Lincoln Electric POWERPLUS 1000HD Operator's Manual
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Lincoln Electric POWERPLUS 1000HD Operator's Manual

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IM8000-11
MAR., 2018
Rev. 01
POWERPLUS
1000HD
™
For use with machine Code: K60067-5 / 76339
Safety Depends on You
Lincoln arc welding and cutting
equipment is designed and built with
safety in mind. However, your overall
safety can be increased by proper
installation and thoughtful operation on
your part. DO NOT INSTALL, OPERATE
OR REPAIR THIS EQUIPMENT
WITHOUT READING THIS MANUAL
AND THE SAFETY PRECAUTIONS
CONTAINED THROUGHOUT. Most
importantly, think before you act and be
careful.
Copyright © 2018 The Shanghai Lincoln Electric Company
• World's Leader in Welding and Cutting•
THE SHANGHAI LINCOLN ELECTRIC CO.,LTD
No. 195, Lane 5008, Hu Tai Rd. Baoshan, Shanghai, PRC 201907
www.lincolnelectric.com.cn

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Summary of Contents for Lincoln Electric POWERPLUS 1000HD

  • Page 1 CONTAINED THROUGHOUT. Most importantly, think before you act and be careful. Copyright © 2018 The Shanghai Lincoln Electric Company • World’s Leader in Welding and Cutting• THE SHANGHAI LINCOLN ELECTRIC CO.,LTD No. 195, Lane 5008, Hu Tai Rd. Baoshan, Shanghai, PRC 201907...
  • Page 2 Thank you for selecting QUALITY Lincoln Electric products.  Please examine the packaging and equipment for damage. Claims for material damaged in shipment must be notified immediately to the authorized dealer from whom you purchased the machine.  For future reference, please record your equipment identification information in the table below.

  • Page 3: Electric And Magnetic Fields

    SAFETY WARNING ARC WELDING CAN BE HAZARDOUS. PROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJURY OR DEATH. KEEP CHILDREN AWAY. PACEMAKER WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING EQUIPMENT. BE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE AND REPAIR PROCEDURES ARE PERFORMED ONLY BY QUALIFIED INDIVIDUALS. ELECTRIC AND ELECTRIC SHOCK MAGNETIC FIELDS...

  • Page 4: Fumes And Gases

    SAFETY FUMES AND GASES WELDING SPARKS can be dangerous. can cause fire or explosion. 6.a Remove fire hazards from the welding area. If 4.a Welding may produce fumes and gases this is not possible, cover them to prevent the hazardous to health. Avoid breathing these welding sparks from starting a fire.

  • Page 5: Installation

    For any maintenance or repair operation it is recommended to contact the nearest technical service center or directly consult the machine division of the Shanghai Lincoln Electric Co. Ltd.. Maintenance or repairs performed by unauthorized service centers or personnel will void the manufacturer’s warranty.

  • Page 6: Select Suitable Location

    INSTALLATION SAFETY PRECAUTIONS Open the input box on the rear of the case. Use a Read the entire installation section before starting three-phase supply line, the three live wires should go installation. through the three holes of the input wire holder and be WARNING securely clamped and fixed.
  • Page 7 INSTALLATION OUTPUT AND WIRE FEEDER CONNECTIONS Connect a work lead of sufficient size and length (Per Table A.1) between the Negative Output terminal on the power source and the work. Be sure the connection to the work makes tight metal-to-metal electrical contact. To avoid interference problems with other equipment and to achieve the best possible operation, route all cables directly to the work and wire feeder.

  • Page 8: Operation

    OPERATION welding current value. SAFETY PRECAUTIONS WARNING 4. VOLT METER During the welding process, this meter displays the ELECTRIC SHOCK can kill. welding voltage.  Do not touch electrically live parts or electrode with skin or 5. THERMAL INDICATOR wet clothing. This status light illuminates when the power source has ...

  • Page 9: Advanced Features

    OPERATION A 250V 8A fuse is located to protect the 110V auxiliary WARNING transformer . Do NOT operate the POWERPLUS machine with 3. INPUT BOX this door open. Insulation box is used to cover the input connections, We install a limited screw to avoid protection door offering insulating protection to the operator.
  • Page 10 OPERATION Tail control: Short arc start (in SAW) DIP SWITCH 7: (Reserved). No tail control DIP SWITCH 8: 380V/415V Selection If the input voltage is above 415V, that need to set dip switch 8 into “ON” position. Otherwise, that switch is set into “OFF” for 380V input voltage.

  • Page 11: Troubleshooting

    PROBLEMS (SYMPTOMS) MISADJUSTMENT(S) OF ACTION PROBLEMS Contact The Shanghai Lincoln Major physical or electrical 1. Contact your local Lincoln Electric Electric Service Dept. (8621) damage is evident Authorized Field Service Facility 6673 4530 ext. 1182 1. Replace contactor 1. Contactor broken 2.
  • Page 12 TROUBLE SHOOTING RECOMMENDED COURSE PROBLEMS OF ACTION POSSIBLE AREAS OF MISADJUSTMENT(S) (SYMPTOMS) PROCESS 问题 No output, fun is working and status light is green, voltage meter no indicator 1. Check14-pin control cable, maybe It’s 1. Check and replace loose or bad connection Machine has high output, 1.
  • Page 13 CIRCUIT DIAGRAM POWERPLUS 1000HD...
  • Page 14 Before any examination and repair, please turn off the 3-Phase Input Power first, especially when changing the auxiliary transformer. • World’s Leader in Welding and Cutting• THE SHANGHAI LINCOLN ELECTRIC COMPANY No. 195, Lane 5008, Hu Tai Rd. Baoshan, Shanghai, PRC 201907 www.lincolnelectric.com.cn...

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