Removing The Shift Guide And Shift Lever Assembly; Removing The Segment; Checking The Shift Shaft; Checking The Shift Guide And Shift Lever Assembly - Yamaha YZ450F(E) 2014 Owner's Service Manual

REMOVING THE SHIFT GUIDE AND SHIFT
EAS1SL1255
LEVER ASSEMBLY
1. Remove:
• Bolt (shift guide)
• Shift guide "1"
• Shift lever assembly "2"
TIP
Make sure that the shift lever assembly is re-
moved together with the shift guide.

REMOVING THE SEGMENT

EAS1SL1256
1. Remove:
• Bolt (segment) "1"
• Segment "2"
TIP
Turn the segment counterclockwise until it
stops and loosen the bolt.
ECA1DX1021
NOTICE
If the segment gets an impact, it may be
damaged. Take care not to give an impact to
it when removing the bolt.
EAS1SL1257

CHECKING THE SHIFT SHAFT

1. Check:
• Shift shaft "1"
Bends/damage/wear  Replace.
• Shift shaft spring "2"
Damage/wear  Replace
CHECKING THE SHIFT GUIDE AND SHIFT EAS1SL1258
LEVER ASSEMBLY
1. Check:
• Shift guide "1"
• Shift lever "2"
• Pawl "3"
• Pawl pin "4"
• Spring "5"
Wear/damage  Replace.

CHECKING THE STOPPER LEVER

EAS1SL1259
1. Check:
• Stopper lever "1"
Wear/damage  Replace.
• Torsion spring "2"
Broken  Replace.
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SHIFT SHAFT
1
2
1
2
3
4
5