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CHASSIS
~-----------------CONTENTS------------------~
FRONT WHEEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7- 1
FOR CONVENTIONAL FRONT FORK MODEL .................. 7- 1
REMOVAL .................................................................. 7- 1
FOR INVERTED FRONT FORK MODEL ............................ 7- 2
REMOVAL .................................................................. 7- 2
INSPECTION AND DISASSEMBLY .................................. 7- 3
REASSEMBLY AND REMOUNTING................................. 7- 4
FRONT BRAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7- 5
BRAKE PAD REPLACEMENT ......................................... 7- 6
CALIPER REMOVAL AND DISASSEMBLY ....................... 7- 7
CALIPER AND DISC INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7- 8
CALIPER REASSEMBLY................................................ 7- 9
MASTER CYLINDER REMOVAL AND DISASSEMBLY ....... 7-10
MASTER CYLINDER INSPECTION .................................. 7-11
MASTER CYLINDER REASSEMBLY AND REMOUNTING ... 7-12
FRONT FORK (FOR CONVENTIONAL TYPE) ...................... 7-13
REMOVAL AND DISASSEMBLY ..................................... 7-13
INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16
REASSEMBLY AND REMOUNTING ................................. 7-16
FRONT FORK (FOR INVERTED TYPE) ............................... 7-18
REMOVAL AND DISASSEMBLY ..................................... 7-18
INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-21
REASSEMBLY AND REMOUNTING ................................. 7-21
STEERING STEM ............................................................ 7-25
REMOVAL AND DISASSEMBLY ..................................... 7-25
INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-29
REASSEMBLY AND REMOUNTING................................. 7-29
REAR WHEEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-31
REMOVAL .................................................................. 7-31
INSPECTION AND DISASSEMBLY .................................. 7-32
REASSEMBLY AND REMOUNTING ................................. 7-33
REAR BRAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-34
BRAKE PAD REPLACEMENT ......................................... 7-35
CALIPER REMOVAL AND DISASSEMBLY ....................... 7-35
CALIPER AND DISC INSPECTION .................................. 7-36
CALIPER REASSEMBLY AND REMOUNTING ................... 7-37
MASTER CYLINDER REMOVAL AND DISASSEMBLY ....... 7-38
MASTER CYLINDER INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-39
MASTER CYLINDER REASSEMBLY AND REMOUNTING ... 7-39
REAR SWINGARM AND SUSPENSION .............................. 7-40
REMOVAL .................................................................. 7-41
INSPECTION AND DISASSEMBLY .................................. 7-44
REASSEMBLY AND REMOUNTING ................................. 7-45
SHOCK ABSORBER SPRING PRE-LOAD ADJUSTMENT .... 7-46
REASSEMBLING INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
7
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