed Slip-on Nozzle Recessed Bulk Slip-on Nozzle Insulator for Adj. Slip-on Insulator for Nozzle Bulk Adjustable Slip-on Nozzle Coarse Thread Nozzle Tip Recessed Bulk 1/8" (3.2mm) Coarse Thread Nozzle Tip Recessed...
  • Page 22 Consumables Continued... Gas Diffuser (300 amps) Diffuser QTY. Diffuser Assembly Bulk Diffuser 1 = Qty. in Pack Assembly Gun Tubes (300 amps) TUBE QTY. 45º Gun Tube 45º Bulk 60º 60º Gun Tube Bulk 82º Bulk 10 = Qty. in pack 82º...
  • Page 23 KP44-116-25-B10 KP44-564-25-B10 KP1936-2B1 KP1936-3B1 A KP2024-1 Gas Diffuser is required when using a KP44-564-15 Cable Liner in a non-Magnum gun. Recommended for aluminum wire welding. Recommended maximum cable length is 10 ft. (3.0m). Requires KP54A Gas Diffuser. 300 amps Part Number...
  • Page 24 MIG Gun MIG Gun • 400 amp, Short Neck, 15 ft. Length • Heavy Duty Expendable Parts START WELDING..STOP TINKERING GRAB THE IN THE 400 AMP MAGNUM 400 Amp 400 Amp MIG Gun MIG Gun MIG Gun MIG Gun ®...
  • Page 25 Select a Gun for Your Application With a longer gooseneck Magnum Guns (400 amps) and a higher copper strand count cable than the 300, the 400 gun is built for operator comfort when welding with the greater heat levels generated by higher amperage applications.
  • Page 26 SWM11 & 11B, 12, 13, 23, 24, 25, 26, 35 VAM2 Gun Connector Kits are Included with FM Guns NOTE 1: LN-9 with K319 Dual Procedure Kit requires K466-8 Gun Connector Kit and K686-3 Adapter Cable for Magnum 400 Dual Procedure Gun Included Parts...
  • Page 27 Gun Connector Included Parts K466-1 K466-2 K466-3 K466-4 K466-5 K466-6 K466-7 K466-8 K466-10 K489-1, 2, 3, 4, 5, 7, 8 400 amps...
  • Page 28 Choose Your Consumables Contact Tips (400 amps) QTY. Standard Duty Bulk Heavy Duty Bulk Tapered Standard Duty Bulk Notched (Alum.) Bulk 10 = Qty. in Pack Heavy Duty Contact Tips (400 amps) Continued QTY. Tapered Standard Duty Bulk Notched Heavy Duty Bulk Tapered...
  • Page 29 Gas Nozzle/Insulator (400 amps) NOZZLE QTY. NOZZLE DIAMETER Adjustable Slip-on Nozzle Adjustable Slip-on Nozzle Bulk Recessed Slip-on Recessed Nozzle Slip-on Nozzle KP24A-37-SS-B25 Bulk Adjustable Insulator for Slip-on Adjustable Nozzle Slip-on Nozzle Insulator Bulk Assembly Coarse Thread Coarse Thread Nozzle Nozzle Tip Recessed Bulk 1/8"...
  • Page 30 Consumables Continued... Gas Diffuser (400 amps) Diffuser QTY. Diffuser Assembly Bulk Diffuser 1 = Qty. in Pack Assembly Gun Tubes (400 amps) TUBE QTY. 45º Gun Tube 45º Bulk 60º 60º Gun Tube Bulk 82º Bulk 10 = Qty. in pack 82º...
  • Page 31 KP44-116-25-B10 KP44-564-25-B10 KP1936-2B1 KP1936-3B1 A KP2024-1 Gas Diffuser is required when using a KP44-564-15 Cable Liner in a non-Magnum gun. Recommended for aluminum wire welding. Recommended maximum cable length is 10 ft. (3.0m). Requires KP54A Gas Diffuser. 400 amps Part Number Previous Part Number .035"–3/64"...
  • Page 32 Amperage Rating 60% Duty Cycle Shielding Gas 550 A Wire Diameter Range Net Weight .052” - 1/8” 12 -23 lbs. (1.3 mm - 3.2 mm) (5.4 10.4 kg)
  • Page 33 Select a Gun for Your Application Magnum 550 Gun (500 & 600 amps) CABLE WIRE DIAMETER LENGTH .035”–.045” (0.9mm–1.2mm) GUN CONNECTOR 600A Open-End — 10' (3.0m) 12' (3.6m) — Standard 15' (4.5m) — 25' (7.5m) K598-4 Included Parts .035: KP16S-35 (KP2054-1) Contact Tip .045: KP16S-45 (KP2054-2...
  • Page 34 Choose a Gun Connector Magnum 550 (500 & 600 amps) Gun Connector/550 Model (500 & 600 amps) MFG. WIRE FEEDER MODEL LN-7 Series, LN-8, LN-9 Series (Up to .052" (1.4 mm) Wire) Lincoln LN-8, LN-9 Series, (1/16" (1.6 mm) & Larger Wire) Power Feed ®...
  • Page 35 Gun Connector Included Parts K613-1 K613-2 K613-3 K613-4 K613-5 K613-6 K613-7 & amps...
  • Page 36 Choose Your Consumables Magnum 550 (500 amps) Contact Tips/550 Model (500 amps) QTY. Flux- Cored, Heavy Duty Bulk Solid Wire, Heavy Duty Bulk 10 = Qty. in pack Contact Tips/550 Model (500 amps) Continued QTY. Heavy Duty Flux- Cored, Heavy...
  • Page 37 Gas Diffuser/550 Model (500 amps) Diffuser QTY. WIRE DIAMETER Standard Standard Bulk Tip Recessed Recessed 3/32” (2.4mm) 3/32" Bulk (2.4mm) Recessed 3/16" Tip Recessed Bulk (4.8mm) 3/16” (4.8mm) Recessed 5/8" Bulk (15.9mm) Tip Recessed 5/8” (15.9mm) 1 = Qty. in Pack Bulk = Qty.
  • Page 38 Consumables Continued... Gun Tubes/550 Model (500 amps) 60º GUN QTY. TUBE 5º bend Radius 60º Gun Tube Bulk 5º Bend 10 = Qty. in pack Cable Liner/550 Model (500 amps) LINER QTY. 15' Length (trim to fit for) - 10' - Cable Liner - 12' - Bulk...
  • Page 39 Choose Your Consumables Magnum 550 (600 amps) Contact Tips (600 amps) QTY. WIRE DIAMETER (0.9mm) KP16S-35 Heavy KP2054-1-B1 Duty KP16S-35-B100 Bulk KP2054-1B2 Contact Tips (600 amps) Continued QTY. WIRE DIAMETER Heavy Duty 1/16A" (1.6mm) KP16AS-116 Heavy KP2054-10B1 Duty KP16AS-116-B100 Bulk KP2054-10B2 10 = Qty.
  • Page 40 Consumables Continued... Gas Diffuser (600 amps) Diffuser QTY. Diffuser Assembly Bulk 10 = Qty. in Pack Bulk = Qty. of 10 Diffuser Assembly Gun Tubes (600 amps) 60º GUN QTY. TUBE 3º Bend 60º Gun Tube Radius 3º Bend Bulk 5º...
  • Page 42 Amperage Rating Wire Diameter Range Net Weight 60% Duty Cycle .025” - .045” 9 - 12 lbs. Shielding Gas (0.6 mm - 1.2 mm) (4.0 - 5.4 kg) 100 A...
  • Page 43 Select a Gun for your application Magnum Guns (100 amps) CABLE LENGTH 10' (3.0m) (GMAW) Innershield® 10' (3.0m) (FCAW) Included Parts Contact Tip Gas Diffuser Gas Nozzle Innershield® Insulator Cable Liner Gun Tube 60º Extremely small, lightweight gun that's great for most home, farm and small shop projects, auto-body work and light maintenance or repair applications.
  • Page 44 Choose Your Consumables Contact Tips (100 amps) QTY. Standard Duty Bulk Standard Duty Tapered Bulk Tapered 10 = Qty. in Pack Gas Diffuser (100 amps) Diffuser QTY. Diffuser Assembly Bulk Diffuser Assembly 1 = Qty. in Pack Gas Nozzle/Insulator (100 amps) NOZZLE QTY.
  • Page 45 Cable Liner (100 amps) LINER QTY. DIAMETER 15' Length (trim to fit for) - 10' - Cable Liner - 12' - Bulk - 15' - 1 = Qty. in Pack Bulk = Qty. of 10 Aluminum .035" .025"–.035" (0.9mm) (0.6–0.9 mm) KP1937-3 KP1959-1 —...
  • Page 46 Amperage Rating Wire Diameter Range Net Weight 60% Duty Cycle .025” - .045” 8 lbs. Shielding Gas (0.6 mm - 1.2 mm) (3.6 kg) 250 A...
  • Page 47 Select a Gun for your application Magnum Guns (250 amps) CABLE LENGTH 250L 10' (3.0m) Adjustable Gas Nozzle 15' (4.5m) 250L Adjustable Gas Nozzle Fixed 12' (3.6m) Gas Nozzle 250SP 12.5' (3.8m) Fixed Gas Nozzle K524-5 Included Parts Contact Tip...
  • Page 48 Choose Your Consumables Contact Tips (250 amps) QTY. Standard Duty Standard Duty Bulk Heavy Heavy Duty Duty Bulk Tapered Bulk Tapered Notched Bulk 10 = Qty. in Pack Notched Gas Nozzle/Insulator (250 amps) NOZZLE QTY. Adjustable Slip-on Adjustable Nozzle Bulk Slip-on Nozzle Insulator...
  • Page 49 KP2026-3 — — — — KP2051-1 KP2026-3 — — — — — — Permits use of 100 amp Contact Tips and Nozzles with Magnum 250L Gun Tube KP2041-1 — — — KP2015-1 — — — KP2111-1 — — — NOTE: 300 & 400 amp gun tubes can be used with 200 amp guns.
  • Page 50 Consumables Continued... Cable Liner (250 amps) LINER QTY. 15' Length (trim to fit for) - 10' - - 12' - Bulk Cable Liner - 15' - 1 = Qty. in Pack DIAMETER .025"–.030" .030"–.035" (0.6–0.8 mm) (0.8–0.9 mm) KP42-25-15 KP42-3035-15 KP1934-2 KP1934-3 KP42-25-15-B10...
  • Page 51 History Recommended Replacement Guns MACHINE Commercial/Light Industrial Wire Feed Welders Power MIG 140C/140T Magnum 100L Power MIG 180C/180T Magnum 100L Power MIG 200 Magnum 250L Power MIG 215 Magnum 250L Power MIG 255 Magnum 250L Power MIG 255C Magnum 250L...
  • Page 52 Lincoln Electric is a responsive manufacturer, but the selection and use of specific products sold by Lincoln Electric is solely within the control of, and remains the sole responsibility of the customer.

This manual is also suitable for:

Magnum 400Magnum 200Magnum 300Magnum 500Magnum 550Magnum 600 ... Show all